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RICO Auto Industries
Corporate Presentation
April 2009
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2 Confidential & Propri
Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities
Our Vision
RICO Corporate Presentation
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Introduction
ISO 14001 OHSAS 18001OEM Supplier ISO-TS 16949
RICO Group Combined Turnover US $ 300 million
Leading Integrated Supplier of Automotive Components & Assemblies
Dies & MouldsDesign &
DevelopmentFerrous &Aluminium
Casting &Machining
FORD Q1
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RICO Group Joint Ventures & Subsidiaries
FCC RICO 50% FCC50% RICO
CONTINENTAL
RICO
50% CONTINENTAL
50% RICO
RICO JINFEI7.5% JINFEI
92.5% RICO
Clutch AssemblyTwo Wheelers &Four Wheelers
Hydraulic Brake
Products & ServicesVehicles of all Classes
Aluminum Alloy Wheels
Two Wheelers
RICO USA & UKWholly OwnedSubsidiary100% RICO
Assembly, Logistics
Customer Support
MAGNA PowertrainRICO
50% MAGNAPowertrain
50% RICO
Oil PumpWater Pump(Automotive Engines)(India & Europe)
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RICO Group Plant & Facilities Locations
Michigan USALondon UK
Account Management, Logistics &
Warehousing, Assembly Operations
Manufacturing Facilities
India
1. RICO (Dharuhera) Aluminium Die Casting & Machining
2. RICO (Gurgaon) Aluminium + Ferrous + Dies & Moulds,R&D, CAD CAM CAE
3. Joint Venture FCC RICO (Manesar) Clutches
4. Group Company RCL (Ludhiana) Ferrous Casting &Machining (Low Volume)
5. Group Company RCL (Manesar) Aluminum Casting &Machining (Small to Medium Size Parts) 7. New Plant RICO (Singur Sanand)
8. New Plant RICO (Chennai)
6. Joint Venture FCC Rico (Chakan Pune)+ Planning New Plant RICO (Pune)
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RICO Group Gurgaon Campus
Ferrous Foundry - 1
Ferrous Foundry - 2
Ferrousachine Shop 3
Multi Floor
Power House
Utilities
Eng Office
Training Room
Aluminum
HPDC Plant 1
AluminumHPDC Plant 2
R&DCorporate Office
Dies MouldsCAD CAM CAE
Ferrous Machine Shop 1
Ferrous Machine Shop 2
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RICO Group Other Plants & FacilitiesRICO Dharuhera
Aluminum Die Casting & MachiningRICO Manesar Plant
Aluminum Die Casting & Machining
FCC RICO (JV) Clutch SystemManesar India
CONTINENTAL RICO (JV) HBSGurgaon India
MAGNA RICO Powertrain (JV) Oil & WaterPumps Dharuhera India
RICO New Plant Singur, West Bengal
Focus Tata NANO + Aluminum Products
RICO JINFEI ManesarAlloy Wheels & Aluminum Parts
RICO New Plant Chennai, Tamil Nadu
Focus New Customers & New Projects
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History & Growth Milestones
R&D Center Started
Added Customers NISSAN, TATA (Small Car Project), Perkins2004-06
Technical Collaboration FCC JapanCommercial Production Started (1986)Aluminium Die Casting & Machining (Dharuhera)Focus Hero Honda & Maruti Suzuki
1985-86
ISO 9000International Market OEM Supplier MEC JapanFerrous Casting & Machining (Gurgaon)Focus Maruti Suzuki
1990-92
QS 9000
TS 16949ISO 14001OHSAS 18001
FORD Q1
Full Service Engineering Design DevelopmentAdded Customers FORD, LandRover, Jaguar
2000-02
JV (50:50) FCC RICO (Clutch Assembly)Started Exports GM, Eaton, Cummins1994-96
Aluminium Die Casting & Machining (Gurgaon)1999-00
Enhanced Ferrous and Aluminium CapacityAdded Customers GM, Caterpillar, Honeywell, DetroitDiesel, Volvo
2003-04
JV with CONTINENTAL Automotive Systems (Hydraulic Brakes)JV with MAGNA Powertrain (Oil Pump, Water Pump)JV with Jinfei China (Aluminum Alloy Wheels 2 Wheelers)Added Customers JATCO, Mann & Hummel, Magna, Renault, BMW
2007-09
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RICO Group Turnover 10 Times Over Last 10 Years
2128
34
58
80
114
125
167
220
250
285
Over300
0
50
100
150
200
250
300
350
1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
Gross Turnover US $ Million
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Current Global Customer Base
Japan/ ASEANIndiaEuropeNorth America
assenger Cars
ommercial
ehicles
ystem Suppliers
wo Wheelers
MatsusakaEngineering
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Our Product Range Components & Assemblies
Engine Transmission
Oil Pump Assembly
Fuel System Parts
Lube Oil Filter Heads
Exhaust Manifolds
Turbine Housings
Center Housings
Crank Cases & Covers
Cylinder Head Cover
Oil Pan
Intake Manifold Cover
Front Cover
Valve Cover
Side Cover
Clutch Assembly
Transmission
Support Assembly
Differential Case
Gear Shift Forks
Intermediate Plate
Pressure Plate
Rear Case
Transmission Case
Chassis
Suspension &Braking System
Wheel Hub Assembly
Brake Panel Assembly
Brake Disc
Brake Drums & Rotors
Knuckles
Development (SOP 2009)
Caliper & Anchor
TMC Tandem Master
Cylinder
Balance Shaft Assembly
Gear Housing
Main Bearing Caps
Water & Air Connections
Flywheel Assembly
Timing Cases
Oil Filter Adaptor
Engine Brackets
Cylinder Block (Ferrous)
Cylinder Block (Aluminum)
Under Development (SOP 2009)
Cylinder Head (Aluminum)
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RICO Corporate Presentation
Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities
Our Vision
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R&D Design Development,Testing & Validation
Engineering CAD CAM CAE
Manufacturing Dies & Tooling
Casting Aluminium & Ferrous
Manufacturing Engineering
Machining & Assembly
Logistics Management
Our Integrated Services Concept to Delivery
ProgramM
anagement
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76 High Pressure Die Casting Machines (135 1800 Tns Locking Force)Largest High Pressure Die Casting Capacity in India
First Company in India (apart from OEMs) Making Aluminum HPDC Cylinder Block
Aluminium
Strategy: Expand 2500- 3000 Tns + Low Pressure/ Gravity
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4 Moulding Lines - 2 DISA & 2 Horizontal (SINTO & DISA)
Vertical Size ( 650 * 535 * Thickness 130~330) Horizontal Size ( 610 * 510 * Thickness 200+200)
Material: Gray (FC), Ductile (FCD), SiMo, SiMo Chrome
Ferrous
Future Strategy: Larger Box Size (900*700*300)& Material Progression to D5S Ni Resist
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Machining & AssemblyOver 1,000 Machines (CNCs & SPMs)
One of the Largest Machining Facility in India
We Machine All Our Castings
Over 50% of Our Product Range is with Assemblies
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Aluminium Products (Motorcycles)
Annual Capacity: 5 MillionClutch Assemblies
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Aluminium Products (Two Wheelers)
Annual Capacity: 1 Million
Crank Cases
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Aluminium Products (Cars)
Annual Capacity: 750,000Oil Pump Assemblies
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Aluminium Products (Cars)
Annual Capacity: 350,000
Cylinder Head Covers Assembly & Oil Pans
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Aluminium Products (Cars)
Annual Capacity: 300,000
Transmission Cases
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Aluminium Products (HCVs) & Cars
Cylinder Head CoversAnnual Capacity: 350.000
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Aluminium Products (HCVs)
Annual Capacity: 400,000
Fuel System Components
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Aluminium Products
Timing Cases
Annual Capacity: 200,000
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Aluminium Products
Annual Capacity: 7.5 Million
Brackets
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Ferrous Products (Cars)
Annual Capacity: 2 Million
Brake Discs & Drums
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Ferrous Products (Cars)
Annual Capacity: 600,000
Differential Cases Flywheels
Annual Capacity: 250,000
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Ferrous Products (Cars)
Steering Knuckles
Under Development
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Ferrous Products (Cars)
Annual Capacity: 120,000
Balance Shafts
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Ferrous Products (HCVs)
Annual Capacity: 2 Million
Main Bearing Caps
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Ferrous Products (Cars)
Annual Capacity: 1.2 million
Automatic Transmission Bracket Assembly
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Ferrous Products (Cars)
Exhaust Manifolds
Annual Capacity: 1 million
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Turbo Charger Parts
Turbine Housings
Annual Capacity: 1 million
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Turbo Charger Parts
Center Housings
Annual Capacity: 500,000
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Ferrous Products
Clutch Parts (Intermediate Plate & Pressure Plate) & Rear Cases
Annual Capacity: 200,000
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Ferrous Products (Cars)
Cylinder Block (Gray Iron)Annual Capacity: 300,000
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Aluminum Products (Cars)
Cylinder Block (Aluminum HPDC) TATA NANO
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Sub Supplier Management
Currently Manage Over 40 Suppliers
Over 200 Million Volume ~ US $ 50 m
Fabricated
Sheet MetalSintered Rubber & Seals
Springs
Friction Material
Precision Machined Bearings
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Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities
Our Vision
RICO Corporate Presentation
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Engineering CAD CAM CAE
Competitive Advantage: Manufacturing Experience Combined with Engineering
CAD CAM CAE Center
Capabilities (Over 60 Seats)
CAD CAM Computer Aided Design & Manufacturing
Unigraphics, Pro E, Catia, C3P, Ideas, Vericut
CAE Computer Aided Engineering
Magmasoft, FEA, CFD, Ansys, FCX, GT Suite, MSC
Fatigue
Advantages
Concurrent engineering with customers
Co-design with customers
Shorter development time
Cost advantage
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Tooling & Die Manufacturing
In-House Dies & Pattern Design & Manufacturing
Manufacture over 200 Dies & Patterns and 600 Die Inserts Annually
R&D C t (RICO) I t d ti
R&D C t
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R&D Center (RICO) - Introduction
Separate R&D Building & Team
Design & Analysis Capabilities: Structural,
Thermal, Fatigue
Softwares: IDEAS, ProE, UNIGRAPHICS NX,
CATIA V5, HYPERMESH, AI ENVIRONMENT,ANSYS MECH, ANSYS CFX, MSC ADAMS,
MSC FATIGUE, OPTISTRUCT
Material research & development
Testing & validation
Capabilities
Materials Lab
Design Office & Team
R&D Center
R&D C t (RICO) T ti F iliti
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R&D Center (RICO) Testing Facilities
Vibration Test System
Environment/Climatic Chamber
Scanning Electron Microscope with EDS
Dilatometer Melting Furnace
Heat Treatment Furnace
Universal Testing Machine
Hardness Testing Machine
Thermal Diffusivity Meter
Thermal Conductivity Apparatus
Specific Heat Apparatus
Rapid Prototyping Machine
X-Ray Fluorescent Analyzer
Dynamometer Computer Tomography
Proposed
Available
R&D C t (CONTINENTAL RICO JV)
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R&D Center (CONTINENTAL RICO JV)Hydraulic Brake System
Design Office & Team
Testing Lab & Cells
Engineering systems: 2 Catia servers/ 1 Catiastorage system, 1 DXM server, 7 Catia V5 client
WAN: 2 MBPS line to engineering network, LocalDSL connection
Testing Facilities Available
Functional Test Benches Booster, TMC,Caliper
Endurance Bench ACU
Reservoir Swivel bench
Water Jet test bench
Eigen frequency analyser
Video measurement system etc
Testing Facilities Proposed
Dynamometer
MTS load frame
Pad compressibility tester
Caliper / Drum torque tester
Wear tester
R&D C t (MAGNA RICO P t i JV)
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R&D Center (MAGNA RICO Powertrain JV)Oil Pump & Water Pump System
Design Office & Team
Testing Cells
Engineering systems: CATIA V 5,
UNIGRAPHICS NX
CAE /CFD support from Magna /RICO
Hardware: High end Workstations, AOPlotter, High speed secure data
connectivity
Testing & Validation - AvailablePerformance Test Rig - Water Pump
Durability Test Rig - Water Pump
Testing & Validation - PlannedPerformance Test Rig Oil Pump
Durability Test Rig Oil Pump
Proto Assy/ Structural Testing
RICO C t P t ti
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Company Profile, Joint Ventures, Customers & Products
Manufacturing Capabilities and Product Range
Engineering and R&D Capabilities
Our Vision
RICO Corporate Presentation
I ti f th F t
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Investing for the Future
$5
$14
$24
$30
2002-03
2003-04
2004-05
2005-06
Annual Capital Investments (US $ Million)
Aluminium Casting20~25 Machines/ Yr
New Casting Plants New Machining PlantsFerrous Casting
3 New Lines
Vi i & G l
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Vision & Goal
Our Vision
To be preferred supplier to OEMs across the globe
Overall Strategies
Expand Manufacturing Presence
Manufacturing Footprint in
Low Cost Countries
Acquisitions & Joint VenturesStrategic Alliances
Move from Components to Systems
Continuous Focus on Quality & Cost
World Class Human Resources & Plants