RFID Upgrade Kit - Zebra Technologies · RFID Upgrade Kit Prepare for Installation 2 P1017246-001 Rev. A R110Xi4 Installation Instruction 05/06/2010 Figure 1 • Kit Contents 20 2

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trademarks of ZIH Corp. All rights reserved.

Printed onchlorine-free recycled paper. P1017246-001 Rev. A

RFID Upgrade Kit

Installation Instructions

This kit includes the parts and documentation necessary to install the RFID Upgrade Kit in the 110Xi4™ printer. Read these instructions thoroughly before installing this kit.

Prepare for Installation

Parts List

Before proceeding, verify that your kit contains the items for your printer listed below.

Caution • A qualified service technician must perform this installation.

Table 1 • Parts List

Item Qty Part Number Description

Ref 1 P1018600-XX* 110Xi4 RFID Upgrade Kit

1 1 P1018608_XX* Reader Assembly Maintenance Kit

2 1 N/A Reader Assembly with Bracket

3 2 HWQ06020 Cable Tie, 0.09 × 3.62 (sold in quantities of 20)

4 N/A FCC/IC Label

5 1 P1018621 Snap Plate Maintenance Kit

6 1 P1018617 Assembly, Encoding Module 21 CPW Matrix Maintenance Kit

7 1 N/A Assembly, Encoding Module 21 CPW Matrix

8 4 HW23904 Screws, 6 × 0.5 Oval PH Thrdfrm (sold in quantities of 25)

9 1 P1018618 R110Xi4 Cables, Bracket & Hardware Maintenance Kit

10 1 N/A Encoding Module Interface Cable

11 1 N/A RFID Coax Cable

12 1 N/A RFID Reader Power Cable

13 1 N/A RFID Reader Interface Cable

14 1 N/A Track, Ground Finger

15 2 HW30391-004 Screws 4-40 x 0.25 So Cap (sold in quantities of 25)

16 1 N/A Ground Fingers

17 1 HW505144 Cable Clip (sold in quantities of 20)

18 1 N/A Standoff, 8-32

19 1 N/A Mounting Bracket

N/A = Not available as a separate part (listed for identification purposes only).Bold = Part available for purchase.*XX = Country Code

RFID Upgrade KitPrepare for Installation

2

P1017246-001 Rev. A R110Xi4 Installation Instruction 05/06/2010

Figure 1 • Kit Contents

20 2 HW30393-008 Screws, 8-32 × 0.5

21 1 N/A Bracket, Platen Guard


23 2 HW02133 E-Ring, Ext 0.188 Blk (sold in quantities of 50)

24 5 HW30393-006 Screws, 8-32 × 0.38 So Cap (sold in quantities of 25)

25 3 P1018623 R110Xi4 Name Plate and Trim Panel Maintenance Kit

26 1 N/A Screw, M4 × 1.75 Plastite

27 1 P1018619 RFID Reflective Sensor Maintenance Kit

28 1 N/A Cable, Reflective Sensor


30 1 N/A Reflective Sensor Assembly

31 2 HW30392-004 Screw, 6-32 x 0.25 So Cap

Table 1 • Parts List (Continued)

Item Qty Part Number Description

N/A = Not available as a separate part (listed for identification purposes only).Bold = Part available for purchase.*XX = Country Code

1

3

6

910

20

21

2

17

1819

27

26

22

7

8

23

25

29

31

24

30

5

28

11

12

1416 15

13

4

3RFID Upgrade KitPrepare for Installation

05/06/2010 R110Xi4 Installation Instruction P1017246-001 Rev. A

Reference Materials

• Xi4™/RXi4™ User Guide

• Xi4™ Maintenance Manual

Tools Required

Tools • You need these tools to complete this procedure:

Phillips Screwdriver Set

Flat-blade Screwdriver Set

Standard Hex Key (Allen Wrench) Set

Metric Hex Key (Allen Wrench) Set

Standard Nutdriver Set

Antistatic Wriststrap and Mat

Safety Goggles

C-Clip Pliers

Metric Nutdriver Set

47362* Zebra Preventive Maintenance Kit

* In place of the Preventive Maintenance Kit, you may use a clean swab dipped in a solution of isopropyl alcohol (minimum 90%) and deionized water (maximum 10%).

RFID Upgrade KitRemove the Electronics Cover

4


Remove the Electronics Cover

1.

2. See Figure 2. Remove the electronics cover by removing the three mounting screws securing it.

Figure 2 • Remove the Electronics Cover

3. Lift up on the rear of the electronics cover and then lift the electronics cover off the printer.

4.

Note • Retain all parts removed during disassembly, unless otherwise directed.

Caution • Turn off (O) the printer and disconnect it from the power source before performing the following procedure.

Turn off (O) the printer and disconnect the AC power cord and all data cables.

1 Electronics cover

2 Mounting screws (3)

1

2

Lift up at rear corner.

Caution • While performing any tasks near an open printhead, remove all rings, watches, hanging necklaces, identification badges, or other metallic objects that could touch the printhead.

Open the media door and then open the printhead and remove the media and ribbon.

5RFID Upgrade KitPrepare for RFID Upgrade


5. Determine your configuration.

Prepare for RFID Upgrade

Remove the Printhead Test Board

1. See Figure 3. Remove and discard the mounting screw securing the printhead test board shield.

Figure 3 • Remove the Printhead Test Board Shield

2.

If you… Then…

Do not have a printhead test board or a cutter

Go to Remove the Main Drive Belt and Platen Roller Pulley on page 11.

Do not have a printhead test board, but have a cutter

Go to Remove the Cutter Assembly on page 7.

Have a printhead test board (with or without a cutter)

Continue with Prepare for RFID Upgrade.

1 Printhead test board shield

2 Mounting screw

2

1

Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads.

Connect yourself to an antistatic device.

RFID Upgrade KitPrepare for RFID Upgrade

6


3. See Figure 4. Lift the printhead test board shield, and then remove and discard the two mounting screws, printhead test board, and shield.

Figure 4 • Remove the Printhead Test Board


2 Top mounting spacer

3 Right mounting spacer

4 Printhead test board


1

2

4

5

J3 J1J2

3



Remove the Cutter Assembly

1. From the media side, remove the cutter front cover plate located directly below the cutter module.

2. Using either a scribe or a fine point marker, place scribe marks around the upper and lower cutter brackets.

This will ensure cutter alignment during reinstallation.

3.

Figure 5 • Cutter Upper Drive Arm and E-Ring

Caution • Wear protective eyewear when installing or removing E-rings, C-clips, snap rings, springs, and mounting buttons. These are under tension and could fly off.

See Figure 5. From the electronics side, remove the E-ring from the end of the cutter upper drive arm.

1 E-ring

2 Cutter upper drive arm

11

2


8


4. See Figure 6. Pull the cutter upper drive arm slightly toward you and out of the way.

Figure 6 • Upper Drive Arm and Cutter Drive Linkage

1 Cutter drive linkage

2 E-ring

3 Cutter upper drive arm

1

3

1

2

3



5.

Figure 7 • Remove the Cutter Module Mounting Screws

6. Remove the cutter module lower bracket mounting screws.

Caution • The cutter blade is sharp. Do not touch or rub the blade with your fingers.

See Figure 7. Remove the cutter module upper bracket mounting screws.

1 Cutter module

2 Upper bracket mounting screws (2)

3 Lower bracket mounting screws (2)

1

2

3


10


7. See Figure 8. Slide the cutter module out of the opening of the main frame.

Figure 8 • Remove the Cutter Module

1 Cutter module

2 Upper mounting bracket

3 Lower mounting bracket

1 2

3



Remove the Main Drive Belt and Platen Roller Pulley

1. See Figure 9. To remove the main drive belt, slowly rotate the belt counterclockwise as you walk it off the ribbon take-up pulley.

Figure 9 • Remove the Main Drive Belt

2. Loosen, but do not remove, the two set screws in the platen pulley.

3. Remove the platen pulley from the platen roller shaft.

Leave the spacer on the platen roller shaft.

1 Ribbon take-up pulley

2 Main drive belt

3 Platen pulley set screws (2)

21

3


12


Remove the Reflective Sensor and Cable

1. See Figure 10. Disconnect the reflective sensor from the main logic board P7.

Figure 10 • Disconnect the Reflective Sensor Cable

2. Cut any cable ties securing the reflective sensor cable.

3. Remove the nut and washer from the two cable clamps securing the reflective sensor cable.

4. Remove the reflective sensor cable.

1 Main logic board (MLB)

2 Reflective sensor cable

3 Reflective sensor

4 Cable clamps (2)

5 MLB connector P7

1 2

5 4

3



5. See Figure 11. Remove the two reflective sensor mounting screws and discard.

6. Slide the reflective media sensor out of the printer and discard the sensor.

Figure 11 • Remove the Reflective Sensor

1 Grommet

2 Reflective media sensor


2

1

3


14


Remove the Old Snap Plate

1. See Figure 12. Using a small flatblade screwdriver, gently lift up on the snap plate loops and remove the snap plate.

Figure 12 • Remove the Old Snap Plate

2. See Figure 11 and Figure 12. Partially unseat the grommet by pushing down on the top of it from both sides of the printer. Push the front half of the grommet into the electronics side of the printer.

2

3

3

1

3

54 4

1 Snap plate

2 Slots (2)

3 Loops (2)

4 Grommet

5 Flatblade screwdriver



Remove the Access Cover and Extrusion Cap

1. See Figure 13. From the media side of the printer, remove the access cover from the print mech extrusion.

Figure 13 • Remove Access Plate

1 Print mech extrusion

2 Access cover


2

3

13


16


2. See Figure 14. Remove and discard the four mounting screws securing the extrusion cap.

Figure 14 • Remove the Extrusion Cap

3. Through the access hole, push up on the extrusion cap and pull out through the front of the printer.

1 Extrusion cap


3 Access hole

4 Tear bar screw

Note • You may need to loosen the tear bar outboard screw to remove the extrusion cap. Loosening this screw will allow the print mech extrusion end plate to move out slightly and ease the removal of the extrusion cap.

1

2

2

3

4

CRicci

Sticky Note

Support extrusion cap to prevent from falling into cavity. Keep the cap straight/flat (parallel) otherwise it will jam in the cavity.

17RFID Upgrade KitInstall the RFID Upgrade


Install the RFID Upgrade

Prepare the Print Mech Extrusion

1. See Figure 15. Inside the print mech extrusion, position the cable clip as follows:

a. 1/4 in. below the ridge of the print mech extrusion,

b. and so the far edge of the clamp is even with the end of the motor.

c. Attach the cable clamp.

Figure 15 • Position the Cable Clip

2. Remove and discard the two stepper motor mounting screws.

1 Print mech extrusion ridge

2 Stepper motor mounting screws (2)

3 Distance = 1/4 in.

1

2

3

RFID Upgrade KitInstall the RFID Upgrade

18


3. See Figure 16. Install the platen guard using the two long screws from the kit.

Be sure to hold the guard in its slot in the print mech extrusion while tightening the screws.

Figure 16 • Install the Platen Guard

1 Platen guard

2 Stepper motor mounting screws (2)

1

2



Install the New Reflective Media Sensor

1. See Figure 17. Plug the new reflective media sensor cable into its connector on the reflective media sensor.

Figure 17 • Install the RFID Reflective Media Sensor

2. Insert the new reflective media sensor into the printer through the access hole, align the mounting holes, and install the two mounting screws.

1 Access hole

2 RFID reflective media sensor assembly


4 Mounting holes (2)

1

42

3


20


Install the Encoding Module Assembly

1. See Figure 18. Insert the 4-pin connector of the encoding module interface cable through the access hole until the black tubing rests on the edge of the access hole.

2. Insert the coaxial cable on the left side of the access hole, fish it under the reflective media sensor until the black tubing rests on the edge of the access hole.

Figure 18 • Encoding Module Interface and Coax Cable Routings

1 Coax cable

2 Access hole

3 Reflective media sensor

4 Encoding Module Interface cable

12

43



3. See Figure 19. Inside the print mech extrusion, clip the encoding module interface cable into the cable clamp.

Figure 19 shows both cables connected.

Figure 19 • Encoding Module Interface and Coax Cable Connections

4.

1 Cable clamp

2 Coax cable

3 Encoding module interface cable

3

2

1

Caution • Observe proper electrostatic safety precautions when handling static-sensitive components such as circuit boards and printheads.

Connect yourself to an antistatic device.


22


5. See Figure 20. Position the encoding module assembly with the PCB board side up and plug in the coax cable until it snaps in place.

Be careful when handling the PCB to avoid damaging the small components.

Figure 20 • Install the Encoding Module Assembly

6. Rotate the encoding module board side down.

7. Insert the bevel edge of the encoding module down into the print mechanism at a 45 degree angle, lower the front edge, and align with four mounting holes used for the extrusion cap.

There are two holes in the mainframe and two holes in the print mech extrusion end plate.

a. Partially tighten the two screws on the media side of the printer.

b. Insert the two screws on the electronics side and tighten.

c. From the media side, completely tighten the two screws.There should be no play in the encoding module assembly position.

8. See Figure 19 on page 21. From the print mech extrusion, gently press the coax cable into the cable clip.

1 Coaxial cable connector

2 Encoding module assembly

1

2



9. Plug the 4-pin encoding module interface cable into the encode module board connector.

10. Reseat the grommet in its access hole.

Reinstall the Access Plate

1. See Figure 13 on page 15. From the media side of the printer, reinstall the access cover for the print mech extrusion by aligning the mounting holes and reinstall the three mounting screws.

2. Tighten the tear bar screw, if loosened earlier.

Install the New Snap Plate

1. See Figure 21. From the media side, insert the new snap plate until it hits the two stops.

2. Press the two tabs into the mounting holes until they snap into place.

Figure 21 • Install the New Snap Plate

3. Inspect the ribbon sensor reflector for dirt or scratches.

If necessary, clean the reflector with a damp cloth.

1 Ribbon sensor reflector

2 Snap plate

3 Tabs (2)

2

3

1


24


Install the Ground Fingers

1. See Figure 22. Clip the ground fingers over the arms on the ground finger mounting track.

Figure 22 • Install the Ground Fingers

2. Align the ground fingers track with the mounting holes (to the left of the access hole), and secure with the two mounting screws.

The body of the ground fingers track should be flush against the mainframe and the fingers should float.

1 Ground fingers mounting track

2 Ground fingers


4 Platen roller

5 Body of ground fingers track

6 Grommet

1

1

2 2

3

4

6

5

5



Replace the Platen Roller Pulley, Cables, and Main Drive Belt

1. See Figure 23. Thread the reflective media sensor cable and encoding module interface cable behind the two vertical printhead cables and under the printhead torsion spring between the standoff and the printhead pivot bar.

2. Insert the reflective media cable and encoding module interface cable through the cable clamp (above the black ferrite) and reinstall the nut to secure the cable clamp.

Figure 23 • Cable Routing

3. Insert the reflective media cable and encoding module interface cable through the upper cable clamp (to the left of the black ferrite) and reinstall the nut to secure both cable clamps.

7

9

8

3

10

23

2

1

5

6

4

1 Printhead cables (2)

2 Reflective media sensor cable (yellow, red, and black wires)

3 Encoding Module Interface cable (red, white, blue, and black wires)

4 Printhead pivot bar

5 Standoff

6 Printhead torsion spring

7 Cable clamp

8 Ferrite

9 Upper cable clamp

10 Cable tie


26


4. Reinstall the cable tie securing the cables.

5. See Figure 31 on page 33 for details on MLB connections. Plug the 7-pin encoding module interface cable into P11 (RFID Port 2) on the MLB.

6. Plug the 4-pin reflective media sensor cable into P7 on the MLB.

7. Reseat the platen shaft and the bearings in the print mech extrusion.

8. Holding the platen shaft with your right hand, replace the platen roller pulley on the platen shaft.

Be sure the spacer is against the mainframe wall before the pulley is added.

9. Align the two set screws with the flat surfaces of the platen shaft.

a. Leave approximately a 0.010 in (0.254 mm) gap between the C-clip and washer on the media side of the platen roller shaft to minimize the axial play, but without binding.

b. Tighten the two set screws on the platen roller pulley.

10. Reinstall the main drive belt as follows:

a. Place the belt in the outboard section of the motor pulley.

b. Place the belt around the platen roller pulley.

c. Ease the belt onto the media take-up pulley.

d. Rotate the media take-up pulley counterclockwise until the belt is seated properly.

Important • On 600 dpi units, there is a floating washer on the stepper motor pulley. The floating washer should be positioned on the inboard side (closest to the stepper motor).



Install the Reader Standoff and Mounting Bracket

1. See Figure 24. Install the reader standoff onto the mounting stud.

2. Install the RFID reader bracket into the mounting holes using two screws.

Figure 24 • Install the Standoff and Mounting Bracket

3. Did you remove a printhead test board?

1 Reader mounting stud

2 Standoff

3 RFID Mounting bracket

4 RFID Mounting screws (2)

If… Then…

No Go to Install the Reader Assembly on page 30.

Yes Continue with Reinstall the Printhead Test Board on page 28.

4

12

3


28


Reinstall the Printhead Test Board

1. See Figure 25. Install the hook of the printhead test board shield around the top mounting spacer.

Figure 25 • Install the Printhead Test Board Shield

2. Align the printhead test board, with J1 and J2 facing down and out, with the mounting spacers, and then install the top and right mounting screws.

3. See Figure 3 on page 5. Bend the printhead test board shield down until the mounting hole aligns with the left mounting hole in the printhead test board, and then reinstall the printhead mounting board shield mounting screw.


2 Top mounting spacer

3 Hook

4 Lower mounting spacers (2)

1

23

4



4. See Figure 26. Reconnect the data cable to J3 on the printhead test board.

Figure 26 • Reconnect the Printhead Test Board

5. Reconnect the printhead power cable to J2 on the printhead test board.

6. Reconnect the cable from J3 on the AC/DC power supply to J1 on the printhead test board.

1 Data cable

2 Printhead power cable

3 J3 on the AC/DC power supply

4 Cable from J1 on the Printhead test board to J3 on the AC/DC power supply

5 J2 to the printhead power cable

6 J1 to J3 on the AC/DC power supply

7 Data cable to J3 on Printhead test board

2

1

6

3

4

57


30


Install the Reader Assembly

1. See Figure 27. With the connectors facing out, align the RFID reader assembly with the mounting holes in the reader bracket and the standoff, and install the three mounting screws.

Figure 27 • Install the Reader Assembly

1 Reader assembly mounting standoff

2 Reader assembly


4 Reader assembly mounting bracket

1

2

3

4



2.

Figure 28 • Remove the AC/DC Power Supply Shield

3. See Figure 29. Connect the reader power cable to the power cable connector on the reader assembly, J1.

Figure 29 • Reader Assembly Connections

Caution • Certain components located under the insulation shield can store a residual charge for as long as ten minutes after power has been removed. Use extreme care when working near the power supply. Handle the board only by the outer edges.

See Figure 28. Remove the two mounting screws securing the AC/DC power supply shield.

1 AC/DC power supply shield

2 Shield mounting screws (2)

1 Encoding module coax cable connector

2 P1, Connector for Reader data interface cable (Host)

3 J1, Connector for Reader power cable (Pwr)

2

1

3 2

1


32


4. Thread the reader assembly power cable across the lower part of the reader mounting bracket and into the top hole of the AC/DC power supply shield.

5. See Figure 30. Lift the right end of the shield and connect the other end of the power cable to one of the open power out connectors on the AC/DC power supply, J6, J7, or J8.

Figure 30 • AC/DC Power Supply Connections

6. See Figure 28 on page 31. Reinstall the AC/DC power supply shield and secure it.

Ensure the shield flaps are tucked in between the power supply and the aluminum mounting plate.

7. See Figure 29 on page 31. Install the reader data interface cable to the reader host connector, P1.

1 J4 AC power input

2 J8 DC output

3 J7 DC output

4 J6 DC output

1 2

34



8. See Figure 31. Connect the other end of the reader data interface cable to P13 on the MLB.

Figure 31 • MLB Connection

9. See Figure 29 on page 31. Connect the encoder coax cable to the reader assembly.

1 P7 for Reflective media sensor cable

2 P11 for Encoding module interface cable

3 P13 for Reader data interface cable

Note • As shown in Figure 29, this is the upper connector at J1.

3

1

2


34


10. See Figure 32. Route the reader interface cable and power cable across the top of the reader bracket and secure using the two holes in the bracket and two cable ties.

Figure 32 • Cable Routing on Reader Bracket

11. Did you remove a cutter module?

3 3

2

1

4

1 Reader power cable

2 Reader interface cable

3 Cable ties (2)

4 Coax cable connected to reader

If… Then…

No Go to Clean the Printhead and Platen Roller on page 37.

Yes Continue with Reinstall the Cutter Module on page 35.



Reinstall the Cutter Module

1. See Figure 8 on page 10. Slide the cutter module into the opening of the main frame.

2. Align the slots in the lower cutter bracket with the threaded holes in the main frame and loosely attach the bracket.

3. Using the alignment marks, (either the marks or scribe lines) made earlier, align the upper and lower cutter brackets to the marks, reinstall the mounting screws and tighten.

To reposition the cutter, perform the following:

1. See Figure 33. Open the printhead and observe the position of the tear-off bar (in front of the platen roller) and the rear cutter blade.

Figure 33 • Cutter Mechanical Assembly Positioning

Note • The cutter mechanism should be positioned as far forward as possible while staying parallel to the tear-off bar. This should prevent interference of the rear cutter blade with the tear-off bar.

Note • Figure 33 shows the relative position of the rotary cutter blade when the power is on and the printer is in the cutter mode.

1 Rotary cutter blade

2 Clearance = 2.5 mm (0.100 in.)

3 Rear cutter blade

4 Adjustment screws (4) (For position of cutter module and squareness to media).

5 Clearance = 75 mm (0.030 in.) between rear cutter blade and tear-off bar.

6 Tear-off bar

7 Media guide

8 Upper cutter bracket mounting screw

1

36

7

5

8

2

4


36


2. Position the cutter mechanism so that the rear cutter blade is parallel with the outer edge of the tear-off bar across the entire width of the media path.

Ensure the top of the tear-off bar is positioned above or level with the top of the rear cutter blade.

3. When cutter is positioned correctly, tighten the two mounting screws in the cutter’s upper bracket and two mounting screws in the lower mounting bracket.

4. Check the clearance between the back of the cutter mechanism and the tear bar by inserting a screwdriver from the front of the cutter mechanism.

5. Press the top of the lower cutter blade toward the printer. The blade should move a minimum of 0.75 mm. (0.030 in). If necessary, loosen the four screws on the bottom of the cutter module and reposition.

6. See Figure 6 on page 8. From the electronics side, reposition the upper drive arm over the cutter drive linkage.

7.

Note • While tightening the upper cutter bracket mounting screw, be careful not to change the position of the media guide. If the media guide moves out of position, set its height so that the lower edge is flush with the rear opening in the cutter mechanism.

The lower cutter blade is held in position by two springs. If these springs touch the tear bar or other printer parts, the lower cutter blade will not float properly and will cause excessive wear and premature failure of the cutter blades.

Caution • Wear protective eyewear when installing or removing E-rings, C-clips, snap rings, springs, and mounting buttons. These are under tension and could fly off.

See Figure 5 on page 7. Reinstall the E-ring on the end of the cutter upper drive arm.



Clean the Printhead and Platen Roller

After every roll of ribbon, clean the printhead. Clean the printhead more often if you see inconsistent print quality, such as voids in the bar code or graphics.

Clean after every roll (1500 feet or 450 m) of thermal transfer ribbon or after every roll (500 feet or 150 m) of direct thermal labels or when CLEAN HEAD NOW appears on the LCD.

To clean the printhead and platen roller, complete these steps:

1. Open the printhead assembly by rotating the printhead-open lever (1) counter-clockwise.

2. Remove the media and ribbon (if loaded).

Important • You do not need to turn off the printer before cleaning the printhead. If power is turned off, all label formats and images, as well as any temporarily saved parameter settings stored in the printer’s internal memory, are lost. When power is turned back on, these items must be reloaded.If print quality does not improve after you perform this procedure, clean the printhead with Save-a-Printhead cleaning film. This specially coated material removes contamination buildup without damaging the printhead. Call for more information.

Caution • The printhead may be hot and can cause severe burns. Allow the printhead to cool.

Caution • Before touching the printhead assembly, discharge any built-up static electricity by touching the metal printer frame or by using an anti-static wriststrap and mat.

1


38


3. Using the swab from the Preventive Maintenance Kit (part number 47362), wipe along the brown strip on the printhead assembly from end to end. In place of the Preventive Maintenance Kit, you may use a clean swab dipped in a solution of isopropyl alcohol (minimum 90%) and deionized water (maximum 10%). Allow the solvent to evaporate.

4. While manually rotating the platen roller, clean it thoroughly with the swab. Allow the solvent to evaporate.

5. Reload the media and the ribbon (if required).

6. Push down the printhead assembly (1), and then rotate the printhead-open lever (2) clockwise until it locks into place.

1 Swab

2 Platen roller

3 Printhead print elements

4 Printhead-open lever

1

2

3 4

12



Remove the Nameplate

1.

2. Open the media cover.

3. See Figure 34. Remove and discard the mounting screw securing the old nameplate to the media door.

4. Remove the nameplate by sliding it out of the door panel opening and discarding it.

Figure 34 • Remove and Install the Nameplate

Install the New Nameplate

1. Choose the proper nameplate from the kit and the slide the new nameplate into the door panel opening and install the mounting screw.



1 Nameplate

2 Door panel opening

3 Mounting screw

1

12

3


40


Install the FCC/IC Label

1. Install the FCC/IC label as shown in Figure 35.

Figure 35 • Install the FCC/IC Label

Reinstall the Electronics Cover

1. See Figure 2 on page 4. Reinstall the electronics cover by aligning the cover so that it slips over the main frame.

2. Reinstall the mounting screws to secure the electronics cover.

3.

4. Reconnect the AC power cord and data cables.

1 Intermec label

2 Place FCC/IC label here

GSGS

E

OFOF

ONLYONLY

OFOF

D

CLOSED

HEADOPEN

E

L

R E

AS

E

CONTAINS

ZEBRAZM

4E

FCCID

: 128RFID-M

4E-01

ICID

: 3798A-M4E01

333 Corporate Woods Parkway

Vernon Hills,IL 60061Zebra Technologies Corporation

Config. No.

Serial No.

Model

MADE IN U.S.A.

XiIII

110

FOR HOME, OFFICE, COMMERCIAL,

OR INDUSTRIAL USE

Tested To Comply

With FCC Standards

90-264 VAC (V ca)

4A/300W MAX

47-63HzFCC ID: I28RFID-R110XI-02

C

US

LISTED 17U5 I.T.E.

This Class B digital apparatus

complies with Canadian ICES-003

0977

Canadian ID: 3798A-R110XI02

LICENSED

BYIN

TERMECIP

CORP.

MAYNOT

BEUSED

ORSOLD

INTHE

TRANSPORTATION

MARKET

12

Caution • When you are loading media or ribbon, remove all jewelry that could come into contact with the printhead or other printer parts.

Reinstall the media and ribbon.



Download Firmware and Verify RFID Configuration

1. Ensure that the printer has firmware version V53.17.7Z or later installed, see www.zebra.com for the latest release.

a. If necessary, download and install the latest printer firmware.

b. When the download completes, a configuration label will print.

2. Send the following ZPL Set-Get-Do command to the printer:! U1 setvar "rfid.enable" "tm"

3. Turn off (O) the printer.

4. Press and hold CANCEL while turning on (l) the printer.

5. See Figure 36 on page 42. A configuration label will print. Check this configuration label to verify that the RFID upgrade was successful.

A successful configuration will show the RFID parameters in Figure 36.

If the upgrade is not successful, the RFID items will be missing.

Important • You must perform step 2 to correctly configure your printer. Once configured, your printer will recognize the installed encoding module and reader assembly.

http://www.zebra.com


42


Figure 36 • Configuration Label

1 Start of RFID parameters

2 End of RFID parameters

2

1



6. Was the upgrade successful?

Troubleshoot the Upgrade

1.

2. Remove the electronics cover.

3. Remove the print mech access cover.

4. Verify all cable connections.

5. Replace the print mech access and electronics covers.

6. Reconnect the AC power cord and data cables.

7. Press and hold CANCEL while turning on (l) the printer.

8. See Figure 36 on page 42. A Configuration label will print. Check the configuration label to verify that the RFID upgrade was successful.

A successful configuration will show the RFID parameters in Figure 36.

9. Was the upgrade successful?

If… Then…

No Continue with Troubleshoot the Upgrade.

Yes Your upgrade is complete.



If… Then…

No Call Technical Support.

Yes Your upgrade is complete.

RFID Upgrade KitCompliance Information

44


Compliance Information

FCC Compliance Statement

This device complies with Part 15 rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference, and

2. This device must accept any interference received, including interference that may cause undesired operation.

The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies Corporation could void the user’s authority to operate the equipment. To ensure compliance, this printer must be used with Shielded Communication Cables.

FCC Radiation Exposure Statement

This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be installed and operated with minimum distance 20cm between the radiator and your body.

This transmitter must not be co-located or operating in conjunction with any other antenna or transmitter.

Canadian DOC Compliance Statement

This Class B digital apparatus complies with Canadian ICES-003.

Cet appareil numérique de la classe B est conforme à la norme NMB-003 du Canada.

RFID Upgrade Kit - Zebra Technologies · RFID Upgrade Kit Prepare for Installation 2 P1017246-001 Rev. A R110Xi4 Installation Instruction 05/06/2010 Figure 1 • Kit Contents 20 2

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