University of Texas at El Paso DigitalCommons@UTEP Open Access eses & Dissertations 2012-01-01 Reverse Osmosis Permeate Post-Treatment By Upflow Calcite Contactors: Dissolution And Mass Transport Luis Demetrio Maldonado-Castaneda University of Texas at El Paso, [email protected]Follow this and additional works at: hps://digitalcommons.utep.edu/open_etd Part of the Environmental Engineering Commons is is brought to you for free and open access by DigitalCommons@UTEP. It has been accepted for inclusion in Open Access eses & Dissertations by an authorized administrator of DigitalCommons@UTEP. For more information, please contact [email protected]. Recommended Citation Maldonado-Castaneda, Luis Demetrio, "Reverse Osmosis Permeate Post-Treatment By Upflow Calcite Contactors: Dissolution And Mass Transport" (2012). Open Access eses & Dissertations. 1870. hps://digitalcommons.utep.edu/open_etd/1870
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University of Texas at El PasoDigitalCommons@UTEP
Open Access Theses & Dissertations
2012-01-01
Reverse Osmosis Permeate Post-Treatment ByUpflow Calcite Contactors: Dissolution And MassTransportLuis Demetrio Maldonado-CastanedaUniversity of Texas at El Paso, [email protected]
Follow this and additional works at: https://digitalcommons.utep.edu/open_etdPart of the Environmental Engineering Commons
This is brought to you for free and open access by DigitalCommons@UTEP. It has been accepted for inclusion in Open Access Theses & Dissertationsby an authorized administrator of DigitalCommons@UTEP. For more information, please contact [email protected].
Recommended CitationMaldonado-Castaneda, Luis Demetrio, "Reverse Osmosis Permeate Post-Treatment By Upflow Calcite Contactors: Dissolution AndMass Transport" (2012). Open Access Theses & Dissertations. 1870.https://digitalcommons.utep.edu/open_etd/1870
First of all I would like to dedicate this work to my family, in special to my parents, Luis and
Olga, who have supported me in every decision I have made in my life; without their
unconditional support I would not have become what I have become and I would not be what I
am today. Also, I would like to thank Dr. Shane Walker not only for his patience, which I believe
exceeds human levels, but also for giving me the confidence to take on projects that I never
would have thought to begin; thank you for challenging me and made me think outside of the
box when it comes to get what I want, in work and in life. And last but not less important, I
would like to dedicate this to the people who worked with me in the CIDS – UTEP laboratory,
who always made my work a little bit less stressful by making one of the best work
environments I think I am going to be able to find.
REVERSE OSMOSIS PERMEATE POST-TREATMENT BY UPFLOW
CALCITE CONTACTORS: DISSOLUTION
AND MASS TRANSPORT
by
LUIS D. MALDONADO-CASTANEDA, BSCE
THESIS
Presented to the Faculty of the Graduate School of
The University of Texas at El Paso
in Partial Fulfillment
of the Requirements
for the Degree of
MASTER OF SCIENCE IN ENVIRONMENTAL ENGINEERING
Department of Civil Engineering
THE UNIVERSITY OF TEXAS AT EL PASO
December 2012
v
Acknowledgements
I would like to thank the people who made possible this work, among them Jorge Arroyo and
Saqib Shirazi from Texas Water Development Board, and Winnie Shih and Justin Sutherland from
Carollo Engineers. A special thank to Art Ruiz, Jim Williams, John Belliew form El Paso Water Utilities
(EPWU) Kay Bailey Hutchison Desalination Plant for providing the technical support necessary for the
experimental part of the research project. Finally, I would like to thank Dr. Shane Walker, Cora
Martinez, Sami Al’hadad, and Jesse Valles, and the people form the Center for Inland Desalination
Systems from the University of Texas at El Paso (UTEP) for their support.
vi
Abstract
Reverse osmosis (RO) desalination may be used for desalination of brackish and saline waters,
but the product water may have low concentrations of hardness and alkalinity, which may corrode
infrastructure. Adjustment of pH and addition hardness and alkalinity may be required to meet potable
water guidelines. Upflow calcite contactors may be used instead of lime or caustic addition for post-
treatment of RO permeate to deliver non-blended, stable, non-corrosive finished water.
The first objective of this research was to experimentally determine the sensitivity of
performance of upflow calcite contactors with respect to several design and operational parameters such
as: feed pH, overflow rate, empty bed contact time, and calcite particle size. The second objective of this
research was mathematical modeling of calcite dissolution as a function of hydrodynamic conditions,
such as empty bed contact time, Reynolds number, and filtration rate.
A TOMCO2 carbon dioxide delivery unit was used to adjust the RO permeate before contact with
the calcite. Four parallel upflow calcite columns were constructed of four-inch diameter transparent
PVC pipe for comparison of experimental variables. The calcite beds were initially 30 inches with
particle sizes of 0.2-2.0 mm, and the bed height was measured periodically in order to calculate the
calcite dissolution. The range of loading rates and empty bed contact times were 1.9 – 17 gallons per
minute per square feet (gpm/ft2) and 0.23 – 9.8 minutes, respectively. The feed pH ranged from 5.5 to
6.5. The rate of calcite dissolution ranged from 5 – 100 mg/L of CaCO3, and the product water pH
ranged from 7.5-9.0. Of all the tested calcite products, the one with a nominal particle size of 1-mm, and
95 percent purity produced the best results for post-treatment of the KBH desalination plant permeate.
The optimal feed pH for calcium and alkalinity dissolution was determined to be less than 5.5 with an
overflow rate of 9.5 gpm/ft2.
For a calcite upflow contactor operating at steady-state, the calcite dissolution was calculated
using the model developed by Letterman; mass transfer in this study was determined to behave
according to the following relationship between Sherwood, Reynolds, and Schmidt numbers:
Sh = Re! !.!(Sc)!.!
vii
Table of Contents
Acknowledgements ................................................................................................................................ v
Abstract ................................................................................................................................................. vi
Table of Contents ................................................................................................................................ vii
List of Tables ........................................................................................................................................ ix
List of Figures ........................................................................................................................................ x
Appendix A: XRF Analyses of Calcite Media .................................................................................... 61
Vita .. ................................................................................................................................................... 64
ix
List of Tables
Table 2.1: Water Quality Goals for Post-Treated Permeate ....................................................................... 5 Table 2.2: Experimental Plan for Upflow Calcite Contactors .................................................................... 8 Table 2.3: Design Criteria for Upflow Contactors ..................................................................................... 9 Table 2.4: Properties of Calcite (Limestone) Selected for Testing .......................................................... 11 Table 2.5: Ion Chromatography (IC) Standard Calibration Concentrations ............................................. 14 Table 2.6: Inductively Couple Plasma (ICP) Standard Calibration Concentrations ................................ 15 Table 3.1: Phase 1 Hydraulic Parameters ................................................................................................. 21 Table 3.2: Phase 1 Calcite Products and Purities ..................................................................................... 22 Table 3.3: Phase 2 Hydraulic Parameters ................................................................................................. 29 Table 3.4: Phase 3 Hydraulic Parameters ................................................................................................. 35 Table 3.5: Imerys Calcite Product Name and Nominal Particle Size ....................................................... 35 Table 3.6: Phase 4 Hydraulic Parameters ................................................................................................. 40 Table 3.7: Phase 4 Pilot Testing Set Up ................................................................................................... 41
x
List of Figures
Figure 2.1: Upflow Calcite Contactor Process Schematic .......................................................................... 7 Figure 2.2: Experimental Upflow Calcite Contactors System .................................................................... 7 Figure 3.1: Scanning Electron Microscopy (SEM) images of Phase 1 calcite media .............................. 23 Figure 3.2: Phase 1 Calcite Particle Size Distribution .............................................................................. 24 Figure 3.3: Phase 1 Box Whisker Plot of Calcite Particle Size ................................................................ 24 Figure 3.4: Phase 1 Calcite media bed height decline .............................................................................. 25 Figure 3.5: Phase 1 Upflow Contactor Effluent pH ................................................................................. 26 Figure 3.6: Phase 1 Upflow Contactor Effluent Calcium Concentrations ................................................ 27 Figure 3.7: Phase 1 Upflow Contactor Effluent Alkalinity Concentrations ............................................. 27 Figure 3.8: Phase 1 Upflow Contactor Effluent Turbidity ....................................................................... 28 Figure 3.9: Phase 2 Calcite media bed height decline .............................................................................. 30 Figure 3.10: Phase 2 Box Whisker Plot of Calcite Particle Size .............................................................. 31 Figure 3.11: Phase 2 Upflow Contactor Effluent Turbidity ..................................................................... 31 Figure 3.12: Phase 2 Upflow Contactor Effluent pH ............................................................................... 32 Figure 3.13. Phase 2 Upflow Contactor Effluent Calcium Concentrations .............................................. 33 Figure 3.14: Phase 2 Upflow Contactor Effluent Alkalinity Concentrations ........................................... 33 Figure 3.15: Phase 2 Influent pH vs. Calcite Dissolution ......................................................................... 34 Figure 3.16: Phase 3 Box Whisker Plot of Calcite Product Size .............................................................. 36 Figure 3.17: Phase 3 Calcite media bed height decline ............................................................................ 36 Figure 3.18: Phase 3 Upflow Contactor Effluent Turbidity ..................................................................... 37 Figure 3.19: Phase 3 Upflow Contactor Effluent Calcium Concentrations .............................................. 38 Figure 3.20: Phase 3 Upflow Contactor Effluent pH ............................................................................... 39 Figure 3.21: Phase 3 Upflow Contactor Effluent Alkalinity Concentrations ........................................... 39 Figure 3.22: Phase 4 Calcite media bed height decline ............................................................................ 41 Figure 3.23: Phase 4 Box Whisker Plot of Calcite Particle Size .............................................................. 42 Figure 3.24: Phase 4 Upflow Contactor Effluent Calcium Concentrations .............................................. 43 Figure 3.25: Phase 4 Upflow Contactor Effluent pH ............................................................................... 44 Figure 3.26: Phase 4 Upflow Contactor Effluent Alkalinity Concentrations ........................................... 44 Figure 3.27: Phase 4 Upflow Contactor Effluent Turbidity ..................................................................... 45 Figure 3.28: Calcite Products Overall Mass Transfer Coefficients .......................................................... 47 Figure 3.29: Modeled Sherwood Number vs. Measured Sherwood Number ........................................... 48 Figure 4.1: Comparison of Mass Transport Model to Experimental Results – Phase 1 ........................... 52 Figure 4.2: Comparison of Mass Transport Model to Experimental Results – Phase 2 ........................... 53 Figure 4.3: Comparison of Mass Transport Model to Experimental Results – Phase 3 ........................... 54 Figure 4.4: Comparison of Mass Transport Model to Experimental Results – Phase 4 ........................... 55
1
Chapter 1: Introduction and Background
Groundwaters are common sources for brackish water, which can be naturally saline aquifers or
groundwater that has become brackish; brackish surface waters are less common but might occur.
Brackish waters are typically characterized by having a salinity of 1,000 – 10,000 mg/L total dissolved
solids (TDS). Contaminants such as heavy metals, radionuclides, and fluoride may occur naturally in
some brackish groundwater resources. Human impacted water sources may also have increased levels of
nitrates, pesticides, arsenic, and endocrine disrupters.
Finally, the values obtained from Equations 4.9 and 4.10 are used with Equation 2.17 and solved
for pH implicitly to obtain the predicted effluent pH value.
4.2 Mathematical Modeling Results vs. Experimental Results
It was important to compare the mathematical modeling to the pilot testing results in order to
confirm if the model followed the calcite dissolution trend seen during the experimentation period.
4.2.1 Phase 1 Model Results vs. Pilot Testing Results
From Equation 4.7 the calcite height lost was calculated for Phase 1; as shown in Figure 4.1-(a)
the model predicted that at the fixed 3.8 gpm/ft2 loading rate all calcite products should have lost a
greater bed height than the actual experiment displayed. The measured pH was constantly a unit greater
than the pH model predicted, but in both cases the pH reached the desired quality goal as seen in Figure
4.1-(b). Also, the alkalinity and calcium concentrations from the model, Figure 4.1-(c) and Figure 4.1-
(d), predicted more dissolution than actually occurred; they almost doubled the measured concentrations.
52
(a) Calcite Bed Height Lost
(b) pH
(c) Calcium Concentrations
(d) Alkalinity Concentrations Figure 4.1: Comparison of Mass Transport Model to Experimental Results – Phase 1
According to the comparison made from both results, the calcite products that had the most
stable calcite bed depletion were Columbia River Carbonates PuriCal CTM and Specialty Chemicals
Vical 1130; also, the calcite product that had the closest calcium dissolution to the model was PuriCal
CTM. This confirms that the decision made during pilot testing of keep on testing this calcite product was
correct.
4.2.2 Phase 2 Model Results vs. Pilot Testing Results
The comparison of the model and experimental results from Phase 2 were constantly close
together; one reason this might happen would be that the KBH desalination plant permeate quality
changed during this phase as explained in Chapter 3. For the four loading rates tested, the calcite bed
depleted faster than the model predicted, shown in Figure 4.2-(a); but both results are only separated by
a maximum of 10 centimeters (cm). As seen before, during this phase the model under predicted pH by
53
an average of one pH unit compared to the measured pH. Figure 4.2-(d) confirms that the loading rate of
9.5 gpm/ft2 was the one that dissolved calcium closest to the modeled dissolution, which confirms the
decision of choosing this loading rate for further testing.
(a) Calcite Bed Height Lost
(b) pH
(c) Calcium Concentrations
(d) Alkalinity Concentrations Figure 4.2: Comparison of Mass Transport Model to Experimental Results – Phase 2
4.2.3 Phase 3 Model Results vs. Pilot Testing Results
The pH comparison for Phase 3 confirmed the under prediction of the model against the
measured results; once again the measured results were in average greater by a unit pH as shown in
Figure 4.3-(b). The calcium and alkalinity concentrations, Figure 4.3-(c) and Figure 4.3-(d), were close
together for both results, meaning that the model estimate for calcium dissolution is near the measured
value. Imerys Z-WhiteTM was the calcite product that had a constant close relationship in the four
parameters in which the model was compared to the actual experiment results.
54
(a) Calcite Bed Height
(b) pH
(c) Calcium Concentrations
(d) Calcium Concentrations Figure 4.3: Comparison of Mass Transport Model to Experimental Results – Phase 3
4.2.4 Phase 4 Model Results vs. Pilot Testing Results
Phase 4 comparison shows that the calcite products with a nominal particle size of 1 millimeter
(mm) presented a close relationship between measured and model values for calcite bed height lost; also,
it confirmed that the calcite product with a larger particle size (2-mm) did not have a good performance
even at a higher loading rate (17 gpm/ft2). Similarly as in Phases 1, 2, and 3, the modeled pH was under
predicting by an average of one pH unit. The closest calcium dissolution comparison was reached by
Carollo Pellets, followed by the Columbia River Carbonates PuriCal CTM calcite product, as seen in
Figure 4.4-(c) and Figure 4.4-(d). This suggests that the calcite product PuriCal CTM by Columbia River
Carbonates was a correct selection for permeate stabilization.
55
(a) Phase 4 Calcite Bed Height Lost
(b) Phase 4 pH
(c) Phase 4 Calcium Concentrations
(d) Phase 4 Calcium Concentrations Figure 4.4: Comparison of Mass Transport Model to Experimental Results – Phase 4
56
Chapter 5: Conclusions
5.1 Experimental Conclusions
5.1.1 Phase 1 – Calcite Purity
The calcite purity was not observed to exhibit an important role as the significant variation
between reported and actual media size. Finer particles encountered in the calcite products (i.e., Lhoist
W16X and Mississippi Lime CalCarb®R1) gave higher turbidities. Columbia River Carbonates PuriCal
CTM, with a nominal particle size of 1-mm, showed a 0.7 NTU average turbidity measurement; this
media was selected for experimentation in Phase 2, because it produced the lowest turbidity level,
possessed a narrow size distribution, and also achieved the permeate stabilization goals.
5.1.2 Phase 2 – Effects of Hydraulic Overflow Rate
Lower loading rates provided longer empty bed contact times (EBCT), which led to greater
calcite dissolution. Also, greater loading rates were associated with greater overall mass transfer rates, as
shown in Figure 3.28.
An elevated turbidity reading was found at the highest loading rate, 17 gpm/ft2, since the calcite
was rapidly fluidized,which facilitated particle washout. Based on the water quality goals, the 9.5
gpm/ft2 loading rate with an EBCT of 1 - 2 minutes performed better than the other loading rates; in
consequence, it was selected for further experimentation.
5.1.3 Phase 3 – Effects of Calcite Medial Particle Size
As observed in Phase 1, small particle sizes tend to cause higher turbidities; this was confirmed
during Phase 3 as Imerys XO-WhiteTM, which had a turbidity level of more than 5 NTU. The larger
particles of Imerys OZ-WhiteTM (2-mm) added less calcium due to their reduced contact with water
because of their smaller specific surface area. Dissolution of calcite was nearly independent of particle
size (all of which were tested at the same loading rate and EBCT), as observed by the calcium and
alkalinity concentrations for Phase 3. The 1-mm calcite particles, Imerys Z-WhiteTM, were observed to
perform slightly better than the other calcite products.
57
5.1.4 Phase 4 – Optimization of Major Operational Parameters
The calcite product that gave the best results for permeate stabilization were the Carollo Pellets
from pelletized lime softening, which shows great promise for future research. Imerys OZ-WhiteTM was
tested at a higher loading rate, 17 gpm/ft2, but the larger calcite particles, 2-mm, had slower dissolution
rates and did not achieve the stated water quality goals.
Of all the tested calcite products, Columbia River Carbonates PuriCal CTM, with a nominal
particle size of 1-mm, and 95 percent purity produced the best results for post-treatment of the KBH
desalination plant permeate. Also, operating the upflow contactor at a loading rate of 9.5 gpm/ft2
resulted in lower turbidities, which confirmed that the optimal EBCT in the range of 1.5 to 2 minutes are
more than enough to meet permeate stabilization goals.
5.2 Mathematical Model Conclusions
A comparison of the mathematical model and the pilot testing results shows that the model gave
the best predictions of calcite bed height lost for the calcite products with a nominal particle size of 1
millimeter (mm). Also, it confirmed that the calcite product with a larger particle size (2-mm) did not
have good performance, even at a higher loading rate (17 gpm/ft2). Phases 1, 2, 3, and 4 established that
the modeled pH’s were constantly under predicted by an average of one pH unit. The model gave its
best predictions of calcium dissolution for Carollo Pellets, followed by the Columbia River Carbonates
PuriCal CTM calcite.
Consequently, the dissolution performance of these upflow calcite contactors can be modeled by
the following equations:
Equation 3. 2 !" = !"!.!!"!.!
Equation 4.1 !! =
!" ×!!!"
Equation 4.2 !!" = !!" − !"#!!!!"#!!
+ !!!"#!!
!!! × !!" − !!"
58
5.2 Future Work
Extensions of this research could be made by calculating the Langelier Saturation Index (LSI),
which provides an indicator of the degree of saturation of water with respect to calcium carbonate and
determines the corrosive or scale-forming tendencies of water; the LSI can be interpreted as the pH
change required to bring water to equilibrium.
59
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61
Appendix A: XRF Analyses of Calcite Media
Ca, Fe are the principal elements; calcite match with most of the principal peaks Appendix A.1: Lhoist W16X XRF Results
Ca, Fe and Sr are the principal elements; calcite is the principal mineral. Appendix A.2: Columbia River Carbonates PuriCal CTM XRF Results
62
The following compounds match with the peaks, some of them in less frequency than others but,
according with the XRF Ca, Fe are the principal elements; calcite is the principal mineral. Appendix A.3: Specialty Chemicals Vical 1130 XRF Results
The following compounds match with the peaks, some of them in less frequency than others but,
according with the XRF Ca is the principal element; the Si and the Fe did not appear in the XRF,
however the XRD could identified some peaks within the structure. The silicon Oxide was present in
one of the main peaks, but it contains three different crystal structures in it. Appendix A.4: Mississippi Lime CalCarb®R1 XRF Results
63
The following compounds match with the peaks, some of them in less frequency than others but,
according with the XRF Ca, Fe are the principal elements; calcite is the principal mineral. Appendix A.5: Imerys 30/50TM XRF Results
The following compounds match with the peaks, some of them in less frequency than others but,
according with the XRF Ca, Fe and Sr are the principal elements; calcite is the principal mineral. Appendix A.6: Imerys XO-WhiteTM XRF Results
64
Vita
Luis D. Maldonado-Castaneda obtained his Bachelors of Science in Civil Engineering from the
University of Texas in May 2011 from the University of Texas at El Paso. Later he achieved his
Engineer-in-Training (EIT) status from the Texas Board of Professional Engineers in February 2012
while he was attending his Masters of Science in Environmental Engineering that he completed in
December 2012. While attending graduate school he served as research assistant and learned about post-
treatment water analysis, basics of electrodialysis, and laboratories QA/QC standards.
He has presented his work on Reverse Osmosis Permeate Post-Treatment for The South Central
Membrane Association (SCMA) in San Antonio, TX in August 2012 and he has been accepted to
present his research for the American Membrane Technology Association in February 2013. He has
been an active member of the Chi Epsilon – Civil Engineering Society UTEP chapter since 2009 and the
Associated General Contractors of America since 2010.
Permanent address: 213 Argonaut Dr. Apt 4.
El Paso, Texas, 79912
This thesis was typed by Luis D. Maldonado-Castaneda.