Remazol Ultra RGB Feb 2010

RemazolRemazol® ® Ultra RGBUltra RGB

Remazol Ultra Orange RGB

Remazol Ultra Red RGB

Remazol Ultra Carmine RGB

Remazol Navy RGB

The new The new

generation ofgeneration of

Reactive dyestuffsReactive dyestuffs

for for

medium to deep shadesmedium to deep shades

Remazol Ultra Yellow RGBN

Global Technical Marketing & Textile Solutions Remazol Ultra RGB - August 2007

Warm reactive dye technology

Warm reactive

dyes

The Market for Reactive Dyes:

Levafix CA Levafix E/EA/EN/ Remazol Specialities

Remazol Ultra RGB

Remazol Remazol A

ExhaustCPBContinuous

FastnessDyeing performanceProcedure cost

• • •• • •• • •

• • • • • •

••• • ••

FastnessDyeing performanceProcedure cost

FastnessDyeing performanceDyes costProcedure cost


Remazol Ultra Yellow RGBN

Strong non phototropic Yellow component for deep ternary shade wit good

Fastness properties

Remazol Navy RGB 150%Cost effective Navy with very good build-up behaviour for mediumto deep shades. Basis for colour constant recipes. Dischargeable.

Remazol Ultra Red RGBCost effective and tinctorially strong Red with excellent build-up behaviour for medium to deep shades. Perfect wash-off properties. Very homogenous dyeing behaviour in combination with Remazol UltraYellow RGBN and Navy RGB.Remazol Ultra Carmine RGBTinctorial strong Red. Highest possible build-up for deepest red andbrown shades. Outstanding wash-off properties. Dischargeable.

The Remazol Ultra RGB dyes at a glance

1% 3% 6%

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Remazol Ultra Orange RGBStrong build-up Orange for orange, bordeaux, dark brown and olive shades.Dischargeable


The Remazol Ultra RGB supplementary dyes

1% 3% 6%

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Remazol Royal RGB Remazol Royal RGB is a new dye developed to cover a wider gamut of shades of the color space.

2% 4% 7%Remazol Blue RGBBlue component with higher lightfastness when small quantities of blue shading components are required. Dischargeable.

Remazol Golden Yellow RGB

Cost-effective yellow for trichromatic shades. Dischargeable.

Remazol Sapphire RGB Remazol Sapphire RGB is a greenish blue dye with std fastnesses to expand the coverage of shades in combination with our exisiting Remazol RGB dyes.

New

New


The Remazol Ultra RGB supplementary dyes

1% 3% 6%

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Remazol Deep Black RGB Economical strong build up Black with good Fastness properties. Dischargeable.

2% 4% 7%

Remazol Night Black RGBDeeper black with a reddish cast to minimize the cost impact when a shading component is needed. Economical dye with good fastness properties. Dischargeable.

Remazol Deep Black GWF Remazol Deep Black GWF combines flexibility in application with highest fastness performance. The new dischargeable Deep Black meets the most stringent fastness specifications to fulfill the highest retailer/brand and market requirements. It can be used in exhaust, CPB and in all continuous application processes. Dischargeable.

1% 3% 6%

New


CostCostCostCost

Remazol Ultra RGB

Offers tangible benefits

Shade reproducibility Standard fastness

requirements Eco-compliance

Shorter production cycles Right-First-Time performance Robustness

Less dyestuff Less water Less energy Reduced stock costs

Reduced costs

Higher productivity

Standardisation limits

SpeedSpeedSpeedSpeed

SecuritySecuritySecuritySecurity

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Remazol Ultra RGB: Flexibility in shading

Further components in the Remazol RGB range:

• Remazol Golden Yellow RGB • Remazol Red RGB• Remazol Ultra Carmine RGB• Remazol Blue RGB• Remazol Deep Black RGB

Ultra YellowRGBN

Ultra OrangeRGB

Ultra RedRGB

NavyRGB 150%


Remazol RGB: Economical selection for all deep ternary shades

Go

lden

Yello

w

Oran

ge

Red

Bo

rdeau

x

Navy

Dark B

row

n

Fo

rest Green

Dark O

live

Remazol Ultra Yellow RGBN x x x x x x

Remazol Ultra Orange RGB x x x x x

Remazol Ultra Red RGB x x x x x x x

Remazol Ultra Carmine RGB x x

Remazol Navy RGB 150% x x x x x x x x


The Black Offer

Remazol Deep Black RGB

Is this the right strategy? YES

Two main options to have flexibility in shade and cost

Remazol Night Black RGB

DyStar’s Offer:


Flexibility: Our Black strategy

Navy GG Blue RGB / Navy RGB The DyStar Offer

Our black strategy:

More flexibility for shading

One greenish and one reddish

black

Any of them can be used as

self shade

Deep Black RGB/Night Black RGB

Ultra Yellow RGB/Ultra Orange RGB

Ultra Carmine RGB/Ultra Red RGB


Significant less dye is neededto achieve the required depth of shade

0,47

1,24

2,28

4.0 %

0.9 %

6.0 %

2.5 %

0.7 %

0

1

2

3

4

5

6

7

8

9

10

1/3 SD 1/1 SD 2/1 SD

dye conc. [%]

C. I. Reactive Yellow 176 (133%) Remazol UltraYellow RGBNRemazol Ultra Orange RGB

not

ach

ievable

1.0%

8.3%

3.8%

0.7%

1.9%

3.2%

0.6%

1.3%

2.1%

0

1

2

3

4

5

6

7

8

9

10

1/3 SD 1/1 SD 2/1 SD

dye conc. [%]

C. I. Reactive Red 239 (140%) Remazol UltraRed RGB Remazol UltraCarmine RGB

CostCostCostCost


Exhaust application


Remazol Ultra RGB: Flexible in Exhaust application

Standard Process(e.g. Cotton Knit)

Temperatur Rise(e.g. no dosing

equipment)

Migration Process(100% Viscose, yarn package)

Application Process Basic Recipe

Basic recipe: x % Remazol Ultra RGB 1 g/l Sera Wet C-NR

Detailed Information see pattern card

Basic recipe: x % Remazol Ultra RGB1 g/l Sera Lube M-CF1 g/l Sera Wet C-NR


Basic recipe: x % Remazol Ultra RGB1 g/l Sera Wet C-NR



SaltAuxiliaries

10´

Dyes

10´

Alkali

45´ 10-30´20´60°C

SaltAuxiliaries

pH 5-6

10´ 45´

alkali

15 - 30´

80°C10´ 20`

60°C

1,5 °C/min

Dyes

20´10´

SaltAuxiliaries

10’

Dyes

50/60 °C

1. Soda addition

15’ 10’25 - 30°C

20’

Fixing time

30’

2. Alkali addition

10’

10’

1 °C/min

Standard Process(e.g. Cotton Knit)

Temperatur Rise(e.g. no dosing

equipment)

Migration Process(100% Viscose, yarn package)

Remazol Ultra RGB: Flexible in Exhaust application


Homogeneous on-tone build-up

20‘ 10‘

10‘

10‘

10‘

10‘

10‘

10‘

10‘

10‘

M1 M2 M3 M4 M5 M6 M7 M8 M9 M10

25 °C

60 °CSoda ash

NaClDye

Remazol Ultra Yellow RGBN Remazol UltraRed RGB Remazol Navy RGB 150%

Reactive Yellow S-3R Reactive Red S-2B Reactive Navy S-G

on-tone build-up

off-tone build-up

CostCostCostCost


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Remazol Ultra RGBUp to 25% reduction in dyeing time

SaltAuxiliaries

10´

DyesMixedalkali

45' 80 min

60°C

SaltAuxiliaries

10´

DyesMixedalkali

45'50 min

60°C

Standard

Remazol Ultra RGB

time savingtime saving

30 min!30 min!time savingtime saving

30 min!30 min!

competitor recommendation

DyStar recommendationhomogeneous dye combinationrapid process

CostCostCostCost


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Remazol Ultra RGBExcellent wash-off properties can increase productivity

0

100

200

300

400

500

600

700

1st rinsing (50°C) neutralisation(50°C)

1st soaping bath(95°C)

2nd soaping bath(95°C)

rinsing (80°C) rinsing cold

4%Remazol UltraCarmine RGB

C. I. Reactive Red 239

optical density at 525 nm

Saving:Saving: 1 soaping bath1 soaping bathSaving:Saving:

1 soaping bath1 soaping bath

Rinsing baths of bulk trials withRemazol UltraCarmine RGB

11 22 33 44 55

11

22

33 44 55

CostCostCostCost


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Remazol Ultra RGBThe reduced dyeing time leads to potential cost savings of high productivity

Benefits from reduced processing time per batch

ExamplExamplee

ExamplExamplee

360 h : 5 h 40'/per batch

Production withcommodities

Production with Remazol RGB

17 h/day**18 h 30'/day* 1 h 30'/day3 batches à *6 h 10';**5 h 40'

240 working days/year 4,080 h/year**4,440 h/year* 360 h/year

63 batches more/year +-

SavingsSavingsSavingsSavings

CostCostCostCost


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Continuous application


Remazol Ultra RGB: Flexible in Padding application

Cold pad Batch(CPB)

Pad Dry Pad Steam(PDPS)

Econtrol

Application Process Basic Recipe

winding and dwelling padding

fabric alkalidyestuff

Washing off

Basic recipe: x g/l Remazol Ultra RGB10 g/l Sera Gal M-IP

2 g/l Sera Wet C-AS5 - 10 g/l Sera CON M-LU

Chemical pad:250 g/l salt20 g/l soda ash

3-6 ml/l caustic soda 50%

Basic recipe: x g/l Remazol Ultra RGB10 g/l Sera Gal M-IP

2 g/l Sera Wet C-AS5 - 10 g/l Sera CON M-LU

20 g/l soda ash10 - 14ml/l caustic soda 50%

Basic recipe: x g/l Remazol Ultra RGB2 g/l Sera Wet C-AS

Alkali system according climate conditions and/or preference


Significant less dye is needed to achieve the required shade

C. I. Reactive Remazol Ultra RGB

-39%-39%-39%-39%

C. I. Reactive Yellow 176 (133%)54.0g/lC. I. Reactive Red 239 (140%) 19.3 g/lC. I. Reactive Black 005 (133%)11.0 g/l

Remazol Ultra Yellow RGBN 22.0 g/lRemazol UltraRed RGB 22.0 g/lRemazol Navy RGB 150% 7.8 g/l

Dark Brown 84.3 g/l

51.8 g/l

CostCostCostCost


Fastness


3.0% Remazol Ultra Yellow RGBN

0.6%2.4% 0.6%2.4%

3.0% Remazol UltraRed RGB3.0% Remazol Navy RGB 150% 2.4%0.6% 1.8%1.2% 1.2%1.8% 0.6%2.4%

2.4%0.6% 2.4%0.6%0.6%1.8% 0.6% 0.6%1.2% 1.2% 0.6%0.6% 1.8%

1.2%1.8% 1.2%1.8%0.6%1.8%0.6%

1.8%1.2%1.8%1.2% 1.2%1.2%0.6% 0.6%1.2%1.2%

(1) Light fastness (B02)(2) Light fastness (M&S, C9A)(3) Wash fastness (M&S C10A)(4) Fastness to Chlorine 10 ppm

(1) 4-5(2) pass(3) 4-5(4) 4

(1) 3-4(2) pass(3) 3-4(4) 4

(1) 4-5(2) pass(3) 4-5(4) 4

(1) 4(2) pass(3) 4-5(4) 4

(1) 4(2) pass(3) 4-5(4) 4-5

(1) 4(2) pass(3) 4(4) 4

(1) 4(2) pass(3) 4(4) 4

(1) 4(2) pass(3) 4(4) 4

(1) 4(2) pass(3) 4(4) 4

(1) 4-5(2) pass(3) 4-5(4) 4-5

(1) 4(2) pass(3) 4(4) 4

(1) 3-4(2) pass(3) 4(4) 4

(1) 3-4(2) pass(3) 4(4) 4

(1) 4(2) pass(3) 4(4) 4

(1) 4-5(2) pass(3) 4-5(4) 4-5

(1) 3-4(2) pass(3) 4(4) 3-4

(1) 3-4(2) pass(3) 4(4) 4

(1) 3-4(2) pass(3) 4(4) 4

(1) 4-5(2) pass(3) 4-5(4) 4-5

(1) 3-4(2) pass(3) 4(4) 4

(1) 3-4(2) pass(3) 4(4) 3-4


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Fastness comparison Light fastness (B02) Alkali Wet Light fastness (M&S, C9A) Multiple Wash fastness (M&S, C10A) Fastness to chlorine 10 ppm

Remazol Ultra RGBUltra Yellow RGBN/Ultra Red RGB/Navy RGB 150%

3-43-4

CommoditiesYellow 176/Red 239/Black 005


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Remazol Ultra RGB Feb 2010

Documents

remazol ultra rgb dyes

close remazol ultra

remazol rgb range

yellow rgb ultra orange

dischargeable remazol

red rgb x x x x x x

exisiting remazol rgb

deep black rgb night