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VILNrUS GEDIMINAS L1THUANIAN ACAOEMYOF FEDERATION OF INTERNATIONAL BALTICROAO INTERNATIONAL UTHUANIAN WATER EUROPEAN SPATIAL Tl'CHNICAL ACADEMYOF SUSTAINABLE EUROPEAN HEATING FEDERATION OF ASSOCIATION ACADEMYOF SUPPlIERS PLANNING UNIVERSllY SCIENCES DEVELOPMENT ANO AIR-CONDITIONING SURVEYORS ECOLOGICAL AND L1FE ASSOCIATION OBSERVATION
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ISSN 2029-7106 print ISSN 2029-7092 anline
The 8th Intemational Conference
ENVIRONMENTAL ENGINEERING
SELECTED PAPERS
VOLUME III
SUSTAINABLE URBAN DEVELOPMENT ROADS AND RAILWAYS
TECHNOLOGIES OF GEODESY AND CADASTRE
Edited by D. Cygas and K. D. Froehner
May 19-20, 20Il Vilnius, Lithuania
Vilnius Gediminas Technical University Press "Technika" 2011
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UDK 504(063) Ap49
The 8th International Conference "Environmental Engineering". Selected Papers. Voi III. Sustainable Urban Development. Roads and Railways. Technologies of Geodesy and Cadastre.
8thSelected papers of the Intemational Conference, 19-20 May, 2011 Vilnius, Lithuania. Conference organized by Lithuanian Academy of Sciences, Academy of Sustainable Development, Federation of European Heating and Air-Conditioning Associations, International Federation of Surveyors, Baltic Road Association, Intemational Academy of Ecological and Life Protection Science, Lithuanian Water Suppliers Association, European Spatial Planning Observation Network and Vilnius Gediminas Technical University. Edited by D. Cygas and K. D. Froehner. Vilnius: Vilnius Gediminas Technical University Press "Technika", 2011. 732 p.
The Proceedings contain the selected papers from six sections: Environmental Protection, Water Engineering, Energy for Buildings, Sustainable Urban Development, Roads and Railways, Technologies of Geodesy and Cadastre.
AH papers were reviewed.
Conference Organizing Committee address:� Vilnius Gediminas Technical University,� Saulétekio ave. Il,� LT-10223 Vilnius,� Lithuania�
VGTU Press "Technika" scientific book No. 1867-M�
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ENVIRONMENTAL ENGINEERING
The 8th International Conference
May 19–20, 2011, Vilnius, Lithuania
Selected papers
ISSN 2029-7106 print / ISSN 2029-7092 online
ISBN 978-9955-28-829-9 (3 Volume)
ISBN 978-9955-28-827-5 (3 Volumes)
http://enviro.vgtu.lt
© Vilnius Gediminas Technical University, 2011
1186
RECYCLING PEMS BACK TO INNOVATIVE, SILENT, PERMEABLE ROAD SURFACES
Filippo G. Praticò1, Rosolino Vaiana2, Marinella Giunta3
1, 3
University “Mediterranea” at Reggio Calabria, Via Graziella, Feo di Vito - 89100 Reggio Calabria. Italy.
E-mails: [email protected] ;
[email protected] ,
2University of Calabria, Arcavacata Campus - Cosenza, Italy .E-mail:
[email protected]
Abstract. Porous European mixes, PEMs, are a type of coated macadam in which the aggregate skeleton is designed
to contain, when compacted, an air void content usually in excess of 20%.
As a wearing course 50mm-thick on an impermeable base course, PEMs have well-known points of strength: reduc-
tion of splash and spray, mitigation of outdoor noise (high porosity, low flow resistivity), optimization of skid resis-
tance at high speeds in wet conditions (high macrotexture).
PEMs have several points of weakness: low bearing properties, clogging, variation of volumetrics over the time, vari-
ation of noise, texture, friction, and permeability performance over the time.
Ten millions of square meters of PEMs are going to be definitely laid in Southern Italy (Calabria), but there is still
considerable need for additional performance information for the use of Reclaimed Asphalt Pavement (RAP) in pre-
mium surface course mixes.
Objectives and scopes were then focused into Recycling PEMs back to innovative, silent, permeable road surfaces.
The following main key-issues were addressed: mitigating the drawback of clogging and its related consequences
(decay of acoustic and drainagebility performance over the time); preserving traditional (bearing properties, skid
resistance) and premium (silentness, drainagebility) performance; recycling high percentages of RAP-from-PEM.
The following experimental plan was designed: 1. Materials selection; 2. Production; 3. Traditional tests on recycled
PEMs; 4. Basic and advanced tests on surface and hydraulic properties of recycled PEMs; 5. Analyses and reports.
High-RAP contents were tested.
Design and construction features, including mix design and mixing procedures were addressed.
Mechanical performance was adequate and environmental compatibility was achieved. Functional performance re-
sulted very promising and although several issues call for further research, the tests carried out are encouraging about
the possibility of achieving a satisfactory level of surface performance. Practical applications and perspectives in
rehabilitation, maintenance, and research are outlined.
Keywords: porous European mixes (PEM), silent road surfaces, clogging; reclaimed asphalt pavement (RAP), recy-
cling, surface performance.
1. Introduction
The environmental sustainability of the road con-
structions is a very important issue due to the depletion of
natural resources (aggregates etc.) and due to the growth
of construction and demolition wastes (C&D). These last
include also the Reclaimed Asphalt Pavement (RAP).
In the last decades the utilization of RAP material in
pavement rehabilitation had a great strategic importance
because of the high availability and the consequent reduc-
tion of quarries exploitation (Button et al.; 1994).
Today recycling and regeneration of asphalt con-
cretes have a particular and increasing importance and
application.
Pavement recycling philosophy has sure advantages
compared to conventional pavement construction.
Many benefits can be associated to pavement recy-
cling (Kandhal and Mallick, 1997; Torbjörn, 2002): re-
duction of the costs of new construction and rehabilita-
tion projects, agreement with an environmental sustain-
able development in terms of conservation of energy,
mineral aggregates, and bitumen binder, and, finally,
reduction of the construction time delay.
Two main methods for recycling asphalt pavement
can be distinguished: in-plant asphalt recycling and in-
place or In-situ asphalt recycling (Karlsson and Isacsson
2003).
In the first method, reclaimed asphalt pavement
(RAP) is mixed with new materials in the mixing plant.
Depending on the process temperatures, in-plant re-
cycling is divided into hot recycling (above 120°C),
warm recycling (70-120°C) and cold recycling (below
70°C).
All these techniques allow to produce asphalt con-
cretes in which the aggregate components are a "mix" of
RAP and virgin aggregates.
Page 5
1187
The binding action is given by:
- bituminous emulsion and Portland cement, in cold
recycling process;
- bituminous binders and rejuvenating agents, in hot
recycling process.
Studies published in the international literature to
describe and compare the use of RAP materials deal with
cold and hot mix asphalts.
Usually, the recycling techniques allow to produce
dense-graded asphalt concretes, while few studies deal
specifically with the question of recycling open-graded
friction courses or porous European Mixes (PEMs).
These latter are open-graded surface courses with high
voids content (20% circa).
ANAS Company (Italian Road Management and
Maintenance Authorities), together with several Japan
partners, in 2004, presented a research project on hot in-
place recycling of porous asphalt concretes (Hosokawa et
al. 2005).
The test results provided some technical indications
for issues pertaining mixing time and temperature of as-
phalt concrete, and there is still considerable need for
performance information related to the use of Reclaimed
Asphalt Pavement (RAP) in premium surface course
mixes.
As a consequence, this fact could pose rehabilitation
problems and therefore research is needed.
The study carried out addresses two main problems
in the service life of pavements: traffic safety, especially
in wet conditions, and the environmental impacts due to
traffic noise and to the use of virgin materials.
To this purpose the main key-issues considered are:
mitigating the drawback of clogging and its related con-
sequences (decay of acoustic and drainagebility perform-
ance over the time); preserving traditional performance
(bearing properties, skid resistance) and optimizing pre-
mium performance (silentness, drainagebility); recycling
high percentages of RAP-from-PEM.
The study and the experiments here proposed deal,
in particular, with the use of RAP-from-PEM into the
construction of a two-layer porous asphalts (TLPA).
The two-layered porous asphalt consists of a finer
porous top layer mix (fraction 4/8mm) and a coarser
thicker bottom layer mix (fraction 11/16mm).
In comparison with conventional open graded as-
phalt concrete, it has the following advantages (Hamzah
and Hardiman, 2005; Hardiman, 2008; Hosokawa et al.;
2005; Praticò, 2007; Praticò and Moro, 2008):
• the fine top layer offers acoustic advantages through
the porosity and the fine surface texture: at 60 km/h the
TLPA produces a noise lower of 2-4dB than the single
layer porous asphalt;
• clogging is minimised through a ‘sieve effect’ when the
finer upper layer prevents coarse dirt from entering
lower layer while the higher water discharge capacity
of the bottom layer reduces chances to trap dirt or pol-
lutants (Hamzah, 2005);
• clogging is always accompanied by permeability loss
and when the extent of clogging is severe, all benefits
associated with an open mix will disappear (Raaberg
and Bendtsen, 2003). These benefits, as is well known,
deal with the safety in wet conditions of surface: reduc-
tion of splash and spray effect, good level of skid resis-
tance etc.
• dirt which nevertheless penetrates in the open structure
is absorbed at the top of the thin top layer. From there
it can be removed by vacuum cleaning.
• the difference in air flow resistance between the top
and bottom layer has a positive effect on the self-
cleaning capacity caused by traffic.
• the bottom layer has a higher discharge capacity com-
pared to conventional porous asphalt through which the
sideways discharge of water is improved considerably.
In the light of the above consideration, objectives
and scope of this paper are confined into the recycling of
PEMs into innovative, silent, permeable road surfaces.
This project was run under the auspices of the re-
search project of national interest, PRIN 2008, Research
Project “drenante da drenante”.
In what follows, methodology, design of experi-
ments, production process and experiments are illustrated
and commented (section 2). Finally the conclusions are
drawn.
2. Experiments and discussion
In order to fulfill the above mentioned objectives,
the disclosure of research activities followed the follow-
ing steps:
a. preliminary study of RAP gradation and composi-
tion;
b. analysis of two-layer porous asphalts and their com-
position and volumetrics (Megali et al.; 2010);
c. mix design (formalization of the methodology to
obtain two gradations (two-layer) from several gra-
dations of RAP (reclaimed asphalt pavement); for-
malization of the methodology to obtain the right
performance grade or/and consistency for each as-
phalt binder of the two-layers;
d. design of the production process in laboratory;
e. design of experiments;
f. experiments;
g. analysis of the results and comparison with the pre-
dicted results of the national project PRIN 2008
“drenante da drenante”;
h. updating of the overall framework of the abovemen-
tioned project.
Figures 1 to 3 and tables 1 and 2 summarize results
and procedures concerning the analysis of RAP (re-
claimed asphalt pavement).
In more detail, figure 1 shows the main experiments
performed on RAP and figure 2 illustrates RAP gradation
before and after the extraction.
Furthermore, table 1 illustrates the properties of the
recovered bitumen, while table 2 refers to the derivation
of the richness modulus for the reclaimed pavement
(Rohde et al.; 2008; Barnes, 2008; Praticò et al, 2009a
and 2009b).
Page 6
1188
Fig 1. RAP analyses
0
10
20
30
40
50
60
70
80
90
100
0,01 0,1 1 10 100
d [mm]
% P
RAP
from RAP after extraction
PEMs Italian Standard Specification
Fig 2. RAP and aggregate: gradation before and after
extraction
a
b
Fig 3. RAP before (a) and after (b) extraction
Table 1 - Recovered asphalt binder
Pb’ P SP Viscosity (mPa·s) D ER
°C (%)
(0.1
mm) (°C)
135 150 160 170 (mm) (%)
4.6 15.3 64.1 2175 1005 680 450 1160 70.5
Pb’: Asphalt binder content by weight of aggregate (%) EN
12697-6, P: penetration (0.1 mm) EN 1426-7; SP: Softening
point (°C) EN 1427-7; D: Ductility at 25 °C (mm) ASTM D113-
86 CNR B.U. N. 44/74; ER: Elastic Recovery = (d/200)*100
(%); d: distance between half-threads (mm) EN 13398-3; viscos-
ity ASTM D4402-06
Table 2. Richness modulus
Indicator Estimated
value References
Specific surface area
of aggregates, Σ
(m2/kg)
5.6 (Rohde et al.;
2008)
Richness modulus, k
3.42
(Rohde et al.;
2008; Bar-
nes,2008)
k = Pb/(α·Σ0.2); Pb= Asphalt content by weight of mix (%); Σ =
0.25G + 2.3S + 12s + 135f (G: > 6.3mm; S: between 6.3 and
0.315mm; s: between 0.315 and 0.08mm; f: < 0.08mm); α =
2.65/GSE; GSE = (100-Pb)/((100/Gmm)-(Pb/Gb)); GSE: effective
specific gravity of aggregate; Gmm: Maximum theoretical spe-
cific gravity of the HMA mixture; Gb: bitumen specific gravity
Around the 82% of RAP (from PEM) was used in
the production of the TLPA. Different size gradations of
RAP were mixed in order to fulfill grading requirements,
volumetrics, mechanical requirements, functional proper-
ties (permeability and drainagebility) and desired thick-
ness of both the top and the bottom layer. To this end, in-
lab production was carried out through the following
phases (see figure 4).
- Separation of RAP into several gradations;
- Mixing of gradations in order to obtain the bottom
layer;
- Mixing of gradations in order to obtain the top layer;
- Addition of rejuvenating agents.
Fig 4. Mixing process and temperature controlling
Once produced, the two mixes (top layer and bottom
layer) were tested in order to investigate on actual com-
position, volumetrics, functional and mechanical per-
formance.
Due to the complexity of the research project many
cycles of experiments were needed. Below results are
summarized in terms of two trials (first and second trial).
Table 3 summarizes the tests we performed, while
tables 4 and 5 illustrate the results obtained (first trial).
Mechanical performance was assessed through Marshall
and indirect tensile strength tests.
Aggregate apparent den-
sity γg Aggregate gra-
dation Asphalt
binder
extraction Asphalt binder
recovery by
Rotavapor
Penetration, Softening
point, Viscosity, Duc-
tility, Elastic recovery
etc.
RAP
gradation
Page 7
1189
In more detail, in order to evaluate indirect tensile
resistance of the mixtures, the European standard UNE-
EN 12697-23:2004 test was used where temperature was
25°C and velocity was 50.8 mm/min.
Cylindrical specimens were broken by applying a
compressive load along the vertical diameter.
Assuming a virtually constant distribution of stress
across the load application plane, indirect tensile resis-
tance was determined by the expression ITS=2P/(π·D·h),
where ITS is the indirect tensile strength (MPa), P is the
applied load (N), D is the specimen diameter (mm) and h
is the specimen thickness (mm).
Table 3. Summary of tests and standards
Symbol Test Standard
b asphalt binder content (by
weight of aggregates)
UNI EN 12697-1
G Aggregate gradation UNI EN 12697-2
Gmb bulk Specific gravity AASHTO TP 69
Gsb stone bulk specific gravity ASTM D 6752
AV air voids content; standard UNI EN 12697-8
RM Marshall resistance UNI EN 12697-34
MQ Marshall quotient UNI EN 12697-34
MF Marshall Flow UNI EN 12697-34
ITS indirect tensile strength UNI EN 12697-23
(T=25°C)
K permeability ASTM PS 129
Table 4. Top Layer, first trial
Measure unit Min Max
b % 4.0 6.4
G See Fig 6
Gmb NA 2.082 2.166
Gsb 2.841 2.848
AV % 14.9 21.9
RM kN 4.713 10.997
MQ KN/mm 1.899 4.431
MF mm 1.489 3.475
ITS MPa 0.570 1.330
K cm/s 0.04 0.07
Symbols: see table 3
Table 5. Bottom Layer, first trial
Measure unit Min Max
b % 4.4 5.9
G See Fig 6
Gmb NA 2.405 2.426
Gsb 2.819 2.832
AV % 4.8 8.8
RM kN 17.640 26.460
MQ KN/mm 2.888 4.332
MF mm 4.886 7.330
ITS MPa 1.672 2.508
K cm/s NA ( 18’< t < 25’)
Symbols: see table 3
T1
B1
Fig 5. Surface of Marshall samples: Top layer T1 and
Bottom layer B1 (first trial)
0
10
20
30
40
50
60
70
80
90
100
0,01 0,1 1 10 100
d [mm]
% P
Top layer - 1th trial
Bottom layer - 1th trial
PEMs Italian Standard Specification
Fig 6. Aggregate gradation for Top and Bottom layers: 1th
trial
The first trial resulted in an unsatisfactory bottom
layer. Indeed, air voids content ranged from 5% to 9%
and aggregate gradation showed and excess of sand.
These facts affected permeability which resulted
inadequate and poor. Figure 5 compares two
representative HMA specimens (top layer T1, left and
bottom layer B1, right). The analysis of surface texture
(Wambold et al.; 1982; Boscaino et al.; 2001) confirmed
that the bottom layer resulted an intermediate
configuration between a dense-graded and an open-
graded course (see figure 5). On the contrary, top layer
volumetrics resulted quite satisfactory (AV ranged from
15 to 22%). In both the cases, permeability resulted
consistent with air voids content (Cooley et al.; 2002;
Praticò and Moro, 2007; Praticò and Moro, 2009).
Mechanical performance of both the layers resulted
satisfactory. It is important to remark that the following
sources of variability were involved and considered. Two
different laboratories (DIMET at Mediterranea University
and DIPITER at Calabria University) took part to the
abovementioned national project PRIN 2008.
Furthermore, although RAP was derived always from the
same stockpile obtained from the cold milling the same
pavement, RAP Management (fractionating, stockpile
management practices, etc.), material heterogeneity (RAP
Asphalt Content & Gradation) and other sources of
variations caused RAP variability, (Praticò, 2004;
Solaimanian and Savory, 2007; Mucinis et al.; 2009.
Valdés et al.; 2011). As a result a second trial was
designed and the two new mixes were again tested.
Tables 6 and 7 and figures 7 and 8 summarize the results.
Page 8
1190
Table 6. Top Layer, second trial
Measure unit Min Max
b % 4.43 5.41
G See Fig 8
Gmb NA 2.217 2.253
Gsb 2.799 2.855
AV % 11.70 16.51
RM kN 14.48 14.68
MQ KN/mm 4.15 6.77
MF mm 2.17 3.48
ITS MPa 1.21 1.33
K cm/s 0.012 0.030
Symbols: see table 3
Table 7. Bottom Layer, second trial
Measure unit Min Max
b % 3.83 4.68
G See Fig 8
Gmb NA 2.173 2.227
Gsb 2.822 2.879
AV % 14.30 19.52
RM kN 9.28 12.31
MQ KN/mm 1.35 2.50
MF mm 4.92 6.87
ITS MPa 1.08 1.15
K cm/s 0.036 0.062
Symbols: see table 3
T2
B2
Fig 7. Surface of Marshall samples: Top layer T2 and
Bottom layer B2 from second trial
0
10
20
30
40
50
60
70
80
90
100
0,01 0,1 1 10 100
d [mm]
% P
Top layer - 2th trial
Bottom layer - 2th trial
PEMs Italian Standard Specification
Fig 8. Aggregate gradation for Top and Bottom layers: 2nd
trial
In the second trial the bottom layer gained a higher
air voids content (air voids content ranged from 14% to
20%), while in the aggregate gradation the excess of sand
resulted quite negligible. These facts affected
permeability which increased (k ranged from 0.04 to 0.06
cm/s). Figure 7 compares two representative HMA
specimens of the second trial (top layer T2, left and
bottom layer B2, right). The analysis of surface texture
confirmed that the bottom layer substantially
accomplished the assignment. Furthermore, also
macrotexture of the top layer resulted satisfactory. Top
layer volumetrics resulted quite acceptable (AV ranged
from 12 to 17%) and in both the cases permeability
resulted consistent with air voids content. Despite an
overall decrease, also for the mixes of the second trial,
mechanical performance of both the layers resulted
satisfactory.
3. Conclusions
It is well known that PEMs have several points of
weakness: low bearing properties, clogging, variation of
volumetrics over the time, variation of noise, texture,
friction, and permeability performance over the time.
As a consequence, objectives and scopes of this pa-
per were focused into the recycling of PEMs back to in-
novative, silent, permeable road surfaces.
More precisely a two-layer porous asphalt was de-
rived from the reclaimed asphalt pavement. Around the
82% of RAP was used.
The following main key-issues were addressed: mi-
tigating the drawback of clogging and its related conse-
quences (decay of acoustic and drainagebility perform-
ance over the time); preserving traditional (bearing prop-
erties, skid resistance) and premium (silentness, drain-
agebility) performance; recycling high percentages of
RAP-from-PEM.
The recycled, high-RAP content, mixes were pro-
duced and tested.
Mechanical performance was adequate and envi-
ronmental compatibility was achieved. Functional per-
formance resulted very promising. Although several is-
sues call for further research, the tests carried out are en-
couraging about the possibility of achieving a satisfactory
level of surface performance. Practical applications and
perspectives in rehabilitation refer to the possibility of
recycle porous asphalts back to two-layer porous as-
phalts.
Acknowledgements
Authors want to thank Eng. Antonino Moro
(University Mediterranea at Reggio Calabria), Eng.
Franco De Masi (University of Calabria) and Eng. Teresa
Iuele (University of Calabria).
Page 9
1191
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