RC Energy Coal Catalyst for Emission Control - IGCW 2019 Conference/Day 1... · emissions in Coal fired power plants & reduce ... wash the affected area with ... RC Energy Coal Catalyst

RC EnergyCoal Catalyst for Emission Control

ARC Energy Inc.

Los Angeles, CA, USA

www.arcenergy.us

[email protected]

Thermal Power Plants

Coal as a fossil fuel is used frequently as its cheap and easily

available• Indian Coal – GCV around 3300 kcal

• Imported Coal – GCV around 5500 kcal

Elements in Coal

• Carbon - 30% to 60% of the substance.

• Hydrogen - 1% to 3%

• Sulfur - 0.3% to 3%.

• Nitrogen - 1% to 2%

• Oxygen - 5 % to 12%.

• The exact amounts of each element depends on the type and rank of coal, how the coal was formed millions of years ago and the location or mines from which the coal is sourced.

Coal

Coal Content

C (1 mole) + O2 (1 mole) CO2 (1 mole)

C - C + O=O O=C=O

Energy required to break bond:

83 kcal/mole + 119 kcal/mole = 202 kcal/mole

Energy Released:

2 x 177 kcal/mole = 354 kcal/mole

net release = 152 kcal/mole of carbon

Thus 12 g of carbon yields 152 kcal of energy provided sufficient oxygen is available for complete combustion.

1 kg of carbon therefore gives approximately 11,000 kcal

152 kcal

12gx 1000 g = 12666 kcal

As coal contains other ingredients , it works out that the actual yield of 1 kg of coal is only about 700 kcal.When ARC Energy CCEC is used it can be increase to 770 to 900 kcal

Air Pollution due to Coal burning

• CO2

• CO

• NOx

• SOx

• PPM

To control harmful gases in exhaust use ARC Energy CCEC

• ARC Energy CCEC is a coal additive combustion catalyst in granule form to reduce harmful emissions in Coal fired power plants & reduce your carbon footprint.

ARC Energy CCEC

• It improves combustion and provide some fuel savings reducing harmful CO2, CO, SOx and NOx gases.

• If boiler/ Furness is operated optimally ARE E CCEC can reduce consumption of coal in the range of 2% to 5%

ARC Energy CCEC

• It will reduces clinker formation, increases thermal efficiency of boilers, furnaces.

• ARC CCEC will also reduces unburnt carbon in bottom ash.

• ARC CCEC reduces black smoke & deposit formation on heat transfer surfaces.

• Prolonging the life of coal reserves and resources by reducing consumption.

ARC Energy CCEC

• Increasing the power output from a given size of unit, potentially reducing operating costs.

• ARC CCEC helps coal to burn completely and extract maximum heat energy during combustion, reducing harmful pollution and CO2 at the same time.

Characteristics

• Appearance: granules / powder.

Application & Dosage

• It is mixed with coal, in normal dosage of 1 kg of additive for every 4000 kg of coal.

• Depending on GCV of coal use size of pulverized coal and reduced air inflow, ARC Energy CCEC additive quantity will differ to get maximum out put.

Packaging

• 100 kg HDPE cans or 50 kg PP bags or 10 Kg or 1 Kg plastic bags.

ARC Energy CCEC

• No changes are necessary in furnace

• The described compositions are simply added to the fuel supply at precise ratios (1Kg Catalyst to 4Tons of Coal).

• The catalysts are largely benign, non-poisons, non- heavy metals which are non-toxic and non-radioactive safe formulations.

Safety Precautions

• Product is safe to handle and is non-hazardous and non-flammable.

• Avoid contact with eyes.

• In case of contact, wash the affected area with water. Treat the product as inorganic chemical.

CCEC break C-C bonding

ARC Energy CCEC

• In presence of ARC Energy Coal Catalyst maximum heat energy is extracted out of coal combustion.

• At different temperature in Furness from 200° C to 1200° C Coal changes its form from solid, liquid, gaseous to Plasma state.

• Carbon, Hydrogen, Oxygen, Nitrogen, Sulfur molecules behave differently and react differently in plasma state.

ARC Energy CCEC

• Coal burns for longer time and reacts in such a way that it give maximum heat energy in presence of ARC Energy Catalyst.

• Long Carbon & Hydrogen chain breaks into small chains and individual Carbon atoms to form Methane & Carbon.

• Methane further breaks down to Carbon dioxide and water

ARC Energy CCEC

• Catalyst removes NOx emissions by oxidizing NO to NO2.

• Thus more and more Carbon is extracted and more and more energy is made available due to Catalyst that make maximum combustion possible, if correct air (O2) is made available.

Case Study

• Shah Paper Mills, Vapi

• 8 MWH Captive Power plant

• Part of steam produced is used for paper production and part for electricity generation.

• Indian Coal is used GCV around 3300 Kcal

• 1 Kg of ARC Energy Coal catalyst is used for treating 4 MT of Caol

• Test was conducted over 30 days period.

O2, CO2, CO, NOx & SOx was monitored every 1 hour

Air inflow was reduced by around 5%

8 MWH Captive Plant, Indian Coal Before additive mixing

8 MWH Captive Plant, Indian Coal – after mixing ARC E CCEC

Test conducted at 8 MWH Coal fired power plant at Shah Paper Mills Vapi, Gujrat

• Reduction in coal usage: from 199 tons/day to 177: 11.0%

• Reduction in CO: from 993 ppm to 632 ppm: 36.4%

• Reduction in SOx: from 987 ppm to 378 ppm: 61.7%

• Reduction in NOx: from 944 ppm to 254 ppm: 73.1%

Adani Power Plant

ARC Energy CCEC

• Depending on the size of pulverized coal, GCV, Moisture content, Quality of Coal and Air inflow, type of furnace etc. one can get coal savings of about 2% to 10%

• Even after paying for the cost of ARC Energy Coal Catalyst one can save about 2% to 5% of coal cost. Plus carbon credits can be claimed

• Emission control will save global worming and save human life in long run.

RC EnergyCoal Catalyst for Emission Control

ARC Energy CCEC is a coal additive combustion catalyst in granule form to reduce harmful emissionsin Coal fired power plants.It improves combustion and provide some fuel savings reducing harmful CO2, CO and NOx gases.If boiler is operated optimally AREC CCEC can reduce consumption of coal in the range of 2% to 5%It will reduces clinker formation, increases thermal efficiency of boilers, furnaces.ARC CCEC will also reduces unburnt carbon in bottom ash.ARC CCEC reduces black smoke & deposit formation on heat transfer surfaces.Prolonging the life of coal reserves and resources by reducing consumption.Reduces emissions of carbon dioxide (CO2) and conventional pollutants to save the environmentreducing global warming.Increasing the power output from a given size of unit, potentially reducing operating costs.

ARC CCEC helps coal to burn completely and extract maximum heat energy during combustion, reducing harmful pollution and CO2 at the same time.

CharacteristicsAppearance black/gray granules.

Application & DosageIt is mixed with coal, in normal dosage of 1 kg of additive for every 4000 kg of coal.Depending on GCV of coal use and reduced air inflow, ARC Energy CCEC additive quantity will differ to get maximum out put.

Safety PrecautionsProduct is safe to handle and is non-hazardous and non-flammable. Avoid contact with eyes.In case of contact, wash the affected area with water. Treat the product as inorganic chemical.

Chandrashekhar ChawanARC Energy Inc.Los Angeles, CA, USA

109 Falcon Court Hari Om Nagar, Mulund (E), Mumbai 400081 India.

[email protected]+91 9833270111

Make in India consultant Mr Sumant Mathure - ZED Impanalled Consultant by QUI - [email protected]

Distributor - Jayanand Keni - +91 8087418800 - Email- [email protected]

ARC Energy CCEC

• For further information or questions feel free to contact us on –[email protected]

• www.arcenergy.in

• www.arcenergy.us

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