PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 1 ENVIRONMENTAL ENGINEERS & CONSULTANTS PVT. LTD. APPLICANT APRIL, 2018 M/s Karthika Granite Quarry QUARRY PROJECT OF M/s KARTHIKA GRANITE QUARRY PROJECT FEASIBILITY REPORT ( PFR ) QUARRY SITE AT KUMMIL VILLAGE, KUMMIL PANCHAYAT, KOTTARAKKARA TALUK KOLLAM DISTRICT, KERALA
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PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 1
INDEX S. No. Contents 1.0 EXECUTIVE SUMMARY 2.0 INTRODUCTION OF THE PROJECT / BACKGROUND INFORMATION 2.(i) Identification of project and project proponent 2.(ii) Brief description of the Nature of the project 2.(iii) Need for the project and its importance to the Country and or Region 2.(iv) Demand – Supply Gap 2.(v) Imports Vs. Indigenous Production 2.(vi) Export Possibility 2.(vii) Domestic / Export Markets 2.(viii) Employment generation (Direct & Indirect) due to the project 3.0 PROJECT DESCRIPTION 3.(i) Type of project including interlinked and interdependent projects 3.(ii) Location (map showing General Location, Specific Location & Project boundary & Project
site layout) with coordinates 3.(iii) Details of Alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations 3.(iv) Size or magnitude of operation 3.(v) Project description with process details (a schematic diagram / flow chart showing the
project layout, components of the project etc should be given) 3.(vi) Raw material required along with estimated quantity, likely source, marketing area of final
products, mode of transport of raw materials and financial provisions 3.(vii) Resource optimization / recycling and reuse envisaged in the project 3.(viii) Availability of water its source, energy / power requirement & source 3.(ix) Quantity of wastes to be generated (liquid and solid) and scheme for their management /
disposal 4.0 SITE ANALYSIS 4.(i) Connectivity 4.(ii) Land form, land use and land ownership 4.(iii) Topography (along with map) 4.(iv) Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area
under CRZ)), shortest distances from the periphery of project. 4.(v) Existing Infrastructure 4.(vi) Soil Classification 4.(vii) Climatic Data 4.(viii) Social Infrastructure Available 5.0 PLANNING BRIEF 5.(i) Planning Concept (Type of industries, facilities, transportation etc.) Town & Country
Planning / Development Authority Classification 5.(ii) Population Projection 5.(iii) Land Use Planning (Break-up along with green belt etc.) 5.(iv) Assessment of Infrastructure Demand (Physical & Social) 5.(v) Amenities / Facilities
PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 3
6.0 PROPOSED INFRASTRUCTURE 6.(i) Industrial Area (Processing Area) 6.(ii) Residential Area (Non-processing area) 6.(iii) Green belt 6.(iv) Social Infrastructure 6.(v) Connectivity (Traffic & Transportation Road / Rail etc.) 6.(vi) Drinking Water Management (Source & Supply of water) 6.(vii) Sewerage system 6.(viii) Industrial Waste Management 6.(ix) Solid Waste Management 6.(x) Power Requirement & Supply / Source 7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN) 7.(i) Policy to be adopted (Central / State) in respect of the project affected persons including
home oustees, land oustees and landless 8.0 PROJECT SCHEDULE AND COST ESTIMATES 8.(i) Likely date of start of production and likely date of completion (time schedule for the
project will be given) 8.(ii) Estimated project cost along with analysis of economic viability of project 9.0 ANALYSIS OF PROPOSAL 9.(i) Financial and Social Benefits with special emphasis on the benefits to the local people
including tribal population
LIST OF ANNEXURES Annexure No. Particulars
1. Copy of Letter of Intent ( LOI ) / Mine Lease 2. Photographs of the Site 3. Route Map showing location of the project site 4. Google map showing location of the project site 5. Key map of the project site 6. Topographical Contour Map 7. Production & Development Plan 8. Surface cum Geological Plan 9. Cluster Certificate
LIST OF TABLES
Table No. Particulars 1. List of employees 2. Size or magnitude of operation 3. List of equipments used 4. Year wise production details 5. Land use of lease area 6. Social infrastructure around the project site 7. Expected time schedule for the project 8. Estimated project cost and economic viability
PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 4
3.0 PROJECT DESCRIPTION 3.(i) TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT
PROJECTS. This is a semi mechanized open cast stone mining project. Mineral will be used in the
construction works. Building construction and other infrastructural facilities are the areas,
where the material will be consumed. The quarry will be linked with a crusher unit
available outside the complex. The fine mineral is sold to the vendors who manufacture
hollow block / solid block and hence they are interdependent projects attached to the
mining project.
3.(ii) LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, PROJECT BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES The existing quarry site is partially private owned land and partially Govt. Land at Sy.
2, 406/2, Kummil Village, Kottarakkara Taluk, Kollam District, Kerala for an area of
3.2214 hectares [Private own land (2.8254 ha.) + Govt. Land (0.3960 ha.)]. The
geographical location of the mine with respect to the boundary pillars of the lease area
(extreme most points) is given below:-
Latitude (N) 08048’43.83”N to 08048’37.34N Longitude (E) 76055’51.99”E to 76055’44.02”E
The photographs of the site will be taken from different locations and directions are
provided at Annexure No. 2. The route map showing location of the lease area is
provided at Annexure No. 3. The Google map superimposed with project boundary
showing location of the lease area is provided at Annexure No. 4. The Key map of
the project site showing the location of quarry site is attached at Annexure No. 5. The project site with boundary pillars and GPS Coordinates of the boundary pillars
are provided in Contour drawing attached at Annexure No. 6. The Surface cum Geological Plan showing the geological conditions at site is
attached at Annexure No. 8.
The cluster certificate showing the working status of other quarries within 500m
radius is attached as Annexure No. 9.
3.(iii) DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS. Quarrying activities are carried out based on local geology and availability of granite
building stone. The proposed site is an existing building stone quarry and mineral
PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 10
specific hence no alternate site was examined. Moreover, the land is a private owned
land and hence no alternate site considered.
3.(iv) SIZE OR MAGNITUDE OF OPERATION The size and magnitude of the lease area is as given below:-
Table 2 : Size or Magnitude of operation
Sr. No. Particulars Details 1. Lease Area 3.2214 ha. 2. Mineable Reserve 9,69,360 MT 3. Annual Production 1,93,872 MTA 4. Mine Waste Top Soil (43,704 cu. m. ) ; OB (21,852 cu. m.) 5. Life of Mine About 5 years 6. Total Man Power (Nos.) About 13 Persons
3.(v) PROJECT DESCRIPTION WITH PROCESS DETAILS (A SCHEMATIC DIAGRAM/
FLOW CHART SHOWING THE PROJECT LAYOUT, COMPONENTS OF THE PROJECT ETC.).
The proposed mining operations will be carried out by open cast semi-mechanized
method. The process flow diagram given below depicts the mining process:-
Cutting & Clearing of Shrubs / Trees
Removal & Stacking of Top soil & Overburden
Excavation by Drilling & Blasting
Rock Breaking & Transportation to Crusher
Crushing in Crusher
Segregation & Stacking
Dispatch to the end user
PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 11
DRILLING The excavation of mineral is proposed by excavators. The mineral is fractured and easily
exploitable by rock breakers and excavators. The hard strata are proposed to excavate
after drilling and blasting.
BLASTING The controlled blasting is proposed by adopting all the safety measures as per Minor
Mineral Regulation Act, 1961 (MMR) and with the permission of Director General of
Mines & Safety (DGMS).
In this area for fragmentation of granite the blasting will be conducted. Multiple blast
holes of 1.5 to 2.5 m depth will be drilled with the help of 32 mm drill rod, Jack Hammer
and Air Compressor of 100 cfm capacity.
It is estimated about 250g of explosives per hole is required. About 47-48 holes per blast
are proposed. Therefore, the requirement of explosives will be about 12 kg/ blast/day.
EXPLOSIVE USED Only class 2 and class 6 explosive is proposed for use as given below:-
Description Class & division Qty.
Nitrate mixture 2, 0 75 kg
Safety fuse 6, 1 1000 mtrs.
Detonators 6, 3 3,000 nos.
STORAGE OF EXPLOSIVE The magazine (explosive storage area) exists outside the proposed mining area away from the site.
3.(vi) RAW MATERIAL REQUIRED ALONG WITH ESTIMATED QUANTITY, LIKELY SOURCE, MARKETING AREA OF FINAL PRODUCT/S, MODE OF TRANSPORT OF RAW MATERIAL AND FINISHED PRODUCT
No raw material will be required for mining of Masonry / building stone. The final
product will be sent to consumer based on their demand. The mode of transportation
of raw material and finished product will be by road only. Tippers/ trucks will be used
for transportation to the end users.
PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 13
The daily water balance diagram of the unit is given below:-
B. POWER
The total power requirement will be 75 kW for compressors which will be operated by
Diesel Engine. The source of electricity for domestic consumption within the quarry
site is from the supply of Kerala State Electricity Board (KSEB).
3.(ix) QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME
FOR THEIR MANAGEMENT / DISPOSAL. SOLID WASTE: It is estimated that around 43,704 cu. m. of top soil and 21,852 cu.
m. of over burden (OB) will be generated from the proposed mining operation and
which will be properly stacked.
LIQUID WASTE: Domestic Sewage : The sewage to a tune of 0.8 KLD generated from the mine office/labour sheds. 3.(x) SCHEMATIC REPRESENTATION OF THE FEASIBILITY DRAWING WHICH GIVE
INFORMATION OF EIA PURPOSE. Not Applicable
4.0 SITE ANALYSIS 4.(i) CONNECTIVITY
S. No.
Particulars Distance & Direction
1. Nearest town Kummil, 4km., S 2. Connecting Road Private own road connected with Kadakal - Mankadu Road 3. Nearest Airport Trivandrum Int. Airport, 50 km., S 4. Nearest Highway /
Major Roads National
Highway
N.H.66 (Panavel-Kochi- Kanyakumari), 16 km.,
SW
State Highway S.H. 1 (Trivandrum - Angamaly), 6 km., W
Major District
Road
.C. Road (Trivandrum - Angamaly), 6 km, W
PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 17
proposed area is hilly, the drainage of the mine area is towards E to W, S. No
habitants are located in the mine area.
The topographical contour map of the project site is attached at Annexure No. 6.
4.(iv) EXISTING LAND USE PATTERN (AGRICULTURE, NON-AGRICULTURE,
FOREST, WATER BODIES (INCLUDING AREA UNDER CRZ)), SHORTEST DISTANCES FROM THE PERIPHERY OF THE PROJECT TO THE PERIPHERY OF THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES (DISTANCE FROM THE HFL OF THE RIVER), CRZ IN CASE OF NOTIFIED INDUSTRIAL AREA.
Land Use Pattern:
The lease area is situated at Sy. Nos. 404/1, 404/2, 404/2-2, 404/3, 404/4, 404/5,
404/6, 405/6, 405/7, 405/8-1, 405/8-2, 406/2, Kummil Village, Kottarakkara Taluk,
Kollam District, Kerala for an area of 3.2214 hectares [Private own land (2.8254 ha.)
+ Govt. Land (0.3960 ha.)]. The land use pattern of site is provided at Table No. 5
above.
DISTANCES FROM THE PERIPHERY OF THE PROJECT TO THE PERIPHERY OF
THE FORESTS, NATIONAL PARK, WILD LIFE SANCTUARY, ECO SENSITIVE AREAS, WATER BODIES, NOTIFIED INDUSTRIAL AREAS, CRZ AREA ETC.
Particulars Name & Distance to quarry site Ecological sensitive zone (National Park, Sanctuary,
Habitat for Migratory Birds, Tiger Reserve)
None within the study area
Critically Polluted Area as identified by CPCB None within the study area
Defense installations None within the study area
Archeological Features None within the study area
Nearest Forests None within the study area
Nearest streams/ rivers/ water bodies Vamanapuram River – 10 km., S
Ithikkara River - 11.5 km., NW
Notified Industrial Area None within the study area
CRZ Area Not in CRZ Area
4.(v) EXISTING INFRASTRUCTURE
The existing infrastructure around the project site includes tarred roads, electricity
supply from Kerala Electricity Board, water supply from Kerala Water Authority /
Panchayat supply, storm water drains along the roads.
PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 19
4.(viii) SOCIAL INFRASTRUCTURE AVAILABLE Table 6 : Social Infrastructure Details
S. No. Particulars Name, Distance & Direction from the quarry site 1. Land use Private own Land + Govt. Land with rocky land 2. Nearest habitation About 111.82 m. towards (SW) 3. Nearest Town Kummil , 4 km., S 4. Width of access road to site 6 m. wide road 5. Nearest Airport Trivandrum Int. Airport, 50 km., S 6. Nearest Highway / Major
Roads N.H.66 (Panavel-Kochi- Kanyakumari), 16 km., SW S.H. 1 (Trivandrum - Angamaly), 6 km., W M.C. Road (Trivandrum - Angamaly), 6 km, W
7. Nearest Railway Station Trivandrum , 50 km., S
8. Power supply The total power requirement will be 75 kW for compressors which will be operated by Diesel Engine.
9. Nearest Hospital / dispensary Kadakkal Govt. Hospital, 5 km., NW 10. Education facility Mankad UPS, 2 km., N 11. Police Station Kadakkal 5 km., NW 12. Fire Station Kadakkal 5 km., NW 13. Ambulance Kadakkal 5 km., NW 14. Church / temple / mosque Church – None within the study area.
Temple – Eyyacode Ayiravally Temple, About 2 km
Meenmutty Sreekrishna Temple, about 3.5 km m. Mosque – Pattapathy, Vayakkal, about 1.5 km.
6.(iii) GREEN BELT The year wise programme of eco-restoration for the life of mine, about 1,785 trees
will be planted in an area of 1.7852 ha.
6.(iv) SOCIAL INFRASTRUCTURE The Social Infrastructure facility available around the site is provided at Table No. 6.
6.(v) CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD / RAIL / METRO / WATER WAYS ETC.) The site is very well connected by road network to the mine, district headquarter and to
the nearest towns. The area is self sufficient to cater the needs of the project.
6.(vi) DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER) The water required for the project will be sourced from the storm water reservoir and
from well. The drinking water to a tune of 1 KLD will be sourced from the well water
which will be treated / disinfected before consumption (if required).
6.(vii) SEWERAGE SYSTEM The sewage to a tune of 0.8 KL will be generated daily from the mine office/labour shed
will be diverted to the septic tank followed by soak pit.
6.(viii) INDUSTRIAL WASTE MANAGEMENT There will be no industrial waste generation due to proposed project.
6.(ix) SOLID WASTE MANAGEMENT
(i) Topsoil Management
A total quantity of 43,704 cu. m. of topsoil is proposed to be removed during the mining
operations. The topsoil excavated from the quarry will be dumped / stacked separately at
pre-determined place and subsequently will be utilized in spreading over reclaimed
areas for plantation as part of eco-restoration. Precautions will be taken to limit the
height of the topsoil dump / stacked to 5 to 6 meters in order to preserve its fertility and
shelf life. It will be suitably protected from soil erosion and infertility by planting fodder
grass and leguminous plants during temporary storage.
(ii) Overburden Management About 21,852 cu. m of overburden (OB) will be generated throughout the mine life. This
waste will be utilized within the pit for lying of haul roads. At the end use, OB can be
reutilized as soil base for plantation.
6.(x) POWER REQUIREMENT AND SUPPLY / SOURCE
The total power requirement will be 75 kW for compressors which will be operated by
Diesel Engine. The domestic supply will be met from the supply of Kerala State
Electricity Board (KSEB).
PROJECT : Masonry Stone Mine (Quarry project) PRE - FEASIBILTY REPORT APPLICANT : QUARRY PROJECT OF M/s Karthika Granite Quarry 23
7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN) 7.(i) POLICY TO BE ADOPTED (CENTRAL/ STATE) IN RESPECT OF THE PROJECT
AFFECTED PERSONS INCLUDING HOME OUSTEES, LAND OUSTEES AND LANDLESS LABOUR (A BRIEF OUTLINE TO BE GIVEN) The proposed site is private own land and hence there is no rehabilitation and
resettlement. It is a small quarry project and there is no habitation in the lease area,
therefore rehabilitation & resettlement plan is not required / applicable for this project.
8.0 PROJECT SCHEDULE AND COST ESTIMATES 8.(i) LIKELY DATE OF START OF PRODUCTION AND LIKELY DATE OF COMPLETION
(TIME SCHEDULE FOR THE PROJECT WILL BE GIVEN). Table 7 : Expected Time Schedule for the Project
S. No. Particulars Time Schedule (in month)* Remark If any 1st 2nd 3rd 4th 5th
1. Environmental Clearance 2. Consent To Establish Project Establishment Period 3. Consent To Operate Production Start Period *Time line may vary; subjected to rules & regulation / & other unforeseen circumstances
8.(ii) ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC
VIABILITY OF THE PROJECT The proposed project cost will be about Rs. 1 Crore.
Table 8 : Estimated Project Cost and Economic Viability S. No. Particulars Details
1. Quarrying Cost Rs. 200 /- Per Ton 2. Transportation with Crushing cost Rs. 250/- Per Ton 3. Royalty & Other Expenses Rs. 100/- Per Ton 4. Total Cost of Production Rs. 550/- Per Ton 5. Selling Price Rs. 650/- Per Ton 6. Gross Profit Rs. 100/- Per Ton 7. Gross Profit / Annum ( 1,93,872 Tons x Rs. 100/- ) Rs. 1,93,87,200/- Per Annum
9.0 ANALYSIS OF PROPOSAL 9.(i) FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE
BENEFITS TO THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA. No tribal population is residing in the study area. There will be social benefits from the
mining operations. The core benefit of the proposed quarry project is the availability of
Masonry building stone for construction industries.
PHOTOGRAPHS OF THE SITE QUARRY SITE –M/S KARTHIKA GRANITE QUARRY
Annexure No. 2
Annexure No. 3ROUTE MAP – QUARRY SITE OF M/S KARTHIKA GRANITE QUARRY
Annexure No. 4GOOGLE MAP – QUARRY SITE OF M/S KARTHIKA GRANITE QUARRY
GPS BOUNDARY PILLAR DETAILS :- Applicant :- M/s Karthika Granite Quarry Village :- KummilTaluk :- KottarakaraDistrict :- KollamState :- Kerala Plot area :- 3.2214 Ha.
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Annexure No.5KEY MAP – QUARRY SITE OF M/S KARTHIKA GRANITE QUARRY