Project report on industrial visit

Sher-E-Kashmir University Of Agricultural Sciences &

Technology, FOA, Chatha, Jammu

PROJECT REPORT: RAWE-423

Attachment To Agro-industry: BIOSTADT INDIA LTD.

CONTENTS

Introduction.

Geographical location.

Visions and value.

Objectives .

Organization structure.

Safety measures taken while in industry.

Quality assurance laboratory.

Formulation process.

Manufactured products.

Turn over of Biostadt India ltd.

Certifications.

Conclusion.

INTRODUCTION

Biostadt India Ltd. believes that 'THE GROWTH OF INDIA IS DIRECTLY RELATED TO THE GROWTH OF THE RURAL AREAS'. Farmers being the central focus of rural India, it becomes necessary to give them a helping hand by providing them with top-of-the-line agricultural inputs and services.

BIOSTADT INDIA LIMITED has started in 5/28/2003, which is located in MUMBAI, Maharashtra.

In Jammu, Biostadt started working in 04-04-2004 under Industrial Policy 2004.

BIOSTADT-JAMMU worked as THIRD PARTY for SYGENTA INDIA LTD, FMC CORPORATION, GODGREJ, NAGARJUNA AGRICHEM LTD, and INDOFIL CHEMICAL LTD and KRISHIRASYAN EXPORT PVT LTD and mainly deals with Insecticides, Fungicides And Herbicides.

BIL, Jammu Site ; 2005-2015

•Jammu is winter capital of state ( J & K )• Population :1.5 million.• Temperature : Min. 40c , Max. 450c• Well connected with Rail , Road & Air• Nearest Airport : 11 Km• ESI Hospital : < 0.25 km • Fire brigade :< 0.5 km

JammuBiostadt India Limited,

Lane No. 3, SIDCO

Bari Brahmana, Jammu

J&K

Geographical Location

VISION & VALUES

• Biostadt will strive for customer delight bycontinuous innovation and integrity of purpose in allour actions.

• Biostadt shall be committed to achieve consistentgrowth driven by superior performance,Empowerment and speed of action.

• Biostadt shall work together as a team in an openand a learning environment.

• Biostadt value social responsibilities to ourstakeholders.

VALUES

SUSTAINABLE PROFITABLE

PERFORMANCE

SERVICES TO OUR CUSTOMERS

SAFETY, HEALTH, ENVIRONMENTAL RESPONSIBILITY

TEAMWORKIMPORTANCE TO

EMPLOYEES

PRODUCT QUALITY

INTEGRITY,RESPECT AND COMMITMENT

OBJECTIVES

• Biostadt is in the business of Serving The Farming Community With Care And Responsibility in India and beyond.

• Biostadt, as the name suggests, will remain focused to deliver Research Based Customized Biological Tools for sustained productivity.

• Biostadt will provide Innovative Solutions To Improve Farm Output through high quality seeds, Novel crop protection and aquaculture inputs.

• Biostadt will reach out to customers through business associates, Supported by Quality Extension Service.

• Biostadt will strive to provide One Stop Solutions For Crop, Animal And Human Healthcare through qualified professional powered by IT.

The organization structure includes the number of officials as well as

number of labour working in the Biostadt-Jammu at present. The total

manpower of the Biostadt:

Permanent employees- 36

Contractual employees – 150

The group of leader team which represents Biostadt India Ltd. in

Global Stage are:

Mr. Juzar S. Khorakiwala- Chairman & Managing Director

Mr. Devendra K. Chopra- Group Chief Executive Officer

Mr. Satish Kamath- CFO & Company Secretary

ORGANIZATION STRUCTURE

Mr. Nitin Sonar (Vice President)

Mr. Chetan Chouhan(Asstt. Manager Material

Management

Mr. Kuldeep Raj (Asstt. Manager

Finance)

Mr. Sushil Dhiman (Sr. Executive QAD)

Mr. Anil Sarmal (Asstt. Manager

Safety)

Mr. Kuldeep Sharma (Sr.

Executive Maint.)

Supervisory Staff

Mr. Rajeeb Singh (Executive Prod.)

R.Prashar

Gulzar

Sudesh Kumar

Anil kumar

Mr. Soni Kumar (Executive Electrical)

Mr. J.K.Sedha ( Sr. Manager)

Mr. Amit Nag ( Manager

Production)

Dev Raj

Mukesh Kumar

Naresh chand

Rohit Dhiman Dharminder

Hushar singh

HarvinderSaroj

pathak

Arun kalla

Technical Staff

Som Nath

Rajneesh Kumar

3 Technician on casual roll

Lab Staff

Nirdosh Singh

Mohit kumar

Rupinder Sharma

Adm. & Account Staff

Satya Dev Sharma

Pawan Sharma

Buaditta verma

Ashwani kumar

Store Staff

Satish Kumar

Naryan Dass

Roshan Lal

2 supervisors on casual roll

Organogram

SAFETY MEASURES TAKEN WHILE IN PESTICIDES INDUSTRY

• In, “BIOSTADT INDIA LIMITED”, the health and safety of employees is

the first preference and it is followed as per the recommended

standards approved by Government of India. The following are the

criteria for workers, employees as well as visitors to enter the pesticides

industry:

• Entry

• Safety Plans: To achieve 100% safety of employees working in the

company, one should follow the Domino’s Theory to avoid uncertain

accidents.

MISTAKES OF PEOPLE

• Product information: It is named as MSDS or SDS (Material Safety Data Sheet or

Safety Data Sheet); is a document that contains information on the potential health effects

of exposure to chemicals, or other potentially dangerous substances and on safe working

procedures when handling chemical products. The information that is contained in the

labels are as:

a) Contents, by chemical and common name.

b) Fire hazard

c) Toxicity hazard

d) Storage and handling precautions

e) First aid for inhalation, ingestion and contact with skin or eyes and many more.

• Protection plan: it includes;

i. Personal Protective Clothing And Equipments.

ii. First Aid

iii. Fire Equipments And Emergency Plans

Figure showing fire tetrahedron as below:

• Sanitation And Personal Hygiene:

i. Eating and food preparation is prohibited in working areas.

ii. Smoking is prohibited in areas where pesticides are present.

iii. One should wash their hands, face, fore-arms after in contact with the

contaminated equipments or pesticides.

iv. One should not use solvents to avoid the skin absorption of pesticides.

• Engineering Controls:

a. Exhaust Ventilations should be used to control air-borne process emissions.

b. Use of Scrubbers; for liquid formulations.

c. Use of Dust Collectors; for powdered formulations.

d. For waste disposal; use of Effluent Treatment Plant (ETP).

QUALITY ASSURANCE LABORATORY

• The mission of Biostadt India Limited is to uplift their Research and

Development facility at Jammu through processes, equipment,

consumables and procedures to meet the requisite needs of every

customer. The QA Lab is in place which is playing a vital role in the

development of new products and processes in the following areas:

I. Analytical Work

II. Formulation Development

III. Packaging Development

IV. Biotechnology

• The equipments that are used in the BIOSTADT INDIA LTD. laboratories

are named as below:

I. High performance liquid chromatography- HPLC

II. Gas chromatography

III. pH meter

IV. Titration unit and many more.

The Pictures Taken While Working In The Quality Assurance

Laboratory Are Shown Below:

FORMULATION PROCESS: FOR DRY AND LIQUID FORMULATION

Pictures Of Formulation Area

MANUFACTURED PRODUCTS

The manufacturing facility of Biostadt India Limited deals with all sectors

of Agrochemicals, Bio pesticides; Bio-fertilizers. The number of products have

been formulated in the Biostadt India Ltd located in Jammu, given below is the

list of the products:

CARDENDAZIM-12%+MANCOZEB-

63%WP

CARTAP HCL-50%SP HEXACONAZEB-5%SC

HEXACONAZOLE-5%EC ACETAMIPRID-20%SP MEXYTHIAZOX-5.45%EC

IMIDACLOPRID-17.8%SL PRETILOCHLOR-50%EC THIOPHANATE METHYL-70%WP

PROPICONAZOLE-25%EC CHLOROPYRIPHOS-20%EC MYCLOBUTANIL-10%WP

CYPERMETHRIN-10%EC CHLOROPYRIPHOS-

50%+CYPERMETHRIN-5%EC

BUPROFEZIN-25%SC

CYPERMETHRIN-25%EC QUINALPHOS-25%EC LAMDACYHALOTHRIN-5%EC

KASUGAMYCIN-3%SL PROFENFOS-50%EC

THIOMETHOXAM-25%WG ALPHAMETHRIN-10%EC

CERTIFICATION

All the manufacturing divisions are certified to ISO 9001, ISO14001 &

OHSAS 18001.

Biostadt India ltd. - Jammu has formulated about 22 Pesticides

including insecticides, fungicides and herbicides with the Production

Capacity Of 24850KL/MT.

So, the Overall Turnover of the company is about approx. Rs.300

crores.

TURNOVER OF BIOSTADT INDIA LTD.

CONCLUSION

Biostadt India Ltd. believes that 'the growth of India is directly related to the

growth of the rural areas'.

• It helps in providing the farmers not just customized products but

customized solutions, Developing And Evaluating Products And

Processes for improving their satisfaction.

• Biostadt offers the best list of Farm Protection And Associated Products

in India.

• It provides a platform to young graduates to practically learn various useful

things like Laboratory Exercises , Acquisition Of Technological,

Managerial And Communication Skills Among The Students.

• Moreover, it open doors for Self Employment.

• Therefore, it results in the overall development of the one’s personality.