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siemens.com/conveyor-technology
Products and systems for conveyor technologyOverview February 2014
An innovative concept – with a precisely fitting portfolio …
■ The optimum products and systems: from drive and automation technology through safety technology up to the power supply
■ Competent support, also when designing concepts that are fit for the future
■ Global service, locally provided in over 130 countries
… where the focus is on you: customer- and sector-specific requirements
■ A wealth of products and systems for conveyor-related applications in the widest range of sectors
■ Flexible and scalable solutions that are part of seamless and integrated systems and technologies
■ Globally available drive and automation technology that complies with the highest standards when it comes to quality, reliability and safety
■ A comprehensive range of systems with wide-ranging advantages, sustainably benefiting machine and plant builders – as well as plant operating companies
Siemens AG Industry Sector Drive Technologies Industry Automation
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siemens.com/conveyor- technology
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All product designations may be trademarks or product na mes of Siemens AG or supplier companies whose use by third parties for their own purposes could violate the rights of the owners.
Siemens offers products and solutions with industrial security functions, which support the secure operation of plants, solutions, machines, devices and/or networks. They are important components in a seamless and inte- grated industrial security concept. The products and solutions from Siemens are being continually developed under this particular perspec- tive. Siemens urgently recommends that you regularly inform yourself about product updates.For the secure operation of products and solutions from Siemens it is nec- essary to take protective measures (for example, cell protection concept), and to integrate every component into an integrated and seamless indus- trial security concept that corresponds to state-of-the-art technology. In so doing, products from other manufacturers should be taken into account. You can find more detailed information about industrial security at http://www.siemens.com/industrialsecurity.Register for our product-specific Newsletter so that you are always in-formed about product updates. You can find additional information on this topic at http://support.automation.siemens.com.
controllerSIMOTION C SIMOTION P SIMOTION D MSS Advanced SIMATIC ET 200SP SIMATIC ET 200M SIMATIC ET 200pro SIMATIC
ET 200 eco / eco PN
Catalog ST 70 ST 70 ST 70 ST 70 ST 70 ST 70; ST 80 / ST PC ST 70; ST 80 / ST PC ST 70; ST 80 / ST PC PM 21 PM 21 PM 21 IC 10 Catalog IK PI IK PI IK PI IK PI
Brief description Modular logic modules for open-loop control tasks in the lowest performance range
New: remote text display New: LOGO! 0BA7 with Ethernet interface,
up to 8 basic devices can be networked
Modular, compact controllers for discrete and stand-alone automation solutions
New modular controllers for the medium to the upper performance range
SIMATIC S7-300 (F): for the lower to medium performance range;
CPU ET 200S and ET 200pro: distributed I/O system with local intelligence
Modular power controllers for the medium up to high performance range
Ready to switch-on embedded box PCs pre-installed with Windows XP embedded
standard, WinAC RTX (F) and optionally RT Advanced / RT Professional
Ready to switch-on embedded panel PCs, pre-installed with Windows embedded
standard, WinAC RTX (F) and optionally with WinCC flexible / RT Advance /
RT Professional, WinCC
Software controller – open, flexible for standard and industrial PCs
for Windows
Controller-based motion control system ● modular platform
PC-based motion control system ● open platform
Drive-based motion control system ● compact platform
Modular safety system, can be freely param- eterized using a graphic engineering system,
can be expanded in a modular fashion, safety-relevant peer-to-peer data transfer via
AS-Interface, diagnostics via PROFIBUS DP
Brief description Finely modular for control cabinet installation For control cabinet installation based on S7-300
For direct mounting in the field, also with motor starters and converters
Execution time for bit operation, min. < 0.1 ms/function block 0.08 µs 0.01 μs (CPU 1516) S7-300 (F): 0.004 µs; IM 151-7 / IM 151-8 / 154-8 CPU: 0.1 µs
0.08 µs 0.01 μs with energy-saving processors: IPC227D with Intel Atom E6x0
IPC427D with Core i7
0.01 μs with energy-saving processors: IPC227D with Intel Atom E6x0
Technology function Integrated in the CPU Integrated in the CPU Integrated in the CPU Loadable function blocks, integrated in the CPU function and application modules, technology CPU
(T-CPU / TF-CPU)
Loadable function blocks, function and application modules (isochronous)
Loadable function blocks Loadable function blocks Loadable function blocks Motion control using PLCopen as well as with integrated highly flexible, powerful system functions for servo, vector, stepping and hydraulic drives, pressure as well as temperature control
Connection C/C++ – – – – – Yes Yes Yes Yes Yes Yes –Integration of standard PC HW / SW – – – – – Yes Yes Yes – Yes – – Temperature range /
temperature range for SIPLUS extreme0 … +60 °C /–25 ... +70 °C 0 … +60 °C / –40 ... +70 °C 0 … +55 °C (partially to –25 °C) / – 0 … +55 °C / – 0 … +60 °C /–
Versions for extreme requirements (SIPLUS extreme)
Yes Yes Yes Yes Yes Yes Yes – – – – –
Geared motors Additional geared motors at www.siemens.com/geared-motors Power supplyNew
with parallel shaft gearboxSIMOTICS S servomotors with
helical gearboxSIMOTICS S servomotors with
planetary gearbox SITOP compact SITOP smart SITOP modular SITOP in a high degree of protection Supplementary modules and DC-UPS AS-Interface power supply IP20
Catalog MD 50.1; D 87.1 MD 50.1; D 87.1 MD 50.1; D 87.1 MD 50.1; D 87.1 D 87.1 MD 50.1 PM 21 PM 21 PM 21 PM 21 PM 21 Catalog KT 10.1 KT 10.1 KT 10.1 KT 10.1 KT 10.1 IC 10
Brief description Gearbox series D / Z / E conventional and basic solution
in a coaxial design
Gearbox series FD / FZ Space-saving coaxial design
with plug-on version
Gearbox series K / B space-saving design in an angular version
with high efficiency
Gearbox series C angled version, especially for the
low power range
Gearbox series S space-saving solution, especially
for low power ratings
SIMOGEAR geared motors with integrated SINAMICS G110M inverter
For standard servo applications involving basic positioning tasks
For standard servo applications with high requirements placed on the precision, dynamic performance and compactness For applications with the highest demands placed on the precision, dynamic performance and compactness
Brief description Narrow power supply for control enclo-sures, high efficiency over the complete
load range, low no-load losses
Powerful standard power supply, compact design and high overload capability,
comprehensive range of approvals
Technology power supplies for demanding solutions, compact metal housing, wide range input, high-efficiency,
high overload capability
Rugged power supply in degree of protection IP67 for distributed use outside a control cabinet, also with
the SIMATIC ET 200pro design
Selectivity module: selective protection in 24 V load feeders. 4 channels, settable 0.5 … 3 A, 3 … 10 A.
Troubleshooting using a signaling contact and LEDs, remote reset.
DC-UPS with lead gel batteries: 24 V buffer range up into the area of hours,
battery management for longer battery service life, operating state output via signaling contacts,
USB or Ethernet / PROFINET. UPS modules: 6 ... 40 A, battery modules 2.5 ...12 Ah
DC UPS with double layer capacitors: 24 V buffering up into the minutes range, completely
maintenance-free with a long service life even at temperatures up to 60 °C, operating state is output
via signaling contacts or USB; SITOP UPS500S in IP20 for control cabinet: 15 A, 2.5 … 20 kWs;
UPS500P in IP65: 6 A, 5 + 10 kWs
Powerful power supply for supplying AS-Interface networks, with integrated
data decoupling
Output torque / motor power
4 … 20,000 Nm 0.09 … 200 kW
7 … 34,000 Nm 0.09 … 200 kW
6 … 20,000 Nm 0.09 … 200 kW
19 … 1590 Nm 0.09 … 9.2 kW
10 … 80 Nm 0.12 … 1.1 kW
0.25 … 4 kW 8.5 … 399 Nm 0.28 … 4.45 kW
3.63 … 1737 Nm 0.3 … 8 kW
4.07 … 587 Nm 0.3 … 7.93 kW
3.78 … 1626 Nm 0.3 … 7.83 kW
2 … 3400 Nm 0.3 ... 57 kW
Rated input voltage range AC 100–230 V AC 85 … 264 / DC 110 … 300 V
AC 120 / 230 V, 3 AC 400–500 V AC 85 … 132 / 170 … 264 V, 3 AC 340 … 550 V
AC 120–230 V / 230–500 V, 3 AC 400–500 V AC 85 … 264/176 … 550 V, 3 AC 320 … 575 V
AC 120 / 230 V, 3 AC 400–500 V AC 85 … 132 / 170… 264 V, 3 AC 340 … 550 V
AC 120 / 230 V, 120 / 230–500 V, 24 V DC
Output speed / ratio
0.05 … 2100 rpm 1.36 … 24,996
0.05 … 773 rpm 3.8 … 29,000
0.05 … 790 rpm 3.57 … 27,817
0.05 … 299 rpm 9.67 … 6722
9.0 … 560 rpm 15 … 100
0.05 … 3600 rpm 3.40 … 363
40 … 326 rpm 9.2 … 70
43 … 782 rpm 3.8 … 70
85 … 696 rpm 4.3 … 35
39 … 750 rpm 4 … 70
120 … 1500 rpm 5, 10
Output voltage (setting range) 24 V DC (24 ... 28.8 V) 24 V DC (22.8 … 28 V) 24 V DC (24 … 28.8 V) 24 V DC 30 V DC
Shaft version Solid shaft / without key Shafts metric and in inches
Solid shaft with/without key, hollow shaft with key, hollow shaft with shrunk-on disk, splined shaft, SIMOLOC mounting system, shafts in metric and in inches
Solid shaft with key, hollow shaft with key Depending on the geared motor used Shaft with key, hollow shaft with key or with clamping element / shrunk-on disk
Solid shaft with key Solid shaft with key, hollow shaft with key or with clamping element /shrunk-on disk Solid shaft with / without key Rated output current 0.6 A … 4 A 2.5 … 40 A 5 ... 40 A 5 A, 8 A 2.6 / 3 / 5 / 8 AEfficiency at rated values, approx. 82 … 86 % 85 ... 91 % 87 ... 93 % 88 ... 93 % approx. 87 %
Housing version Foot-mounted version Flange-mounted version
Foot / flange-mounted version
Plug-on version, foot-mounted version, flange-mounted version, housing flange version Foot-mounting version, flange-mounting version, torque arm
Depending on the geared motor used Flange-, foot-mounted version, circle of threaded holes & flange, foot & circle of threaded holes, torque arm Flange, circle of threaded holes Overload behavior No Extra Power: 1.5 x Irated for 5 s/min 120 % continuously up to 45 °C
Extra Power: 1.5 x Irated for 5 s/min Power Boost: 3 x Irated for 25 ms
No –
Electronic short-circuit protection Yes, restart Yes, constant current (AC devices) or restart (3 AC devices)
Yes, constant current (1.15 x Irated) or restart can be selected
Yes, restart Yes, constant current (1.15 x Irated)
Voltage / frequency Efficiency classes IE2 and IE3. All generally available voltages and frequencies, special motor windings on request 3 AC 380–500 V Converter operation with SINAMICS S110 and SINAMICS S120 Temperature range –20 … +70 °C 0 … +70 °C –25 … +60 °C –25 … +60 °C –10 … +70 °C
Encoders Resolvers, incremental encoders, absolute encoders Incremental encoders, absolute encoders – Encoder systems integrated in the motor: resolver, incremental encoder (1 Vpp sin/cos), absolute value encoder (EnDat)
Dimensions (W x H x D) in mm 22.5 … 52.5 x 80 x 100 32.5 … 70 x 125 x 125 (AC), 90 … 150 x 145 x 150 (3 AC)
70 … 240 x 125 x 125, 150 x 125 x 150 (24 V / 40 A)
120 x 181 x 60.5 310 x 135.5 x 90 + plug connector
50 / 70 / 120 x 125 x 125
Siemens – product overview for drive and automation solutions in conveyor technology
www.siemens.com/conveyor-technology
Operating and monitoring Sensors Identification CommunicationNew New
SIRIUS commanding and signaling devices
SIMATIC HMI Basic Panels
SIMATIC HMI Comfort Panels
SIMATIC HMI Mobile Panels
HMI devices with all-around protection
SIRIUS position switches
SIRIUS safety switches
AS-Interface I/O modules
SIMODRIVE sensor measuring system
SIPLUS CMS condition monitoring system SIMATIC RF RFID systems Code reading systems Industrial Ethernet switches,
cables and connectors Industrial Wireless LAN CM1243-2 AS-i Master ET 200SP SIMATIC AS-i F-Link
Catalog IC 10 ST 80 / ST PC ST 80 / ST PC ST 80 / ST PC ST 80 / ST PC Catalog IC 10 IC 10 LV 1; IC 10; IK PI Catalog PM 21 IC 10 ID 10 ID 10 Catalog IK PI IK PI IC 10 IC 10, IK PI IC 10 , IK PI
AS-Interface master for SIMATIC ET 200SP specification 3.0
can be integrated in safety
Safety link PROFIBUS / PROFINET
on AS-Interface
Color / b/w Various; illuminated (incand. lamp/LED) b/w, shades of gray, color Color Color Color Physical principle Optical Vibration acceleration Radio frequency Optical Communication Industrial Ethernet Wireless Ethernet with IWLAN AS-Interface AS-Interface AS-Interface, PROFIBUS, PROFINET
Input options Mechanical (momentary contact type)
Touch / keys / touch and keys combined Touch / keys Touch and keys combined Touch Range / measuring range Variable (incremental / absolute) Sensor: 0 … 300 m / ±5 g 0 … 300 m –Communication Digital, RS 422, SSI,
PROFIBUS DP; analog 1 Vpp
Two isolated signaling contacts Industrial Ethernet / PROFINET, PROFIBUS, serial interface
Industrial Ethernet/PROFINET, PROFIBUS, serial interfaceDisplay size – 1st: 3”–15”; 2nd: 4“–12“ (wide) 4”– 22” (wide) 6“ / 8“ / 10“ 15” / 19” Interfaces Electrical (RJ45 or M12) and
optical (glass, PCF or POF FoC)Industrial Ethernet hybrid socket;
Interfaces AS-Interface PPI / MPI / PROFIBUS / PROFINET USB / PPI / MPI / PROFIBUS / PROFINET USB / PPI / MPI / PROFIBUS / PROFINET Depending on the version Physical principle Mechanical Mechanical / magnetic Digital / analog Special functions Absolute encoder can be parameterized via PROFIBUS
Local parameterization and LC display Read / write units with IO-Link; compl. in-tegrated into SIMATIC; heat-resistant; file handling; memory capacity up to 64 KB
Completely integrated in SIMATIC; very high cycle rates possibleCommunication AS-Interface AS-Interface AS-InterfaceConfiguring module Online Configurator in the Industry Mall,
Offline Configurator on DVD (CA01)2nd gen: from WinCC Basic V13 1st gen: from WinCC Basic V11
From WinCC Comfort V11 From WinCC Comfort V11 From WinCC Comfort V11 Applications Configuration of electrical and / or optical Industrial Ethernet networks in line, star
and redundant ring structures
Consideration of reliable and secure wireless communication with IWLAN
under harsh environmental conditions
Configuration of AS-Interface networks with connection to S7-1200
Configuration of AS-Interface networks with connection to ET 200SP
Safety-related coupling of AS-Interface networks with
PROFIBUS / PROFINETApplication For mechanically sensing motion
sequences. For mechanically monitoring protective devices
To mechanically monitor protective devices, protective doors
or protective flaps. For precise position sensing
Input/output modules for connecting sensors and actuators in AS-Interface
Remote maintenance / remote access – – Possible Possible Possible Applications Distance, angle and velocity measurement
Long-term monitoring of motors, gearboxes and fans
Product identification and tracking, reading / writing data
Identification, reading 1D/2D codes, OCR detection, object identificationSafety Standard wiring / ASIsafe – – STOP (Cat. 3) / EMERGENCY STOP (SIL3) EMERGENCY STOP, EMERGENCY OFF can
be retrofitted using expansion units Safety Standard wiring / ASIsafe ASIsafe Safety – – – –
Motor starters and invertersNew New New
SIRIUS modular system (switching, protecting, starting,
monitoring)SIRIUS 3RM1 motor starters SIRIUS MCU motor starters SIRIUS M200D motor starters SIMATIC ET 200S motor starters SIMATIC ET 200pro motor starters SIMATIC ET 200pro converters SINAMICS V20 SINAMICS G110D SINAMICS G120D SINAMICS G110M SINAMICS G120C
Catalog IC 10; IK PI IC 10 IC 10; IK PI IC 10; IK PI IC 10; IK PI IC 10; IK PI IK PI D 31 D 31 D 31 D 31 D 31 D 31 PM 21
Brief description Modular range of industrial control components up to 250 kW/400 V
for space-saving designs and high flexibility
Modular motor starters, used in control cabinets Ready-to-connect motor starters for distributed use in the field close to motors
Motor starters loaded with functions for distributed automation solutions without control cabinets
Multi-functional motor starters for distributed drive solutions in a low degree of protection
Powerful motor starters as well as distributed inverters for the ET 200pro system for spatially concentrated drive solutions without control cabinets
Versatile inverters for basic applications Distributed inverters for basic applications Distributed, safe converters capable of energy recovery with positioning capability
Distributed inverters integrated in the motor for SIMOGEAR geared motors and
SIMOTICS GP motors
G120C: compact single drive with a low power rating and appropriate functionality
G120: modular single drive for small up to average power ratings
Specialists for basic positioning applications Flexible, modular drive systems for demanding applications involving single/several axes
Degree of protection IP20 IP20 IP54 IP65 IP20 IP65 IP20 IP65 IP65 Up to IP66 IP20 IP20 IP20
Line voltage Up to 3 AC 690 V (circuit breakers, load feeders, compact feeders, soft starters)
Up to 3 AC 500 V Up to 3 AC 690 V Up to 3 AC 500 V Up to 3 AC 500 V Up to 3 AC 500 V 3 AC 380 … 480 V 1 AC 200 … 240 V ±10 %, 3 AC 380 … 480 V +10 % / –15 %
3 AC 380 … 500 V ±10 % 3 AC 380 … 500 V ±10 % 3 AC 380–500 V –10 / +6% 3 AC 380 ...480 V +10 % / –20 % (G120C) 3 AC 380 ...480 V ±10 % (G120)
1 AC 200 … 240 V ±10 %, 3 AC 380 … 480 V ±10 %
1 AC 200 … 240 V ±10 % (blocksize) 3 AC 380 … 480 V ±10 %
Power 100 A / 45 kW circuit breakers; 500 A / 250 kW contactors; 41 A / 22 kW pre-wired load feeders;
32 A / 15 kW compact feeders; 1214 A / 710 kW soft starters
Direct and reversing starters, star-delta, soft starters Direct and reversing starters Direct and reversing starters Direct, reversing and soft starters Direct, reversing and soft starters Electromechanical direct / reversing starters, electronic direct / reversing starters
U/f control, FCC (easy vector), vector control without encoder
U/f control U/f control, FCC (easy vector)
U/f control, vector control with/without encoder U/f control, FCC (easy vector), vector control without encoder
U/f control; vector control (G120C without encoder, G120 with / without encoder)
Servo control U/f control, vector control with/without encoder, servo control with/without encoder
Motors that can be connected Induction motors Induction motors Induction motors Induction motors Induction motors Induction motors Induction motors Induction motors Induction motors Induction motors Induction motors Induction motors, synchronous motors Induction motors, synchronous motors, torque motors, linear motors
Safety (integrated) Safety-relevant designs possible Safety-relevant designs possible – – STO via PROFIsafe or local – STO 2) STO, SS1, SLS, SDI, SSM ¹⁾ via PROFIsafe and F-DI
STO via PROFIsafe and F-DI STO (G120C) / STO, SS1, SLS, SDI, SSM (G120) ¹⁾ via PROFIsafe and F-DI
STO, SS1, SS2, SOS, SLS, SSM, SBC, SDI, SLP (for S120); via PROFIsafe or terminal
1) SS1, SLS, SDI and SSM, without encoder 2) Via external interface