Presentation PAS223.pdf

8/17/2019 Presentation PAS223.pdf

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PASPAS 223223

requirements for food safety in the

manufacture and provision of food

packaging.

October 2011

Nancy Schouppe


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AgendaAgenda

1. Implementation of GFSI recognized scheme2. Benefits PAS 223

3. Background to PAS 2234. Scope of PAS 2235. Notables of PAS 2236. PAS 223 Steering team member companies

.9. Table of contents10. Executive summary with main differences11. GAP analysis PAS 220 vs PAS 22312. Q&A

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ImplementationImplementation ofof

GFSI Recognized SchemesGFSI Recognized Schemes

We ( Coca-Cola) asked our suppliers to implement the best availablefood safety and quality management systems that are verified throughrigorous supplier quality audits and local technical supplierauthorizations.

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All our primary packaging and ingredient suppliers must achieveexternal facility audit certification to one of the Global Food SafetyInitiative (GFSI) recognized schemes (www.mygfsi.com)


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BenefitsBenefits PAS 223PAS 223

1/Provides a common international methodology for developing aprerequisite programme for food/drink packaging safety

2/ Ensures confidence in food/drink packaging safety systems,bringing consistency across global packaging industry practices

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undertaken if desired

4/ Assists organisations with the wider implementation of an ISO22000 management system.

5/Broad international consensus and buy-in among packagingmanufacturers.


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Background to PASBackground to PAS 223223

Needs• Need to close interpretation gap in ISO 22000 for PRPs

• Risk-based approach (HACCP and ISO 22000)• Aligned with ISO 22000• Fit with other PRP food safety initiatives• Accepted by GFSI

PAS Route• Proven success (PAS 220)• Speed and international reach

• Established route to ISO

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Scope of PAS 223Scope of PAS 223……

• The PAS specifies requirements for establishing, implementingand maintaining prerequisite programmes (PRPs) and design

requirements to assist in controlling food safety hazards in themanufacture of food packaging• The PAS is applicable to all organizations, regardless of sizeor complexities, that manufacture food packaging •

Each organization is required to do a documented foodsafety hazard and risk assessment that includes eachrequirement• Where exclusions are made or alternative measures areimplemented, these need to be justified by the food safety

hazard and risk assessment• The PAS is not a management system and is intended to beused in conjunction with BS EN ISO 22000, not in isolation• For the purpose of this PAS, the term food includes beverages

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Notables of PAS 223…Notables of PAS 223…

• Can only be used in conjunction with ISO 22000

• Not a management system

• Strong focus on design and the relationship between

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oo r n manu acturers an pac ag ng manu acturers

• Global in its development and application


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PAS 223PAS 223 Steering teamSteering teammembers companiesmembers companies

ManufacturersManufacturers TradeTrade

• Sponsored by the G5:• Coca-Cola• Unilever• Kraft foods

• Danone• Nestle

• Owens-Illinois• Rexam• ALPLA• AMCOR• Tetra PaK

• Institute of PackagingProfessionals (IOPP)

• Food Safety Alliancefor Packaging ( FSAP)

• FSSC22000• ProCert

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3 Key Focus3 Key Focus AreasAreas for Packagingfor Packaging

PAS 223 DevelopmentPAS 223 Development

• October 2010 : project initiated

• 8 December 2010: Kick-off meeting

• January 2011: First Draft produced• 14 February 2011: First Steering meeting

• 3 March 2011: First Draft shared for public comment• 14/15 April 2011: Second Steering Mtg & Ext Comment Review

• May: further Steering Group discussion and consultation

• June 30 2011: PAS 223 Published

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FSSC 22000 Extension of Scope -Packaging

• As of Oct 2011 – is already published

• Is send to GFSI for benchmarking

GFSI Technical Work Group -Packaging

• Parallel path development of scheme accreditationwork for Packaging

• Kick off meeting at GFSI London Feb 2011


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Packaging Supplier SchemePackaging Supplier Scheme – – Future DeploymentFuture Deployment

ISO22000

PAS223

22000

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Table of contents…Table of contents…

– Establishments

• General requirements

• Environment

• Locations of establishments

– Layout and workspace

Utilities

General requirements

Water supply

Air quality and ventilationCompressed air and othergases

Lighting

• General requirements• Internal design, layout and traffic

patterns

• Internal structures and fittings

• Equipment

• Temporary/mobile structures

• Storage

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Waste


Containers for waste

Waste management and

removalDrains and drainage


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– Equipment suitability andmaintenance

• General requirements• Hygienic design

• Food packaging contact surfaces

• Testing and monitoring

Contamination and migration


Microbiological contamination

Physical contamination

Chemical contamination

Chemical migration

• Preventive and correctivemaintenance

– Purchased materials and services


• Selection and management ofsuppliers

• Incoming raw materials

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Cleaning


Cleaning agents and tools

Cleaning programmesMonitoring cleaning programmeeffectiveness


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– Pest control


• Pest control programmes• Preventing access

• Harbourage and infestations

• Monitoring and detection

Personnel hygiene and facilities(continued )

Illness and injuries

Personal cleanlinessPersonal behaviour

Rework• ra ca on

– Personnel hygiene and facilities


• Personnel hygiene facilities andtoilets

• Staff canteens and designatedeating areas

• Workwear and protective clothing

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General requirementsStorage, identification andtraceability

Rework usage

Withdrawal procedures


Withdrawal requirements


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– Storage and transport


• Warehousing requirements

• Vehicles, conveyances andcontainers

Food packaging design anddevelopment


Communication and changecontrol

Design

Specifications

– Food packaging information andconsumer awareness

– Food defence, biovigilance and

bioterrorism• General requirements

• Access controls

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Process validation


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ExecutiveExecutive summarysummary withwith mainmaindifferencesdifferences

ExecutiveExecutive SummarySummary V4.pdfV4.pdf

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GapGap analysisanalysis

PAS 220 vs PAS 223PAS 220 vs PAS 223

Gap Analyses PAS 220 vs PAS 223Gap Analyses PAS 220 vs PAS 223..

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Q&A?Q&A?

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Presentation PAS223.pdf

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