Presentation disel engines

CENTRIFUGAL OIL CLEANER FOR DIESEL ENGINES

Oilmax

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INSTALLATION ON CUMMINS KTA 19G 4 ENGINE, 500 KVA DG SET

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INSTALLATION ON VOLVO PENTA TAD 1641 GE (500 KVA GENSET)

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INSTALLATION ON CAT 3406 ENGINE 320 KVA DG SET

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THE IMPORTANCE OF CLEAN OIL

Oil is the life line of engine.

Lubrication is vital for the peak performance and life of an engine.

Effective filtration extends the oil drain intervals and increases engine life.

Carbon soot deposits on engine components affecting performance

Centrifuge effectively removes carbon soot from engine oil

Improving engine’s performance

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FULL FLOW AND BY-PASS FILTERS

full-flow filters have very coarse filter element (20-30 micron), to allow sufficient oil flow to engine components (as 100% of the oil flowing to engine components passes through them.)

Fine particles including carbon soot starts building up in the oil as it cannot be filtered by full flow filter.

Bypass filters process small quantity of oil (less than 10%) continuously to very fine level of 1 micron and below.

CENTRIFUGE – WHY?CENTRIFUGE – WHY?

Full flow filters cannot separate fine particles including carbon soot from oil.

Centrifuge is perfectly capable of doing this job.

Centrifugal force is capable of removing a wide range of particles extending into sub-micron range.

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SCHEMATIC DIAGRAM FULL FLOW AND BY-PASS FILTERS

Crank shaft bearingsCam shaft bearingsValve trainPiston cooling

Turbo charger

Full Flow Filter Oil Cooler

Centrifugal Oil Cleaner

Oil Pump

Pump Bypass

Return Oil

Oil Pan

Engine Components

Return Oil

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ADVANTAGES OF INSTALLING CENTRIFUGAL LUBE OIL CLEANER

Improved lube oil cleanliness Extended oil life Extended service intervals Reduced component wear Increased engine life Reduced down-time Lower maintenance costs Reduced cost of ownership Completely reusable No recurring cost Protects environment

WORKING PRINCIPLE

Centrifuge works on reaction turbine principle.

Reaction torque created by Oil spraying thru two nozzles (placed tangentially and in opposite direction). spins rotor at speed upto 8000 RPM

This develops centrifugal forces 2000 times greater than gravity, separating smallest particles from oil( depositing it on the inner wall of the rotor).

Clean oil returns to the sump by gravity.

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RUBBER RING

UPPER BUSHCIRCLIP

ROTOR NUT

SHAFT

ROTOR

DEFLECTOR

ROTOR COVER

COVER

RUBBER RING (ROTOR)LOWER BUSH

RUBBER RING (COVER)

VALVE PLUG

SPRING

VALVE PLUNGER

OIL DRAIN

HOUSING

OIL ENTRY

NOZZLE

DIRT COLLECTED

COVER NUT

THRUST WASHER

PAPER INSERT

CONSTRUCTION

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SELECTION CHART(ENGINE MOUNTED CENTRIFUGE)

Centrifuge Model

NominalFlow Rate

Dirt Holding Capacity

Suitable for Engine Oil Sump Capacity

SCC 020 200 LPH 200 cc 20 Ltr.

SCC 025 250 LPH 250 cc 30 Ltr.

SCC 050 500 LPH 500 cc 60 Ltr.

SCC 060 600 LPH 600 cc 80 Ltr.

SCC 100 700 LPH 1000 cc 120 Ltr.

SCC 200 1200 LPH 2000 cc 700 Ltr.

SCC 600 4000 LPH 6000 cc. 3000 Ltr.

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SELECTION CHART(STANDALONE SYSTEM)

Oil Cleaning System Model

Centrifuge

Model

NominalFlow Rate

Dirt Holding Capacity

Suitable for Engine Oil Sump

Capacity

AWS 750 SCC 100 700 LPH 1000 cc 200 Ltr.

AWS 1500 SCC 200 1500 LPH 2000 cc 1000 Ltr.

AWS 4000 SCC 600 4000 LPH 6000 cc. 4000 Ltr.

AWS 1000P

SCC O75 1000 LPH 1000 cc. For Hydraulic Oil

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