Presentation

PresentationPresentation

onon

Manufacturing Capability & FacilityManufacturing Capability & Facility

forfor

Undercarriage Rollers & LinksUndercarriage Rollers & Links

2800 Ton Forging Press Line @ Varroc, Aurangabad

2800T Forging Press Line with 1500 KW Induction Heater

* 2500 T Forging Press expected in December ‘13

Hot Forging of Rollers

@ Varroc – IMES, Italy

Hot Forging of Links

@ Varroc – IMES, Italy

Heat Treatment Furnace SCADA Software display on Plasma TV

Heat Treatment Facilities, @ Varroc, Aurangabad

Shot Blasting Facility

Roller Machining Facility

@ Varroc – IMES, Italy

Roller Machining Facility

@ Varroc – IMES, Italy

•Vertical Milling Machine – HAAS / FADAL / DMG / JYOTI

•Horizontal Milling Machine. – HMT

•Wire cut Machine – ELECTRONICA

•EDM Machine – ELECTRONICA

•Surface plate – METROLOGY

•Hack saw machine – INDOTECH / ITL

•Drilling machine – HMT

•Conventional lathe and milling machine – HMT

•Die finish unit – UTCON

Tool Room Facility

Fadal High Speed Vertical Milling m/c

Joemars Spark Erosion Joemars Wire Cut

ACE CNC Hard Turning m/c

Tool Room Facility

Profile Projector with

Data Processor

Gear Tester (Hofler Make)

Key Quality Assurance: Standard Room

Gear Tester Machine (TTI Make)

Co-ordinate Measuring Machine (CMM)

Form Tracer / Contracer (Mitutoyo Make)

Key Quality Assurance: Standard Room

Roundness Tester 2D Height Master

Hardness Tester

Shimadzu (Japan) Make Optical Spectrometer

Metallurgical Microscope with Image Analyser – Zeiss Make

The Design & Engineering facility comprises of:

CAD/CAM/CAE infrastructure for 3D modeling, NC tool path generation and FEA analysis to accelerate response time in developing new parts.

Metal flow simulation software "FORGE 3“ from M/s. Transvalor, France used for virtual manufacturing, Process validation, die stress analysis, to estimate forging load, grain flow, tool life, Material life and design optimization to develop new parts right the first time.

High-end CAM software, like “Delcam“ and "UG-NX" for generating NC tool paths for high-speed die cutting, to reduce turnaround time in die manufacturing.

Software include • FORGE 3 Ver. 2011 on 9 CPU Cluster

• Finite Element Analysis (Ansys 11.0)

• Hyper mesh 21HWU

• 3D Modeling (Unigraphics NX-5)

• 3D Modeling (Pro Engineer)

• 3D Modeling (Catia V5 R18)

• Machining Program (Power shape 7.2)

• Machining Program (Power Mill 8.0)

• Drafting (AutoCAD)

Engineering Infrastructure

3D Modelling

Forging Simulation & Analysis

Advantage Varroc – Undercarriage Products @ Varroc – IMES, Italy

Link & Rollers Segment

Hub Link Segment

Client List – Varroc – IMES, Italy

CAT – MECTRAC, Bologna, Italy

CAT – Grenoble, France

SMITH – Italy

HUGHES – UK

THANK YOUTHANK YOU