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Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled monolayer Bauer, Growth of thin films, J.Phys: Condens. Matter 11(1999)9365
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Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Dec 30, 2015

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Page 1: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Preparation of films and their growth

(a) Vacuum evaporation(b) Magnetron sputtering(c) Laser abrasion(d) Molecular beam epitaxy(e) Self-assembled monolayer

E.Bauer, Growth of thin films, J.Phys: Condens. Matter 11(1999)9365

Page 2: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Schematic drawing of the evaporation chamber.

Page 3: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Thermal evaporation and the uniformity of deposits

• The simplest technology, raising the temperature of the source materials;• An open boat, suspended on a wire;• The boat or wire is a high temperature material, such as W or Mo and must not react with the evaporant;• The substrate hold should be rotated in order to get uniform deposits;• The deposition rate is determined by the source area temperature and the distance between the source and substrate as well as the evaporant itself;• Electron beam deposition for high temperature materials or materials which interact with the crucible.

Page 4: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Binary alloy evaporation

dZA / dZB = (MB/MA )1/2 exp[-(ΔHA- ΔHB)/RT] (CA/CB) = K (CA/CB).

MA, MB are the mass of A and B element; ΔHA and ΔHB the evaporation heat, CA : CB is the atomic ratio.

Page 5: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

The variation of the ratio of evaporated A and B element in binary alloy with time

(K)

(the ratio of A:B)

Page 6: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 7: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 8: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Sputtering and ion beam assisted deposition

Sputtering (Ion beam assisted deposition (IBAD), Ion beam sputter deposition (IBSD)) provides the better quality deposits: • at low substrate temperature, thus avoiding large scale interdiffusion,• adhere well to the substrate,• to realize a reactive sputtering.

Page 9: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Schematic picture of magnetron sputtering

Page 10: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

The sputtering rate for the different element(using 500 eV Ar+).

Page 11: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Schematic picture of Laser ablation

Pulsed laserwidth 10-20 ms,Density 1-5 J/cm2

Page 12: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 13: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

• A continuum NY81-C Nd:YIG laser• The wavelength, pulse frequency and pulse width are 355 nm, 10Hz and 10ns, respectively• The focused laser beam with the energy density of 3-4 J/cm2

• Ceramic target• The distance between the target and substrate is 55 mm• 3x10-5mTorr before introducing pure O2

• O2 gass flow of 60 sccm at a pressure of 75 mTorr• After deposition, the amorphous film is post annealed for 2 minutes at 650oC in air

Page 14: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Bi2.0Dy1.0Fe3.5Ga1.0O12

Page 15: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 16: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Summary

(1)The chemical composition of the film is the same as that of target(2) The polycrystalline films on ceramic glass substrate have easy magnetization axis normal To the film surface, nanometer size grain and very smooth surface(3) The film shows high squareness of Faraday hysteresis loop(4) Magnetization of the film at temperature range from 240K to 340K is almost temperature independent.

Page 17: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

The special points of Pulse Laser Ablation

The advantages• The ablated sample with the same composition as the target composition;• High energy particles is beneficial for the film growth and realizing a chemical reaction on substrate;• Reaction deposition;• Multilayers growth and thickness control precisely. The disadvantages• Forming small particle, 0.1-10 µ m,• thickness deposited is not uniform

Page 18: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 19: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

(1) Growth under controlled and monitored conditions with in situ analysis of film structure and composition (RHEED, LHEED, XPS, AES).

(2) A key advantage of MBE is that it enables growth of the layered structure along specific crystalline direction;

(3) Lattice-matching between the seed film (prelayer) and substrate can be achieved by appropriate choice of materials and the growth axis of the magnetic structure selected.

Advantages of MBE

Page 20: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Magnetic hysteresis loops for oriented Co-Pt super-lattice recorded by MO effect.

Page 21: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Schematic representation of the three growth modes (a) Island (b) layer-plus-island (c) layer by layer.

The change of AES peak withThe deposition

ML

Substrate

deposite

Thin film growth

Page 22: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Two arrangements for four deposited atoms in the samephase epitaxy

7 AA bonds

8 AA bonds (stable state)

Page 23: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

In the case of the same phase epitaxy, the stable state is one-Layer-arrangement, namely, two demitional growth.

Page 24: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

For the different phase epitaxy

-4uAB – 12uAA

-8uAB-10uAA

If uAA > 2uAB the case of (a) is beneficial for the reduction ofenergy

(a)

(b)

Page 25: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

The condition for double layers arrangement (Island):(a) N=8, uAA>2uAB, (b) N=18, uAA>1.5uAB, (c) N=32,uAA>1.33uAB, (d) N=50, uAA>1.25uAB, (e) N=72, uAA>1.24 uAB.

Page 26: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Other factors should be considered

(a) The size of the epitaxy atoms If the size of A atom (epitaxy) is larger than that of B (substrate), a compressive strain appears in the epitaxy layers, conversely, tensile force appears;

(b) The strain increases with the increase of epitaxy thickness and finally dislocation could exist;

(c) Island appears if the size A atom is largely different from B atom (substrate).

Page 27: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Electron-based techniques for examining surface and thin film process

AES (Auger electron spectroscopy)LEED (Low energy electron diffraction)RHEED (Reflection high energy electron microscopy)TEM (Transmission electron microscopy)REM (Reflection electron microscopy)STM (Scanning tunneling microscopy)AFM (Atomic force microscopy)PEEM (Photoemission microscopy)SEM (Scanning electron microscopy)SNOM (Scanning near field optical microscopy)XPS (X-ray photoemission spectroscopy)UPS (Ultra-violet photoemission spectroscopy)

Page 28: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Auger Electron Spectoscopy (AES)

Si KLL Auger scheme (Chang Surface Sci., 25(1974)53).

Si KL1L2,3 transition

Page 29: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

High resolution AES spectrum of Ge LMM for 5KV incident energy.The strongest peaks, within the L2M4,5M4,5 series at 1145 and L3M4,5M4,5.

Page 30: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

The integrating spectroscopy, N(E), of the surface AES, and N’(E)=dN(E)/dE.

The surface AESof Fe

Page 31: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Photoelectron Spectroscopies: XPS and UPS

After the electron at inner shell or valence electron absorb photon energy, they leave atom and become photo-electron, Ek = hv – Eb, where, hv photon energy,

UPS uses ultra-violet radiation as the probe and collectselectrons directly from the valence band, XPS excites a corehole with X-rays and collect binding energy of the electrons at the inner cells.

Page 32: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

The electron energy spectrum on Ni obtained by bombardment of 1.25Kev photon.

XPS

Page 33: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Scanning Tunneling Microscopy(STM)

• The tunneling current is measured by W needle• The distance between the tip and sample surface is below 1 nm; resolution along vertical is 0.01nm and in transverse is 0.1nm• The tip is applied a few voltage and the tunneling current is 0.1 to 1.0 nA• The current is related not only to the height of atom on the surface, but also to the atomic density (density state)

Page 34: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 35: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 36: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Atomic Force Microscopy (AFM)

STM is only applied to observesurface for conductor or semi-conductor, while AFM is an appropriate tool for all samples.

The reflect light place is 3-10nm after the height of tip changes0.01nm.

Three operation models of AFM:(1) contact (2) non-contact (3)tapping model.

Page 37: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 38: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Transmission electron microscopy (TEM)

(1)With TEM one can obtain diffraction patterns and images of the sample, revealing microstractural defects such as dislocation, grain-, twin- and antiphase boundaries

(2) In order for the electrons to pass through the specimen, it has to be electron transparent (hundreds of nm)

(3) High resolution than a light microscope

Page 39: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 40: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.
Page 41: Preparation of films and their growth (a) Vacuum evaporation (b) Magnetron sputtering (c) Laser abrasion (d) Molecular beam epitaxy (e) Self-assembled.

Atoimic resolution TEM image of a Co doped TiO2

film. No segregation of impurity phases was obser-ved in the film.