PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_14_Dec_… · Pre-feasibility Report M/s. Shree Cement Ltd. 3 2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND

Installation of six furnaces by Shree Cement Limited located at SP3 II/A1; RIICO Industrial Area, Khushkhera, Tehsil-Tijara, Distt.-Alwar (Raj.)Pre-feasibility Report

M/s. Shree Cement Ltd. 1

PRE-FEASIBILITY REPORT

1.0 EXECUTIVE SUMMARYShree Cement is proposing to Install six furnaces within the existing cement milland roller press circuit to improve the efficiency of Pollution Control measures ofClinker Grinding unit located at SP3 II/A1; RIICO Industrial Area, Khushkhera,Tehsil-Tijara, Distt.-Alwar (Raj.).TABLE – 1 Salient Features of the Project

S. No. Particulars Details

A. Nature & Size of the Project Installation of six furnaces by Shree CementLimited located at SP3 II/A1; RIICO IndustrialArea, Khushkhera, Tehsil-Tijara, Distt.-Alwar(Raj.)B Category of the Project As per EIA Notification dated 14th Sept., 2006 &amended from time to time, this project fallsunder Category AC Location details:1. Location Plot No. SP3-II/A1 RIICO Industrial Area,Khushkhera-Bhiwadi, Tehsil-TijaraA. District AlwarB. State Rajasthan2. Co-ordinates of four corners of proposed project siteA Latitude 28007’26” NLongitude 76046’34” EB Latitude 28007’17” NLongitude 76046’35” EC Latitude 28007’22” NLongitude 76046’50” ED Latitude 28007’14” NLongitude 76046’47” EB. Proposed Project Area:



S. No. Particulars Details4. Total Proposed Area Total existing grinding unit area is. 10.45 ha5. Government Land N.A6. Private Land N.A.C. Production Capacity: Existing 4.5 Million TPA CementD. Environmental settings:7. Nearest Railway Station(By road-Appx.) Rewari Junction in Haryana, approx. 28 km byroad8. Nearest Village Khushkhera9. Nearest Town/City(By road-Appx.) Tapukara about 07 Kms & BHIWADI about 15kms.10. National Highway NH 08 (Delhi-Jaipur Highway) in North directionapprox. 10 km distance.11. Nearest Airport(By road-Appx.) Delhi airport about 64 Km distance by road12. Nearest River/Canal(By road-Appx.) Sabi river (seasonal river) approx 10 kms inSouth-West direction.13 Nearest Hill Ranges Aravali range approx 18 kms in East direction14 Source of Water in the area Groundwater15 Soil Type Sandy-Alluvial soil16 Ground Water Level 12-18 mtrs (Pre-monsoon)10-15 mtrs (Post-monsoon)17 A. Temperature Min: - 0oC, Max : 49oC18 B. Relative Humidity Min: 10 %.,Max: 98 %,19 C. Mean Annual Rainfall 715 mmWater Requirement NILManpower Requirement NILPower Requirement forfurnaces 66 kwE. Cost details:20 Capital Cost of the proposed sixnumbers of furnaces Rs. 30 lacs



2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION

(i) Identification of project and project proponentShree Cement Limited (SCL), having presence in the Cement and Power sectors, isan energy efficient and environment friendly organization. Incorporated in 1979,the company today is the largest cement player of North India and ranked amongthe top six cement groups in the country. The principal promoters of the companyare the Bangur Group, which is a respected business house of India.Cement manufacturing facilitiesThe Company has its manufacturing operations at Beawar and Ras in Ajmer andPali district in Rajasthan. It has split grinding units at multiple locations viz.Khushkhera, Suratgarh, Jobner in Rajasthan, Roorkeein Uttrakhand, Aurangabad inBihar, Baloda Bazar in Chhattisgarh and Panipatin Haryana taking the total cementcapacity of the Company to 23.6 MTPA.Power generation facilitiesTotal Thermal Power Plants Capacity of the Company is 612 MW (including 96 MWGreen Power Capacity which is the largest capacity of Green Power in the entireworld cement industry except China). The power generated from these plants isprimarily utilized for consumption in its own cement plants as well as to sell to theoutside parties.ProductsThe Company's pursues multi-brand portfolio strategy which consists of threebrands viz Shree Jung Rodhak, Bangur Cement and Rockstrong Cement.The company currently has the highest market share in Rajasthan, Delhi andHaryana and also has considerable market presence in Uttrakhand, Western UttarPradesh and Punjab region.Financial strengthThe Company has consistently posted all-round growth in its operations. Itsoperating margin is one of the highest in the World Cement industry. Theperformance highlight of the Company for the year 2012-13, 2013-14 and 2014-15is as under:



Particulars Year ending

30th June

Year ending

30th June(15 months)

Year ending

31st March

FY 15 FY 14 FY 13Cement Production (In Lac MT) 123 142 94Cement and Clinker Sale ( LacMT) 125 149 103Net Sales (Rs. Cr.) 5590 5799 3454Operating Profit (EBIDTA) – Rs.cr. 1749 1809 1010Net Profit (Rs. Cr.) 1004 618 210Basic & Diluted EPS (In Rs.) 288 178 60Cash EPS (In Rs.) 406 429 237

Capacity enhancement made by the Company over last few years has enabled theCompany to post consistent strong volume and revenue growth. Efficiency inCompany’s Operation and rationalization of power and fuel cost resulted in growthin Operating and Net Profit of the Company.Corporate SustainabilitySCL always strives to sustain its reputation as a respected corporate citizen. Itacknowledges that its operations have multiple impacts on the environment andcommunities in which it operates. It has embedded the sustainability principles inall its activities and pursues this as an integral part of its business operations. Shreehas been on a continuous drive for ‘greening’ of its processes so that its operationsput the minimum burden on the earth's finite resources. The installation ofcompany’s waste heat recovery plants (Green Power Plants) are steps in thisdirection.Service towards the communitySCL has displayed good corporate citizenship by providing assistance and funds fornatural calamities, education programs and institutions, AIDS awareness,preventive medicine, eye camps, drinking water projects, among others. Thecompany engages in a continuous dialogue with community leaders.



Recognitions

Issuance of the world’s first process plant certification BS-EN 16001 by BSI. Whitehopleman UK - International Cement Consultants assigned the best ratingto Shree since 2000 in a benchmarking survey of 250 plants worldwide First Indian cement company to join Cement Sustainability Initiative of WorldBusiness Council for Sustainable Development, Switzerland First Indian Cement Company to issue a Corporate Sustainability Report Member of Cement Sector Task Force of Asia Pacific Partnership (APP7),formed by seven Governments, India, USA, China, Japan, Korea, Canada andAustralia on Clean development and Climate Government of India recognized in-house R&D centre.Awards

Company's thrust on cost control, cost management techniques and effectiveCost Management Systems & Practices were recognized and awarded at ICWAINational Award for Excellence in Cost Management-2010 where it bagged firstprize in corporate sector under Private Manufacturing Units (Large) category.No other Company was selected under the said category for this award. Company also bagged the National Award for Excellence in Water Management2011 instituted by CII in recognition of various initiatives undertaken towardswater conservation such as installation of Air Cooled Condensers in powerplants, Waste Heat Recovery Projects, construction of water harvestingstructures for nearby communities etc. Company also won the Best Environmental Excellence Award in PlantOperation for 2009-10 and Second Best Quality Excellence award 2009-10 &2010-11 by National Council for Cement and Building Materials (NCCBM), NewDelhi. Company was granted “NirmataRajyaMitra Award” by Department of Taxes,Govt of Rajasthan for maximum tax payment for the year 2010-11 in“manufacturer” category. The Award was presented by Shri Ashok Gehlot,Hon'ble Chief Minister of Rajasthan. Company has bagged Greentech HR Gold Award 2011-12 for adopting “beststrategy” in people management and processes.



Commendation Certificate was conferred by CII - ITC on Company for itsachievements on the journey towards Sustainable Development for the year2011. Company won the FE - EVI Green Business Leadership Award, 2011which isinstituted jointly by the Financial Express and Emergent Ventures India (anintegrated climate change company). The award was given in recognition of itsinitiatives and practices towards Climate Change & Environment, NaturalResource Management & Corporate Governance and Stakeholder Engagement &Disclosure. Company won the prestigious Jamnalal Bajaj Award 2010 for fair businesspractices in the category of large manufacturing enterprises. This was inrecognition of its performance in the areas of Customer Satisfaction, CustomerCommunication, Employee Motivation, Supply Chain Systems, EnvironmentProtection, Corporate Social Responsibility and Compliance with Laws. CII-ITC Sustainability Award - 2010 for nurturing innovation, promotingexcellence, building trust and contribution towards sustainable future for all ICC Sustainability Vision Award 2010 - 11 by Indian Chamber of Commerce for“CSR contributing inclusive growth” Golden Peacock Award by Institute of Directors for Climate Security FE-EVIGreen Business Leadership Award by Financial Express & Emergent VenturesIndia for Green Business Practices National Award for Excellence in Energy Management - 2010 by Confederationof Indian Industry (CII) National Award for Excellence in Cost Management - 2009 by The Institute ofCost & Works Accountants of India (ICWAI) Greentech HR Excellence Silver Award in best Strategy - 2010 Best Employer Award by the Employers Association of Rajasthan.

(ii) Rationale for setting up the New Clinker Grinding ProjectShree Cement is proposing to Install six furnaces within the existing cement milland roller press circuit to improve the efficiency of Pollution Control measures ofClinker Grinding unit located at SP3 II/A1; RIICO Industrial Area, Khushkhera,Tehsil-Tijara, Distt.-Alwar (Raj.).



(iii) Brief description of nature of the projectCement is proposing to install six furnaces within the cement mill and roller presscircuit to improve the efficiency of Pollution Control measures.All the existing dust collectors are designed to meet PM < 30/Nm3, but due to siltand moisture contents in gypsum and moisture in fly ash, entire circuit gets jamand need frequent cleaning which in turn disturb the housekeeping and frequentchanging of dust collector bags. Hence for better environmental management, wehave proposed to install the small furnaces (6 nos) to supply the hot air in cementmill and roller press circuit to remove the moisture contents from raw materialswhich will improve the efficiency of the bag filters, reduce the fugitive emission,improve housekeeping and ensure smooth operation of cement mill to maintain thenew emission norms proposed by the MoEF & CC vide notification dated25/08/2014.There is no change in existing cement grinding technology and no change inproduction capacity. The system is only for improvement in environmentalconditions.(iv) Need for the project and its importance to the country and or region.With respect to the importance of the project, it can be well said that to improvethe efficiency of Pollution Control measures, Shree Cement is proposing to installfurnaces, 6 numbers within the cement mill and roller press circuit.(v) Demand – Supply GapAs per the requirement of the cement mill and roller press circuit hot air will besupplied by the furnace.(vi) Imports vs. Indigenous productionImport is not feasible.(vii) Export PossibilityExport is not feasible.(viii) Domestic/Export MarketFurnaces are proposed to improve the efficiency of PCM.



(ix) Employment Generation (Direct and Indirect) due to the project

SourcingNo additional manpower will be required.3.0 PROJECT DESCRIPTION

(i) Type of Project including interlinked and independent projects if any

Interlinked Project:Existing Clinker grinding unit of Shree Cement Ltd. located at SP3 II/A1; RIICOIndustrial Area, Khushkhera, Tehsil-Tijara, Distt.-Alwar (Raj.)..Independent Project: None



(ii) Location (map showing general location, specific location, and project

boundary & project site layout) with coordinates



Figure 2: Environmental Setting Map (Key Plan)



Figure 3: Plant Layout



(iii) Details of alternative site consideration and basis of selecting the proposed

site particularly the environmental considerations gone into should be

highlighted.No alternate site has been considered as the proposed furnaces are to beinstalled within the existing circuit of clinker grinding unit.(iv) Size or magnitude of operationShree Cement is proposing to install furnaces, 6 numbers within the existingcement mill and roller press circuit to improve the efficiency of Pollution Controlmeasures Clinker Grinding unit. No additional land is required.(v) Project description with process detailsThe brief technical details is given as below:

Plant CapacityShree Cement is proposing to Install furnaces, 6 numbers within the existingcement mill and roller press circuit to improve the efficiency of Pollution Controlmeasures of Clinker Grinding unit. Each furnace will be attached with 2 numbersof 25m3/min fan.PROCESS DESCRIPTIONUtilizing igniter / manual torch, initial ignition to establish flame for start-upoperation. Once the flame is established and viewed, the coal and pet coke is fedand starts blower for air supply. This flue is utilized to increase the bed mediatemperature to about 400 deg C slowly. This may take about 1 to 2 hoursoperating time. The temperature inside the furnace is raised slowly. The furnaceoutlet temperature is sensed and transmitted to DCS through thermocouple withtransmitter. Ash generated during burning is manually discharged through ventdoor, which is in lumps form and collected through JCB/ loader machine anddischarged into pond ash yard.EQUIPMENT DETAILS

Capacity:-Coal and pet coke based six numbers of furnaces are proposed to supply 300m3/min hot air in roller press and mill circuit



Size -Cement Mill -1Furnace –I: 3.75 x 3.75 x 3.0 mtr.,Furnace-2: 1.9 x 2.4 x 1.9 mtr.Furnace-3: 2.5 x 2.5 x2.5 mtr.,Cement Mill -2Furnace –I: 3.75 x 3.75 x 3.0 mtr.,Furnace-2: 1.9 x 2.4 x 1.9 mtr.Furnace-3: 2.5 x 2.5 x2.5 mtr.,Refractory bricks will be provided inside the furnace surface. Two doors will beprovided with each furnace for coal and pet coke feeding and one for ash vent.5.5 kW blowers & 25m3/Min (02 no. with each furnace) will be provided for airsupply.(vi) Raw material required along with estimated quantity, likely source,

marketing area of final products, mode of transport of row material and

finished product.

Coal and Pet CokeCoal and pet coke will be used as fuel to generate hot air which will be sourcedfrom local market (Indian and imported both).Sources Material Nature QuantityInput Coal & pet coke Solid 15.0 Tons/DayOutput Ash Lumps 1.5 Tons / Day



Storage Facility:

Name Consumption

(TPD)

Nature Storage Capacity

(MT)Coal and pet coke 2.5 x 6 nos. = 15 Solid 150(vii) Resources optimization/ recycling and reuse envisaged in the project, if

any, should be briefly outlined.

Fly ash will be generated (1.5 tons / day) which will be used for PPCmanufacturing. There is no waste water generation from furnace. There is no discharge outside the project premises.

(viii) Availability of water its source, energy /power requirement and source

should be given.

Power Requirement and SourceNo additional Water will be required.Power Requirement and SourceTotal power shall be around 66 kw which will be sourced from Rajasthan VidyutVitaran Nigam Limited (RVVNL) and also a of D.G set of 1000 KVA will be usedfor power backup. Installation of 02 nos. blower each capacity 25m3/min ineach furnace having power consumption 5.5 kW each.Total no. of blower- 12.Total Power requirement- 12 x 5.5 = 66 kW.

ix) Quantity of waste to be generated (liquid and solid) and scheme for their

management/disposal

No waste water will be generated from the furnaces. Ash generated from the furnaces will be used in cement making. Used oil & grease will be generated from plant machinery/Gear boxes whichwill be sold out to the CPCB authorized recycler.



(x) Schematic representations of the feasibility drawing which give

information of EIA purpose

Scope of Study: The study area will comprise of a core zone covering the projectarea and a buffer zone covering an area within 10km radius around the projectsite.The study will cover in brief the following chapters including Introduction,Project Description of the environment, Anticipated Environmental Impacts andmitigation measures, Analysis of alternatives, Environmental Monitoringprogram, Additional studies, Project Benefits, Environmental Cost-BenefitAnalysis, Environment management Plan, Summary and Conclusion andDisclosure of Consultant. It will also include literature review, field studies,impact assessment and preparation of the EIA/ EMP document covering thedisciplines of Land Use, Water Use, Demography & Socio-economics, Soils,Geology, Hydrology, Meteorology, Air Quality, Water Quality, Terrestrial Ecology,Noise, solid waste management and Occupational Health & Safety. The executivesummary will cover concise discussions on significant findings andrecommended actions.The study will comprise of the following stages:Stage 'A' Determination of baseline conditions, in all the disciplines outlined aboveStage 'B' Assessing the impacts on the environment due to the construction andoperation of the proposed activities and recommendations onamelioratory measures to be taken to minimize the adverse impacts on theenvironment to acceptable levels. A suitable post-study monitoringprogramme will be out-lined.Stage 'C' Preparation of EIA/ EMP document.An outline of the activities to be undertaken for each stage is given below:STAGE ‘A’:The suitability of sites with respect to plant, waste disposal areas andassociated facilities for the proposed project shall be examined. The policy,legal and administrative framework will be included in the report. Existingbaseline conditions in the Study Area (s), including existing use of land,



resources and other activities which have potential in combination withproposed Project activities to affect the environment.Project DescriptionConcise description of the project's engineering, geographical and pollutioncontrol features including any offsite facility that may be required will becovered in this section.Data on the land use, forest land involved, if any, number of families, if any, tobe affected and number of affected homestead due to land acquisition shallbe collected and highlighted in the report.Baseline dataThe baseline data collection will be based upon one season (three month)field environmental monitoring data (excluding monsoon). This includes longterm micro-metrology, ambient air quality measurements of SuspendedParticulate Matter (SPM), Respirable Particulate Matter (RPM (10 and2.5µm)), NO2, SO2 and CO, water quality, noise measurement, traffic survey,soil quality etc. Secondary data like ecology, land use pattern, demographicprofile data, data on socio-economic secondary sources, Land use pattern ofthe study area shall be established through available data/ information fromsecondary sources. The information must be sufficient to support predictionsof environmental effects and conclusions about the impacts andconsequences of proposed activities.4 Rs ConceptConcept of Reuse, recycle, recover and recharge will be applied for theproposed project activities. Waste Generated will be converted into valueaddition products. Zero discharge will be maintained to prevent any damageto environment as well as society.STAGE 'B':

Environmental ImpactThe features of the proposed project, which are likely to have impact on theenvironment shall be discussed in detail covering gaseous emissions, liquid



effluents, particulates, solid wastes, noise, etc. with knowledge of thebaseline condition and plant characteristics, positive and negative impactsduring the construction and operation phase will be identified and assessed.Impact of the stack emissions on terrestrial flora will be scientificallydocumented based upon species composition of the area and their airpollution tolerance levels. The impact will be expressed through appropriatematrix. Special reference will be made with respect to following impacts.Air Quality Impact:A computer based internationally recognized mathematical air quality modelAERMOD will be run to predict the concentration of SO2, NOx & SPM due tothe operation of the plant activities. The model will take into account othersources of pollution and topographical features of the study area. Theemission of relevant pollutant (SO2, NOx and SPM) from nearby sources shallbe used in the model for more accurate estimate of air quality. The resultswill be presented for short term (24 hourly) concentrations over a radius of10 km. around the plant. The dispersion model results will be included in thereport using isopleths or other graphical methods, over laying a map of thesurrounding area. The predicted air quality shall be compared with existingregulations and amelioratory measures, if any required will be identified.The impact at all the monitoring locations shall also be estimated.Water Quality Impact:The impact of liquid effluents on natural water bodies receiving the effluentsshall be established and significant parameters, which are likely to changecritically, shall be clearly spelt out. Identify Project activities, includingconstruction, which may affect surface water or ground water. Describe how water will be discharged to the river or any other waterbody. Describe the potential effects on the river and groundwater whereapplicable. Describe mitigation measures to minimize potential effects includingpotential discharge of the Project on the surface water source and



groundwater during the construction and operation, phases of theProject on-and off-site. Describe proposed water management programs. Describe anticipated water use minimization, water recycling, waterconservation efforts and wastewater handling for this project. Describe the quantity and source of wastewater. Review industrialwastewater treatment technology and describe the wastewatertreatment system. Consider techniques, e.g., pollution prevention andin-plant controls, to establish the lowest practical discharge levels (interms of loads and concentrations) of the new plant. Provide a summary of discharge parameters, water quality effects andpossibilities for reduction based on technology.

Social ImpactsSocial impacts will be identified and necessary amelioratory measures, if anyrequired will be prescribed. The beneficial impacts of the project on the localcommunity shall also be delineated. Some impacts are associated with thehealth, sanitation, security and housing needs of the workforce. In particular,the proponent will identity socio-cultural impacts of large number ofworkers employed during the construction phase on local communities.Provide information regarding the effects of the Project on the Study Area, onthe region, including: Local employment and training; Local procurement; Population changes; Demands upon local services and infrastructure such as social servicesand law enforcement; and Economic benefits.

Prediction of Noise Levels:Sources of noise and its impacts on the environment shall be clearly broughtout. The noise levels at varying distances from source will be predicted usingsuitable model. Discuss the effect on noise levels at local residences duringthe construction and operational phases of the Project. A comparison of



measured noise (Leq) at monitoring locations to that of predicted noiselevels (Leq) will be made and mitigative measures required, if any, will berecommended to conform to the regulatory ambient air noise standards andidentify noise reduction measures and traffic management strategies.Disaster Management Plan and Occupational Safety:A general Disaster Management Plan (DMP) for dealing with emergencysituations arising due to fire, explosion, leakages of hazardous substances, ifany in the plant shall be prepared. The plan will also include storage,handling, transportation etc. for the hazardous and toxic materials to be usedin the power station. Occupational risk involved during construction andoperation of the plant should be assessed and necessary safety andprotective measures should be spelt out.Green Belt Development Plan:A green belt development plan for the project site should be included in theEIA report as per CPCB guidelines. Details such as areas to be planted,suitable plant species, plantation technique and necessary infrastructuresrequired for plantation etc. shall be clearly mentioned. The plan shall includethe minimum width, tree density. Other aspects like rain water harvesting bydesigning suitable recharge pits shall be included.Post-Study Monitoring Plan:It is necessary to monitor certain environmental parameters identified ascritical or as required by regulatory agencies. Considering the requirementsof Regulatory Agencies and identified critical parameters, a post studyenvironmental monitoring programme will be designed. All equipment andmanpower requirement necessary for the implementation of this programmeand cost involved will also be identified.Environmental Management Plan:At this stage, it may become apparent that additional environmentalmanagement and pollution control measures will be necessary to meet therequirements of the regulatory agencies. In respect of impacts identified,which need to be controlled, an environmental management program inaccordance with the principles should be considered. Where practicable



costs of monitoring programs should be estimated and a budget forimplementation shall be presented. Recommendations on mitigationmeasures, as and where such measures are warranted shall be delineated.Environmental Management Plans will be developed to selectively mitigatethe adverse impacts of the power project activities. Recommendations shallbe made concerning establishment of Environment Management Group andtraining of staff, wherever necessary.STAGE 'C'Preparation of EIA document for Public Consultation and Application to SPCBfor Environmental Clearance.

4.0 Site Analysis

(i) ConnectivityThe land falls at SP3 II/A1; RIICO Industrial Area, Khushkhera, Tehsil-Tijara,Distt.-Alwar (Raj.).ACCESS

The proposed site falls near NH 08 Delhi-Jaipur National HighwayApproximate road distance from major towns is as follows: Bhiwadi 15 Kms Jaipur 210 Kms Delhi 75 Kms

The nearest railway station is Rewari Junction in Haryana, approx. 28 kmfrom the existing site. The nearest airport is at Delhi, approximately 65 km away.The site is well connected with communication facilities like telephone, fax,wireless and telex and as such, no constraints are envisaged in this aspectas the Tehsil and District headquarters are near to the site.

(ii) Land from Land use and land ownershipThe proposed expansion of grinding unit will be within the existing plantarea of 10.45 ha at Plot No. SP3-II/A1 RIICO Industrial Area, Khushkhera-Bhiwadi, Tehsil-Tijara, Disttt. Alwar, Rajasthan



(iii) TopographyThe general terrain in the area proposed for the Grinding Unit is more or lessflat.(iv) Existing land use pattern (agriculture, non-agriculture, forest, water

bodies (including area under CRZ)), shortest distances from the periphery

of the project to periphery of the forests, national park, wild life sanctuary,

eco sensitive areas, water bodies (distance from the HFL of the river), CRZ.

In case of notified industrial area, a copy of the Gazette notification should

be given.

ENVIRONMENTAL SETTINGS OF THE AREA

S. No. Particulars Details1. Nearest Railway Station Rewari Junction in Haryana apprx. 28 km2. Nearest Village Khushkhera3. Nearest Town/City Bhiwadi at a distance of 15 km by road4. National Highway(By road-Appx.) NH 08 ( Delhi-Jaipur National highway) 10km in North direction)5. Nearest Airport Delhi airport is approx 65 Km6. Nearest River/Canal(By road) Sahibi river is approx. 10 km in Westdirection.7. Archaeological Important Placewithin 10 km radius None8. Nearest Tourist Place within10km radius None9. Ecological Sensitive Areas(Wild Life Sanctuaries) within10km radius

None10. Reserved / Protected Forestwithin 10km radius (Boundaryto boundary distance)

None



(v) Existing InfrastructureExisting cement manufacturing capacity is 4.5 MMTPA.(vi) Soil ClassificationThe plant site has mainly the Sand dunes.(vii) Climatic data from secondary sourcesThe temperature variation is from 0oC to 48oC. The average annual rainfall inthe area is about 715 mm. The relative humidity varies between Maximum98 % & Minimum 10 %.(viii) Social Infrastructure availableThe nearest major city is Bhiwadi at about 15 kms by road from the plantsite. There are primary schools, dispensaries, small hospitals, places ofworship in nearby area of the project site. Telephone, Medical facilities andTelegraph facilities are available in the nearby towns5.0 Planning Brief

(i) Planning Concept (type of industries, facilities, transportation etc.) Town

and country Planning/Development authority classification.Proposed modification will be in cement industry (Red Category).Transportation of raw material will be done via existing road network.(ii) Population ProjectionInflux of people will be there as the managerial, supervisory and staff.

(iii) Land use planningThe existing total area plant is 10.45 ha falls in at Plot No. SP3-II/A1 RIICOIndustrial Area, Khushkhera-Bhiwadi, Tehsil-Tijara, Disttt. Alwar, Rajasthan.about 3.54 ha of the total project area is already developed as green belt in orderto reduce dust & noise pollution levels & to increase aesthetic beauty of the area.(iv) Assessment of infrastructure demand (Physical & Social)SCL has assessed the demand of infrastructure (Physical & Social) in nearby areaof the plant which is developed under corporate social responsibilitiesprograms.



(v) Amenities/FacilitiesShree Cement Limited has developed the Amenities/Facilities in nearby area ofthe plant as per requirement of local people of the nearby area under corporatesocial responsibilities programs.6.0 Proposed Infrastructure

(i) Industrial Area (processing area)Infrastructure like workshop, machinery stores, time and security office,dispensary and parking is already developed in the existing clinker grinding unit.(ii) Residential Area (Non processing area)No colony for staff has been envisaged as the plant is located near to Bhiwadi(Approx 15 km By road), major cities having all the required social amenitiesexcept for a dormitory to house essential skilled workmen.(iii) Green BeltGreenbelt has been developed in 3.54 ha i.e 34 % of the total area of the plant.(iv) Social InfrastructureProposed installation of furnaces will result in to better environment as it willimprove the efficiency of PCM.(v) ConnectivityThe proposed site falls near NH 08 Delhi-Jaipur national highway Approximateroad distance from major towns is as follows:

Bhiwadi 15 Kms Jaipur 210 Kms Delhi 75 KmsThe nearest railway station is Rewari Junction approx. 28 km by road from theexisting site.The nearest airport is at Delhi, approximately 65 km away.The site is well connected with communication facilities like telephone, fax,wireless and telex and as such, no constraints are envisaged in this aspect as theTehsil and District headquarters are near to the site.



(vi) Drinking WaterNo additional water will be required.(vii) Sewerage systemNo additional water will be required.(viii) Industrial Waste managementNo industrial waste water will be generated from furnaces.(ix) Solid waste managementFly ash will be generated which will be used for PPC manufacturing.(x) Power requirement and sourceTotal power shall be around 66 kw which will be sourced from Rajasthan VidyutVitaran Nigam Limited (RVVNL) and also a of D.G set of 1000 KVA will be usedfor power backup.

7.0 Rehabilitation and Resettlement (R & R) Plan

(i) Policy to be adopted (Central/State)in respect of the project affected

persons including home oustees, land oustees and landless labourer (brief

outline to be given)Not Applicable8.0 Project Schedule and Cost Estimates

(i) Likely date of start of construction and likely date of completion (time

schedule for the project to be given)Based on the consideration that pre-project activities are accomplished prior tothe award of the main machinery order, an implementation period of 15 daysfrom the date of signing/ effectiveness of the contract is foreseen for the project.(ii) Estimated project cost along with analysis in terms of economic viability of

the projectThe total investment for the proposed project works out to approximately Rs 30

lacs. The estimated Investment Cost for the project has been based on therequirement of fixed and non-fixed assets. The financing of the project, has beenconsidered on the basis of Equity only. The details of total investment are shownin the table below.



(in Rs. lacs)

S.No. Description Cost, Rs in Lacs1 Land 02 Plant and Machineries 243 Building and Construction 64 Miscellaneous 0Total 30

9.0 ANALYSIS OF PROPOSALThe state of West Bengal will get revenues in terms of taxes, local people will getopportunity in terms of indirect employment, business opportunity liketransport of Cement to the market, fly ash transport from nearby Power Plant, inshort nearby people will get opportunity to improve their livelihood.10.0 ENVIRONMENTAL MANAGEMENT PLAN

10.1 Air Pollution ControlThe major sources of pollution are particulate matter from grinding unit. Fly ash will be stored in silo. Particulate matter generated due to burning of coal and pet coke whichwill be circulated through close cement mill circuit and finally will bedischarged through the existing cement mill bag filters having capacityof 65,000 M3/hr. SO2 emission control measures is given as below:

Total pet coke consumed per cement mill = 7.5 TPD Total pet coke consumed per cement mill = 312.5 kg/Hr S% in pet coke = 5% Total SO2 generated = 31.25 kg/Hr



Required statch height for flue gas discharge = 14*(Q)^0.3 Here Q = SO2 in Kg/Hr H (mtr) = 14 (31.25)^0.3 H (mtr) = 39 mtr Stack height of cement mill-1 bag filter is = 45 mts. Stack height of cement mill-2 bag filter is 40 mrts Both stack height are adequate as per CPCB guideline.

10.2 Water Pollution Control

No industrial waste water will be generated from furnaces. No additional water will be required.

10.3 Solid Waste Management

Fly ash will be generated which will be used for PPC manufacturing.10.4 Hazardous Waste ManagementUsed oil will be generated from plant machinery/Gear boxes which will besold out to the CPCB authorized recycler.10.5 Noise Pollution ControlTo maintain the noise level well within the prescribed limit inside theplant (85 dB (A)) and at the plant boundary (day time 75 dB (A) andNight Time 70 dB (A)) the following measures will be taken:-1 In order to reduce the effect of noise pollution, earmuffs will beprovided to all operators and employees working near the machinery.2 Proper maintenance, oiling and greasing of machines at regularintervals will be done to reduce generation of noise.3 Periodical monitoring shall be done.10.6 Green Belt Development/Plantation1 Plantation has been done in and around the plant premises.



2 Greenbelt has been developed in 3.54 ha i.e 34% of the total area of theproposed project.3 80% survival rate has been maintained with all possible efforts.4 The trees have been planted at suitable grid spacing to encourageproper growth.5 Local plant species have been preferred.11. CONCLUSIONThe proposed installation of furnaces will improve the efficiency of pollutioncontrol equipment and result in betterment of environment.

PRE-FEASIBILITY REPORTenvironmentclearance.nic.in/writereaddata/Online/TOR/0_0_14_Dec_… · Pre-feasibility Report M/s. Shree Cement Ltd. 3 2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND

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