PRE ENGINEERED STEEL BUILDINGS
May 25, 2015
PRE ENGINEEREDSTEEL BUILDINGS
PRE ENGINEERED BUILDINGSPRE ENGINEERED BUILDINGS Tailor made building based on
client’s requirement & actual design calculations using tapered sections.
A combination of built up section, hot rolled section, cold formed elements and profiled sheets
Designing and Fabrication is done in factory
Building components are brought to site
Then fixed/jointed at the site All connections are bolted.
Steel was very expensive item in USASteel was very expensive item in USA The concept of PEB originate from here.The concept of PEB originate from here. The idea was that section should be provided as per The idea was that section should be provided as per
B.M.D.B.M.D. This lead to the saving in steel and development of This lead to the saving in steel and development of
PEB concept.PEB concept.
BRIEF HISTORYBRIEF HISTORY
Design-Build MethodDesign-Build Method
Eliminates multiple parties to streamline Eliminates multiple parties to streamline construction and save time and moneyconstruction and save time and money
APPLICATIONSAPPLICATIONS Industrial BuildingsIndustrial Buildings WarehousesWarehouses Commercial ComplexesCommercial Complexes ShowroomsShowrooms OfficesOffices SchoolsSchools Indoor StadiumsIndoor Stadiums Outdoor Stadiums with canopiesOutdoor Stadiums with canopies Gas StationsGas Stations Metro Stations, Bus Terminals, Parking LotsMetro Stations, Bus Terminals, Parking Lots Primary Health Centers, Angan wadi’sPrimary Health Centers, Angan wadi’s And many more…And many more…
P E BP E B
CONT….CONT….
Industrial BuildingIndustrial Building
P E BP E B
Parking lotsParking lots
Indoor StadiumsIndoor Stadiums
Railway StationRailway Station
Aircraft HangarsAircraft HangarsP E BP E B
Metro StationMetro Station
Wear houseWear house High rise BuildingHigh rise Building
ADVANTAGESADVANTAGES
Aesthetic AppealAesthetic Appeal Faster CompletionFaster Completion EconomicalEconomical Seismic ResistanceSeismic Resistance Ease of ExpansionEase of Expansion Maintenance FreeMaintenance Free Large Clear SpansLarge Clear Spans Controlled QualityControlled Quality Hassle FreeHassle Free
P E BP E B
Self weight 30% Self weight 30% lighterlighter
Primary Member is Primary Member is tapered sectiontapered section
Secondary members Secondary members are light weight rolled are light weight rolled framed “Z” and “C” framed “Z” and “C”
sectionsection
Self weightMore Self weightMore heavyheavy
Primary memers are Primary memers are Hot rolled “I” Hot rolled “I” sectionsection
Secondary Secondary members are “I” or members are “I” or “C” section which “C” section which are heavy in weight.are heavy in weight.
Delivery – average 6 Delivery – average 6 to 8 weeksto 8 weeks
Foundation-simple Foundation-simple design, easy to design, easy to construct & light wt.construct & light wt.
Erection cost and time- Erection cost and time- accurately knownaccurately known
Erection process is Erection process is easy, fast, step by easy, fast, step by stepstep
Delivery- average 20 Delivery- average 20 to 26 weeksto 26 weeks
Foundation- expensive, Foundation- expensive, heavy foundation heavy foundation required.required.
Erection cost and time- Erection cost and time- 20% more than PEB20% more than PEB
Erection process is Erection process is slow and extensive slow and extensive field labor is required.field labor is required.
Seismic Resistance- Seismic Resistance- low weight flexible low weight flexible frames offer higher frames offer higher resistance to seismic resistance to seismic forcesforces
Overall price -Overall price -30%lower30%lower
architecture-achieved architecture-achieved at low castat low cast
Seismic Resistance- Seismic Resistance- rigid heavy weight rigid heavy weight structures do not structures do not perform well in perform well in seismic zonesseismic zones
Overall price - Higher Overall price - Higher Price per square Price per square meter.meter.
Architecture- achieved Architecture- achieved at higher costat higher cost
COMPONENTSCOMPONENTS
Main FrameMain Frame Primary Primary
MembersMembers ColumnsColumns RaftersRafters
Secondary Secondary MembersMembers PurlinsPurlins GirtsGirts
P E BP E B
SheetingSheeting RoofRoof WallWall Fascias etcFascias etc
AccessoriesAccessories VentilatorsVentilators Sky LightsSky Lights Misc.Misc.
OTHER MAJOR COMPONENTS OF PEB
CRANE BRACKETS & BEAMS
MEZZANINE FLOORS
STRUCTURAL PARTIONS
FASCIAS CANOPIES
Load 1X
YZ
PRE-ENGINEERED BUILDINGS NOMENCLATURE PRE-ENGINEERED BUILDINGS NOMENCLATURE
– STANDARD FRAMING SYSTEMS– STANDARD FRAMING SYSTEMS
RF = TAPERED COLUMN CLEAR SPAN
Load 1X
YZ
BC-1 = TAPERED COLUMN MULTI-SPAN WITH 1 INTERMEDIATE COLUMN.
Load 1X
YZ
SSCS = SINGLE SLOPE CLEAR SPAN.
Load 1X
YZ
SSMS-1= SINGLE SLOPE MULTI-SPAN WITH 1 INTERMEDIATE COLUMN
PEB PROCESS FLOWPEB PROCESS FLOW
SALESSALES OMD/PMG/CSDOMD/PMG/CSD DESIGNDESIGN DETAILINGDETAILING PURCHASEPURCHASE PRODUCTIONPRODUCTION SHIPMENTSHIPMENT ERECTIONERECTION
For the success of any PEB business the For the success of any PEB business the primary requirement is that the sales and primary requirement is that the sales and Engineering team to be strong enough to Engineering team to be strong enough to get orders and optimized design. get orders and optimized design.
TYPICAL PEB PLANT LAYOUT
PROCESSESPROCESSES
PEB
BUILT UP LINE COLD FORM LINE SHEETING
PRIMARY MEMBERS
CKD
C & Z PURLINS LINE
HR SECTIONS &
MISCELLANEOUS PARTS
ROOF & WALL SHEETING
GUTTER, FLASHINGS, TRIMS, ETC
CKD CKD CKD ACCESSORIES
SHIPMENT
P E BP E B
ERECTION OF PEB
PEB are often erected by specialized PEB are often erected by specialized Builders with extensive experience in the Builders with extensive experience in the erection of PEB’Serection of PEB’S