Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad 1 Pre – Feasibility Report 1.0 Executive Summary The Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC) is a progressive government organization responsible for development of industrial infrastructure in the state of Andhra Pradesh. The corporation was formed in 1973 by issue of GO no 831 dated 10 th Sep 1973 issued by Government of Andhra Pradesh. The corporation has so far developed more than 300 Industrial Parks spreading over an extent of about 121655 Acres. The site for proposed Industrial Park is located in Anantapur district of Rayalaseema region, of Andhra Pradesh. Anantapur is bounded by Bellary, Kurnool District on the North, Cuddapah in the East, Chittoor in Southeast and Karnataka state in West. The District is roughly oblong in shape, the longer side running North to South with a portion of Chitradurg District of Karnataka State intruding into it from west between Kundurpi and Amarapuram Mandals. The main objectives of incorporation of the APIIC by Government of Andhra Pradesh are as follows. 1. To formulate, promote, finance, aid, assist, establish, manage and control schemes, projects or programmers, to provide and develop infrastructure facilities, including factory sites, factory sheds, godowns, marketing facilities, warehouses facilities of communications, power, water drainage, housing, hospitals and other medical and health and educational institutions and other services of any description in order to promote and assist the rapid and orderly establishment, growth and development of industries and commerce in the State of Andhra Pradesh. 2. To aid, assist, promote and finance industries set up in the factory sheds constructed or factory sites developed by the Company, whether owned or run by Government, statutory body, co-operatives, company, firm or individual or others and to provide them with capita, credit, means and resources for the prosecution of their work and business and to enable them to develop and improve their management, production and marketing techniques.
52
Embed
Pre – Feasibility Reportenvironmentclearance.nic.in/writereaddata/Online/... · Pre – Feasibility Report 1.0 Executive Summary The Andhra Pradesh Industrial Infrastructure Corporation
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
1
Pre – Feasibility Report
1.0 Executive Summary
The Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC) is a progressive
government organization responsible for development of industrial infrastructure in the state
of Andhra Pradesh. The corporation was formed in 1973 by issue of GO no 831 dated 10th
Sep 1973 issued by Government of Andhra Pradesh. The corporation has so far developed
more than 300 Industrial Parks spreading over an extent of about 121655 Acres.
The site for proposed Industrial Park is located in Anantapur district of Rayalaseema region,
of Andhra Pradesh. Anantapur is bounded by Bellary, Kurnool District on the North,
Cuddapah in the East, Chittoor in Southeast and Karnataka state in West. The District is
roughly oblong in shape, the longer side running North to South with a portion of Chitradurg
District of Karnataka State intruding into it from west between Kundurpi and Amarapuram
Mandals.
The main objectives of incorporation of the APIIC by Government of Andhra Pradesh are as
follows.
1. To formulate, promote, finance, aid, assist, establish, manage and control schemes,
projects or programmers, to provide and develop infrastructure facilities, including
factory sites, factory sheds, godowns, marketing facilities, warehouses facilities of
communications, power, water drainage, housing, hospitals and other medical and
health and educational institutions and other services of any description in order to
promote and assist the rapid and orderly establishment, growth and development of
industries and commerce in the State of Andhra Pradesh.
2. To aid, assist, promote and finance industries set up in the factory sheds constructed or
factory sites developed by the Company, whether owned or run by Government,
statutory body, co-operatives, company, firm or individual or others and to provide
them with capita, credit, means and resources for the prosecution of their work and
business and to enable them to develop and improve their management, production
and marketing techniques.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
2
3. To implement schemes of incentives (financial and otherwise), subsidies and the like
formulated by the Government of Andhra Pradesh, Government of India or other
authorities or institutions and to administer such schemes in incentives as may be
devised by the company from time to time in the interest of the establishment and
development of industries and commerce in the State of Andhra Pradesh.
4. To carry on the business of hire purchase in, or to enter into hire purchase agreements
with respect to the purchase and sole of, any goods, plant and machinery, tools and
implements as aforesaid with any person, association, society or other body corporate
on such terms and conditions as may be lawful.
5. To promote, establish, improve, develop, administer, own and run Tools Rooms,
Pattern Shops Service Shops, Repair Shops or Work Shops to maintain, repair, refine,
manipulate, alter or improve any plant, machinery, implements, accessories,
appliances, apparatus, tools, goods or things of any description capable of being used
by any customer of or person having dealings with the Company, or commonly dealt
in by persons engages in any such business which may seem capable of being
profitably dealt with by the Company and to manufacture, import, export, buy sell or
otherwise deal in workshop machinery of all kinds.
6. To undertake such other activities, industrial, commercial or financial, this will create
conditions conducive to the growth of industries in the State of Andhra Pradesh. The
authority is in possession of land to an extent of 942.28 Acres, near Gollapuram (V),
Hindupur (M), Anantapur district, where in it was proposed an Industrial Park housing
multi sector industries based on the site suitability and market potential. The authority
has appointed Ramky Enviro Engineers Limited (REEL), to carry out site screening,
prefeasibility report, environmental impact assessment and environmental
management plan studies for obtaining environmental clearance from the competent
authority MOEF, New Delhi for the proposed Industrial Park.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
3
1.1 Features of the Site
Name of the Project Establishment of Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), by Andhra Pradesh Industrial Infrastructure Corporation Limited (APIIC).
Land Area 942.28 Acres
Survey Numbers Given in Annexure 1
Land Coordinates 130 43’ 09.60”N, 770 30’54.37”E, Elevation 672 m
Nearest village Gollapuram 500 meters E Nearest Railway Station Devarapalli 80 meters W
Nearest City in Km Hindupur 10 Km N
Nearest Airport HAL Bangalore International Airport 85 Km S
Nearest Highway State Highway No 9 - 1 Km E
Nearest Water Bodies Penner River 2.5 Km E
Water Supply Proposed 10 MLD from Penna Ahobilam Balancing Reservoir
Manpower Required 20,000 (15,000 on permanent basis and 5000 temporary)
Working Hours On shift basis, industries to run 24 Hours
Type of Industries proposed
Type of Industry (with Sub Segments)
Iron Ore Industries and Granite Cutting and Polishing
Ferro alloy industries red oxide units, steel plants
Bleaching powder units Steatite based cosmetic/ talcum powder units Dolomite based cleaning and washing powder units Mini steel plants and sponge iron units Cutting and polishing of semi-precious stones Red oxide units Export oriented granite and mining of granite
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
Fruit processing complex, fruit pulp, juice, juice concentrate, jams High fructose syrup Oleo resins from chilies, ginger Essential oils extraction Bio diesel Tamarind Nut powder
Textiles
Export oriented readymade garment units due to availability of skilled workers
Investment Opportunities
1. Agro based industries
Rice mills Mini dal mills Poultry feed mixers Oil extractors Groundnut decorticators
2. Livestock based industries
Milk chilling and processing Silk culture based units like reeling, twisting, weaving units
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
14
3.0 Project Description
3.1Location of the Project and Project Boundary
The site for proposed Industrial Park is located in Anantapur district of Rayalaseema region,
of Andhra Pradesh state. Anantapur is second largest district of Andhra Pradesh. It is bounded
by Bellary, Kurnool District on the North, Cuddapah in the East, Chittoor in Southeast and
Karnataka state in West. The District is roughly oblong in shape, the longer side running
North to South with a portion of Chitradurg District of Karnataka State intruding into it from
west between Kundurpi and Amarapuram Mandals.
Anantapur is 354 km from Capital Hyderabad, 212 km from Bangalore the neighboring
Karnataka state capital and 420 km from Chennai neighboring Tamil Nadu state capital.
Anantapur connects Hyderabad and Bangalore through National Highway-7. Bangalore
International Airport is nearest international airport to Anantapur.
Figure 1shows the project location and Figure 2 Topographical map of the proposed project
(10 Km radius) and Figure 3 shows the project boundary on the Google map.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
15
Figure 1 Project Location
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
16
Figure 2 Topographical Map 10 Km Radius
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
17
Figure 3 Layout on Google Map
3.3 Details of Alternate Sites Considered and the Basis of Selecting the Proposed Site
No alternate sites are considered for the development of Industrial Park in Gollapuram. The
proposed site based in Gollapuram is selected based on the environmental factors and also the
Economic consideration, as the location is located close to Bangalore highway and share the
boundary with Karnataka state which supplements the economic growth for Andhra Pradesh
and India.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
18
The main reasons for establishing Industrial Park at Gollapuram is;
To improve the Industrial Infrastructural facilities in Anantapur district of A.P.
Availability of World class Business groups at the nearest city Bangalore (around 110
km).
Availability of skilled manpower at short distance less than 75 km.
Government’s positive attitude towards the industrialization.
3.4 Size or Magnitude of Operation
The total area required for setting up Industrial Park is 942.28 Acres; the detailed land break
up of Industrial Park is given in Table 4.
Table 4: Land Break up
Description Area in Acres Area in Ha % of Allocation Plotted/Industrial Area 671.52 271.69 71.3% Greenbelt development 168.63 68.23 17.9%
Road Network 57.35 23.20 6.1% Common Facilities Area 44.79 18.12 4.8%
Total Area 942.28 381.25 100% SEZ GB 168.63 68.23 18.0
Industries GB 141.34 57.19 15.0 Total GB 309.97 125.41 33.0
18% of green belt is provided by APIIC 15% of the plotted area is considered as green belt for the proposed SEZ
3.6 Resource Optimization/ Recycle and Reuse
The new & creative approach to enable less waste intensive production is based on different
techniques will be adopted by regular up gradation of process technology. These techniques
are as hereunder.
Source Reduction
Under this category there are 5 techniques of Cleaner Production – Energy Efficient (CP-EE)
are briefly discussed below:
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
19
a) Good Housekeeping: Systems to prevent leakages & spillages through preventive
maintenance schedules and routine equipment inspections. Proper working
instructions, supervision and regular training of workforce would facilitate proper
housekeeping.
b) Input Material change – Substitution of input materials by eco-friendly (non-toxic or
less toxic than existing and renewable) material preferably having longer service time.
Better Process Control Modifications of the working procedures, machine-operating
instructions and process record-keeping in order to run the processes at higher
efficiency and with lower waste generation and emissions.
c) Equipment Modification – Modification of existing producing equipment and
utilities, addition of measuring and controlling devices, in order to run the processes at
higher efficiency and lower waste and emission generation rates.
1. Technology Change – Replacement of the technology, processing sequence and / or
synthesis pathway in order to minimize waste and emission generation during
production.
d) Recycling
On-site Recovery and Reuse – Reuse of waste materials in the same process or
for another useful application within the industry.
Production of useful By-Product – Modification of the waste generation process
in order to transform the waste material into a material that can be reused or
recycled for another application within or outside the company.
e) Product Modification- Characteristics of the product can be modified to minimize the
environmental impacts of its production or those of the product itself during or after its
use (disposal).
3.6.1Benefits of Adopting Cleaner Production –Energy Efficient
The benefits of integrating CP -EE are as follows:
Structured approach for long-term viability of EE: EE improvement Programs alone have
often been unsustainable because they lacked well-structured CP methodology for addressing
together energy and environment issues. This has been compounded by a lack of
professionals with the multi-skills needed to integrate energy management with other
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
20
environmental issues. Incorporating EE into the well-established and structured CP approach
would help to ensure the long-term viability of EE measures.
Global business mandates, Conventions and Protocols: Global business mandates,
conventions and protocols expressing international concern for resource conservation, energy
and environment Stand-alone CP or EE measures not always attractive: CP or EE measures
not always attractive: CP solutions are not attractive if resources are low priced or subsidized.
By combining it with energy efficiency, more attractive solutions can be proposed.
Alternately, CP-EE may enhance the attractiveness of reducing energy consumption in cane
of low energy costs.
Other benefits of CP-EE
Conservation of Raw Material and Energy Lower Costs Improved Environment Better compliance with environmental regulations Better working environment Quality improvement Improved efficiency / productivity Better access to finances Market requirements Public Image
3.7 Availability of Water and Power
Water is considered as one of the major resources in industrial and domestic activities. It is
used directly in production and also for other utilities like floor and reactor washings, cooling,
domestic purposes, green belt development etc. Provision of assured water supply is vital for
achieving sustainability in any development. The total will be fetching from Penna
Ahobilam Balancing Reservoir (PABR). A total of 10 MLD is allotted for the industries in
Gollapuram.
3.8 Quantity of Solid Waste and Recycling facility
Solid Waste Management involves activities associated with generation, storage, collection,
transport, processing and disposal of waste. Information on nature of waste, its composition,
and the quantities generated are essential for effective waste management is given in Table 6
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
21
The Solid waste generated would be from two key sources
1. Industrial Waste
2. Municipal Solid Waste
Table 6: Solid Waste Generation
S.No Details units Quantity Remarks Disposal 1 Industrial waste kg/d 1343 2kg/acre TSDF/Sale 2 Chemical waste kg/d 2015 3 kg/acre TSDF 3 Domestic Waste kg/d 5000 0.25 kg/person Muncipal bin 4 Waste oil kg/annum 12300 100 kg/unit/annum TSDF 5 Used Batteries nos/annum 246 2 per unit Buy back 6 Recycling facilities kg/d 134303 200 kg/unit/day TSDF/Sale
No of units assumed Nos 123 Manpower assumed Nos 20,000 Industrial land assumed 671.52 Acres
3.9 Schematic Representation of the Feasibility Drawing for EIA Purpose
For development of Industrial Park in Gollapuram, site screening, pre-feasibility report,
environmental impact assessment (EIA) and environmental management plan (EMP) studies,
etc for obtaining environmental clearance and consent for establishment from statutory
authorities.
Stage 1 Zoning Plan indicating type of industries which can be established considering the site
location and market potential
Stage 2 Submission of Form-1, Prefeasibility report, draft TOR for appraisal to concerned
authority (MOEF)
Stage 3 Submission of EIA report as per approved TOR by concerned authority (MOEF)
Stage 4 Submission of CFE application to APPCB Andhra Pradesh Pollution Control Board
For Stage 1 Activity Zoning Plan preparation report consists of the following
Location Site extent
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
22
Topography Site suitability and criteria for selection of proposed site and examination of
alternative sites. Market potential and demand assessment study for sector of industries to be
established. Existing status of the site including
Topography Drainage
Mineral data of the site Geotechnical investigation
Availability of Water Supply
Power Supply Wastewater Management System
Presence of Allied Social Infrastructure Drainage System
Approach Roads Preparation of master plan(zoning map) for the proposed industries keeping in view of
market demand assessment studies
3.9.1 Approach of the Assignment
The approach of the assignment is shown in Figure 4
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
23
Figure 4 Approach of the Assignment
3.9.2 Methodology of Assignment
The methodology of the study can be broadly divided into four key modules:
Module I: Site Visit & Data Collection
Module II: Market Research & Opportunity Assessment
Module III: Preparation of Master Plan & Product Mix Derivation
Module IV: Financial Feasibility
Module I: site visit and data collection
Activity 1: Site Visit and Site Survey
This takes into account the natural, geographical, environmental and related features of the
project site:
Hinterland connectivity (Road, Rail, Sea and Air)
Existing level of Industrial Park related to infrastructure requirement (Water Supply,
Power, Telecom, Roads, etc.)
Topographical conditions and Drainage
Land use pattern and surrounding features
Habitat in surrounding areas along with Social Infrastructure in the region
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
24
Social issues
Environmental issues
Module II: Market Research and Opportunity Assessment
Activity 2: Situational Analysis at National and Regional Level: Assessment of potential
Industrial segment in the National and at regional level with reference to Geographical
connectivity & Advantage, Government Support and Policies
To determine the wind directions in Anantapur, wind roses diagrams are developed to show
the wind directions in pictorial representation for better understanding. The wind rose diagram
for yearly is shown in Figure 7 below. The predominant wind direction in Anantapur from
October to March is East followed by North East, similarly from April to August the
predominant is west followed by South West.
Figure 7– Annual Wind Rose Showing Predominant
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
32
4.6 Soil Classification
The soil samples were tested for the following tests were conducted:
Specific gravity Bulk Density Moisture Content Dry Density Grain size distribution Direct shear test Atterberg limits (LL & PL)
All the tests were conducted in accordance with IS: 2720 (Code of Practice for Testing of
Soils).
Recommendations
a) All the soil samples tested consist of silty gravel.
b) No water correction is needed.
c) Based on lab testing of soil samples, SBC is recommended as 25 Tons per Sq m for
foundations at 1.5 m depth.
d) All foundation pits should be filled back with well-compacted gravelly morum.
4.7 Social Infrastructure Available
All infrastructure facilities such as education, health facilities and other social facilities are
adequate at district headquarter.
5.0 Planning Brief
5.1 Planning Concept (type of Industries, Facilities and Transportation)
5.1.1Environment Planning in India
The need for the environmental administration of India to become active in the field of
environmental planning is founded in the Environment (Protection) Act, 1986, which
authorizes the Central and State Government " to have the power to take all such measures as
it deems necessary or expedient for the purpose of protecting and improving the quality of the
environment and preventing, controlling and abating environmental pollution. Since, the
carrying capacity of the environment is not unlimited and some areas or ecosystems are more
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
33
susceptible to adverse environmental impacts than others, the unplanned and haphazard
location of industries might substantially increase the risk to the environment. Environmental
planning is a proven tool for reducing the impacts from such risks. However, this tool has
seldom been used in this country. Proper siting of newly planned industries and industrial
estates is a strong pollution preventive instrument that ensures environmental soundness of
the industrial development.
5.1.2 Zoning of Industries
Provides a ready - reckoner for best suitable site and relevant environmental
information.
Makes decision-making process simpler, faster, realistic, transparent and reliable.
Provides a basis for incorporating environmental aspects into physical (land use)
planning process that is lacking in the country.
Helps in planning cost-effective pollution control measures and programs.
Helps an entrepreneur in readily finding out the location best suited to site an industry
thereby saving time, efforts, investment and risk instead of heading for an unknown
site, conducting environmental impact assessment and awaiting clearance by the
regulatory authorities.
Helps develop infrastructure facilities, such as roads, water supply, electricity etc. and
provide common waste treatment and disposal facilities.
Helps check additional pollution in the areas already over-stressed with pollution;
Ensures that pollution potential of an industry is made compatible with the local
conditions of the site.
Ensures that an industry, with high pollution potential desiring to locate in a high risk
area, will have to adopt clean technologies for manufacturing process so as to prevent
generation of wastes/pollution thereby making it compatible with the receiving
environment.
Helps in increasing awareness of the public on type of industries and nature of
pollution anticipated in their neighborhood well in advance.
Helps achieve sustainable development.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
34
5.1.3 Zoning Concept
The main access to the Industrial Park is from NH-7,there will be common entry for industrial
activities and other activities. The design parameters that have been considered for broad
zoning are given below.
Functionality of connection and interaction between the various land uses Visual Impact of the development Simplified execution and phasing Enhancement of revenue generation potential Reduced cost of operation & maintenance
The site has been zoned only for industrial purposes nearer to the national highway 7 and site is located from north to south along the national highway.
The predominant wind direction is towards west and south west for a period of eight months and followed by east to north east for a period of four months.
5.2 Population Projection
There are 929 inhabited villages, out of 964 total Revenue villages of the District. The number
of villages in size group of 500 to 1999 forms 36.71% of the total inhabited villages. The size
group of 2000 to 4999 forms 38.64% and the size group of 5000 to 9999 forms 12.81% only
out of total villages, while 84 villages (9.04%) of total inhabited villages are having
population less than 500. There are 26 villages with more than 10000 population excluding
Towns. There are 10 Towns in Anantapur District as per 2011 Census. The Table 9 gives the
Total 3715 3572 7287 3146.454 Note: Water requirement for industrial activities considered @ 10KLD/acre for 50% of the individual plotted area. Water requirement for greenbelt considered @ 10KLD/acre for 10% of total land and 23% of the plotted land. Wastewater domestic 90% uses and 80% from industrial activities. Industrial use fresh water 60% and treated water 40%. CETP efficiency 90%.
The water consumption according to the type of industries proposed industries is shown in
Table 15 below.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
41
Table 15 Water Consumption – Type of Industry
S. No
Sector Key Market
Segments Sub Segments
Industry
Classification
(MOEF)
Industry Classificati
on (APPCB)
Water Consumption Pattern
(High)
Type of Industry
Technology Based
Industries
Industries recommended in the
Proposed Multi Product Industrial
Park
1 Engineering Heavy Engineering
Heavy Electricals CI MEDIUM Major Industries Heavy
Engineering and machine tools
CI MEDIUM MajorIndustries
Automotive CI HIGH Major Industries Light
Engineering Low Technology
Products HT
LOW Major Industries High Technology
Products HT
HIGH Major Industries 2 Mineral Based
Industries Iron & Steel CI LOW Major Industries
Coal RM LOW Others –
Limestone
RM
LOW Major Industries 3 Electronics Electronic
Components
HT
HIGH Major Industries
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
42
Table 15 Water Consumption – Type of Industry
S. No
Sector Key Market
Segments Sub Segments
Industry
Classification
(MOEF)
Industry Classificati
on (APPCB)
Water Consumption Pattern
(High)
Type of Industry
Technology Based
Industries
Industries recommended in the
Proposed Multi Product Industrial
Park
Consumer electronics
HT HIGH Major Industries
Control instrumentation
& industrial sector
HT
HIGH Major Industries Computer industry
HT HIGH Major Industries
Communication and broadcast
sector HT
HIGH Major Industries Strategic
electronics
HT
HIGH Major Industries 4 Food Processing Agri- Products Fruits &
Vegetables RM LOW
Major Industries Beverages RM LOW Major Industries
Milk & Milk Products
Dairy products
RM LOW Major Industries
5 Textiles and Garments
Yarn & Fibre Raw Material - Cotton, Jute, Wool, Silk, leather etc
RM LOW Major Industries
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
43
Table 15 Water Consumption – Type of Industry
S. No
Sector Key Market
Segments Sub Segments
Industry
Classification
(MOEF)
Industry Classificati
on (APPCB)
Water Consumption Pattern
(High)
Type of Industry
Technology Based
Industries
Industries recommended in the
Proposed Multi Product Industrial
Park
Processed Fabric & Final Garment
Fibre RM LOW Major Industries
Yarn LI LOW Major Industries Fabric LI LOW
Woolen textiles LI LOW Processed Fabric & Final Garment
Silk textiles RM LOW Major Industries Jute textiles RM LOW
Technical textiles LI LOW Major Industries Industry Classification by MoEF & AP pollution Control Board
Heavily Polluting Industry Moderately Polluting Industries
Low Polluting Industries Water Consumption
High Medium to Low
RM Raw material Intensive
HT Hi- Technology Intensive LI Labor Intensive CI Capital Intensive
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
44
6.5 Sewerage System
Sewerage system is designed in Industrial Park according to the elevation and contour profile.
Sewage water generated form common facilities are transferred through a pipe line system
and diverted to STP Sewage Treatment Plant. The treated water will use for the green belt and
flushing purposes.
6.6 Industrial Waste Management and Solid Waste Management
Industrial waste management is classified as hazardous and non-hazardous. The Hazardous
wastes will be treated as per Hazardous Wastes (Management and Handling) Rules, 1989 and
its subsequent amendments. Electronic waste will be processed as per E-waste Management
and Handling Rules 2011, The Batteries (Management and Handling) Rules, 2001. Bio
Medical Waste will be processed as per Bio-Medical Waste (Management and Handling)
(Amendment) Rules, 2003 and its subsequent amendments. The proposed facility also
accommodates a TSDF facility where the hazardous waste is treated to the standards and
disposed off in Landfill facility which is maintained by APIIIC. The breakup of industrial
waste and solid waste is given in Table 16 below;
Table 16 Solid Waste details
S.No Details units Quantity Remarks Disposal 1 Industrial waste kg/d 1343 2kg/acre TSDF/Sale 2 Chemical waste kg/d 2015 3 kg/acre TSDF 3 Domestic Waste kg/d 5000 0.25 kg/person Muncipal bin 4 Waste oil kg/annum 12300 100 kg/unit/annum TSDF 5 Used Batteries nos/annum 246 2 per unit Buy back 6 Recycling facilities kg/d 134303 200 kg/unit/day TSDF/Sale
No of units assumed Nos 123 Manpower assumed Nos 20,000 Industrial land assumed 671.52 Acres
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
45
6.7 Power Requirement and Supply/Source
Power required will be taken from AP TRANSCO and sub-station will be setup within the
premises of the Industrial Park, a power grid of 220/132 KV Sub Station and 33/11 KV Sub
Station is proposed for the Industrial Park, and for emergency DG sets will be made available
by respective units of industries coming up in the proposed Industrial Park.
6.8 Greenhouse for Sericulture Development
It is proposed to have the development of greenhouse for sericulture with implementation of
the world class technology. Anantapur district stand first in position in respect of silk
industry. There is a wide scope for establish silk reeling unit in Industrial Park.
It is proposed to introduce sericulture based integrated farming system management programs
in which farmers are aimed at promotion of eco-friendly approaches for sustaining
productivity and also optimization of resources utilization.
Proper soil management without impairing soil health is the prerequisite for achieving higher
productivity in sericulture. The situation has created a renewed interest in the biological
transformation of sericulture farm wastes including all organic wastes into valuable manures
which can be profitably used in the mulberry fields for the cost-effective production of
mulberry leaves. This nutrient-rich compost is a better supplement for farmyard manure, the
cost of which is escalating day by day due to shortage of cattle dung.
More poor people depend upon sericulture for their livelihood. Poverty alleviation necessarily
demands increased sericulture productivity, which is a largely a function of 'technology'.
Absence of technological intervention would lead to increased depletion of natural resource
base. Poverty subverts efforts to introduce sustained sericulture in ways detrimental to the
environment. This would lead to a decline in sericulture production potential, and sustaining
capacity of sericulture would also decrease. With the ever-increasing population poverty gets
perpetuated widely and deeply, furthering environmental degradation.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
46
6.9 Treatment Storage Disposal Facilities and Recycling Facilities
It is proposed to develop a TSDF facility and recycling facility in the proposed Industrial
Park. At TSDF, the wastes are collected from the waste generators, treated as per their
characteristics and finally disposed off. The facility also ensures that that the landfill is
properly managed and the hazardous waste generating units are properly managed without the
waste disposed off to the free space that causes environmental damage.
6.10 Lung Spaces/Open Spaces
It is proposed to develop open spaces in industrial area with an extent of 93.83 Acres. The
open spaces are scattered in such a way that the whole industrial layout will give a poised
look. However, Government acknowledges that recreation stems from a basic human need for
activities which are essential to the mental and physical well-being of the individual and the
community as a whole. It therefore encourages participation in recreational pursuits and seeks
to ensure that appropriate opportunities are available to meet the needs of the people working
in Industrial Park. Recreation is accepted as an essential activity for which land must be
allocated. However, it is also recognized that much active recreation can be provided for
without the need to set aside exclusive land areas. Apart from recreation use, open space also
allows the penetration of sunlight and air movement, as well as for planting areas for visual
relief. It is also an essential land use element in Industrial Designing.
6.11 Wetland Management
It is observed that an area of 5.42 Acres of lake is naturally formed due to the storm water
runoff and elevation analysis of the site. It is proposed to develop free water surface wetland
due to the natural formation. The management goal for natural wetlands is generally
constrained by regulatory and other government program requirements to the protection of
existing functions or restoration of degraded functions. Our discussion of natural wetlands is
divided into issues of protection, the role of wetlands as buffers for other receiving waters,
unregulated or exempt activities, and restoration activities.
The management goal for undisturbed natural wetlands is typically to perpetuate existing
functions. Functions are particular to a wetland's type and its position in the landscape. Two
major facets of managing wetlands for protection include buffering wetlands from direct
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
47
human pressures, and maintaining natural processes in surrounding lands that affect wetlands
and that may be disrupted by human activities. The detailed design of wetland will be given in
final EIA report.
The purpose of naturally formed Wetland is;
Sediment Removal and Erosion Control,
Nutrient Transformation and Removal,
Metals and Other Pollutant Reduction,
Storm Water Runoff Reduction Through Infiltration,
Reduction of Water Temperature,
Reduction of Human Impacts by Limiting Easy Access and by Minimizing Edge
Effects From Noise, Light, Temperature, And Other Changes,
Protection for Interior Wetland Species
A Barrier to Invasion of Nuisance and Exotic Species
7.0 Rehabilitation and Resettlement Plan (R&R)
The proposed Industrial Park does not envisage any disturbance to local community or the
village since the land is acquired and fully owned by the APIIC. The proposed project will not
affect the home oustees, land oustees and landless laborers.
8.0 Project Schedule and Cost Estimates
8.1 likely date of start of construction and date of completion time schedule for the project to be given.
The factors which are responsible for timely implementation of the project are:
Arrangement of proper finance for the project. Finalization of layout of the proposed plant. Design of utilities and services. Placement of orders for plant and machinery. Arrangements for Govt. sanctions and supply of power. Recruitment of personnel.
As per an initial estimate around eight (8) months will be needed for implementation of the project from the starting date i.e. from the date of receiving all the statutory clearances for starting the project.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
48
8.2 Estimated Project Cost along with analysis in terms of Economic Viability of the project
The Capital costs have been worked out on the basis of prices prevailing today and do not
include any provision for future escalation in costs during implementation period. As per
initial estimate, the cost of the project works out to around Rs. 465.51 Crores. After
examining the Environmental feasibility and Commercial & financial feasibility, it may be
inferred that the project will have a positive feasibility.
IP GOLLAPURAM ANANTAPUR DEVLOPMENT AND CAPITAL COST
S.No
DETAILS COST IN (RS)
1.0
UTI
LITI
ES
ROADS WITH MEDIAN (30Mt wide road,18Mt wide road,&12Mt wide road-Four lane & Two lane)
108,500,000
STORM WATER DRAINS 91,026,600 WATER SUPPLY & SANITARY NET WORK (INTERNAL & EXTERNAL) 134,738,400 DISTRIBUTION OF TREATED WATER SUPPLY LINE 35,760,450 MANHOLES (One Manhole Construction Cost( Including of Excavation, PCC, Brick Masonry and Plastering is Rs.12000.) Manhole is taken @ 30 M interval. TOTAL Roads length 21.70Km.
8,664,000
OHT(OVER HEAD TANK) @ 10MLD EACH-2Nos 160,000,000
COMMON EFFLUENT TREATMENT PLANT (CETP) 1MLD 20,000,000
TREATMENT, STORAGE, AND DISPOSAL FACILITY(TSDF) 60,000,000
SEWAGE TREATMENT PLANT(STP) 1MLD 10,000,000
ENTRANCE GATE-2Nos 500,000
2.0
CO
MM
ON
FA
CIL
ITIE
S C
ENTE
R
IDLE PARKING FOR HEAVY VEHICLES ACCOMODATION -85 Nos 87,738,654
TRUCK TERMINUS ACCOMODATION -660 Nos 87,738,654
DORMITORY G+1 1,032,000
WASHROOMS & TOILETS-7Nos 918,000
WORKSHOP FOR TRUCKS & HEAVY VEHICLES-1Nos 1,500,000
CANTEEN (AT TRUCK TERMINUS)-1Nos 803,200
EMERGENCY MEDICAL CENTER-2Nos 603,200 FIRE STATION AND FIRE TENDER -1Nos 15,000,000
FUEL STATION -1Nos (HSD 25000Lts.Capacity.) 1,000,000
GREENHOUSE FOR SERICULTURE 10,000,000 RECYCLING FACILITIES 14,478,200 WETLAND 10,000,000
BUS TERMINUS 19,154,952
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
49
3.0
ELEC
TRIC
AL
WO
RK
S 11 KV DISTRIBUTION SYSTEM 3,250,000
33KV & 133KV DISTRIBUTION SYSTEM 129,750,000
STREELIGHTING (SOLAR) 9,125,000
HIGHMAST LIGHTS AT JUNCTION 5,625,000
MCC ROOMS 918,000
TRANSFORMER YARD 1,800,000
MISC & SAFTY ITEMS(STORAGE TANKS,FIRE HYDRANT SYSTEM Etc.) 20,000,000
4.0
GR
EEN
BELT
HORTICULTURE & LANDSCAPING 39,593,850
GREENBELT IN OPEN SPACES & ALONG THE BOUNDARY 975,650
ROTATRY AT ROAD JUNCTIONS 1,000,000
MEDIANS ALONG THE ROAD 1,000,000
5.0
TOTA
L C
API
TAL
CO
ST
TOTAL DEVELOPMENT COST 1,168,731,310 CONTINGENCIES 20% 233,746,262 LAND COST 3,252,654,840 TOTAL CAPITAL COST ( DEVELOPMENT COST + LAND COST) 4,655,132,412 GRAND TOTAL IN Cr. 465.51
9.0 Analysis of Proposal
9.1 Financial and Social Benefits with emphasis on the benefit to the local people
including tribal population if any, in the area.
The proposed project is expected to bring significant socio-economic and environmental
benefits both at local level as listed below:
Social Infrastructure:
Social awareness programs will be improved by the local authority such as sanitation
and hygiene, HIV Prevention Program.
Adult education and female education program is planned to the illiterate adults and
backward females of the villages in the project surrounding area.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad
50
Employment Potential
The project is going to create some employment. Due to this project activity, some persons in
the project area will be recruited as skilled and semi-skilled workers by the company as per its
policy. Therefore, some employment and income are likely to be generated for the local
people. So, the project will contribute in a positive manner towards direct employment in the
project area.
Benefits to the Region
The company will supply its product to the domestic market which is likely to improve the
regional economy.
Peripheral Developments
APIIC intends to take up developmental work in the periphery area. The activities that have
been considered include the following:
Support existing schools for development of education in the area.
Help in imparting vocational training to local eligible youth.
Provide health facilities by way of medical checkup, by holding medical camps etc. in
the neighborhood.
Thus, the proposed project shall usher in the social and economic up - liftment of the persons
living in the vicinity of the Project i.e. of society at large.
Industrial Park at Gollapuram (V), Hindupur (M), Anantapur (D), Andhra Pradesh by APIIC, Hyderabad