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AUTOMOTIVE PRODUCT CATALOGUE

TIDC INDIA - Profile

Product Range

Certifications

TIDC India (formerly known as TI Diamond Chain Ltd.) is one of India’s leading

manufacturer of power transmission chains for the industrial, automotive and

agricultural segment and is part of the $ 2.4 billion Murugappa Group. TIDC India was

established in 1960 in collaboration with Diamond Chain Co., USA and today is among

the top manufacturers of both the industrial and automotive chains.

TIDC India has received the “Commendation Certificate for Strong Commitment to

Excel” in 2004 & 2005. This commendation was from the CII - Exim Bank Award

Committee and is a reflection of the strong passion and commitment present at all

levels in the organization.

Automotive

?Drive and Cam Chains for 2 wheeler & 3 wheelers

?Sprockets

Fine Blanking

?Transmission & engine parts for 4 wheelers & 2 wheelers

?Industrial applications

Industrial

?Power Transmission Chains - ANSI & British standards

?Engineering Class Chains

?Agricultural Chains

?ISO / TS 16949:2002 for our automotive business (Chains & Fine Blanking)

?ISO 9001:2000 for our industrial chains

UPTO 100cc

BAJAJ AUTO

HERO HONDA

TVS

YAMAHA

101cc - 125cc

BAJAJ AUTO

BAJAJ KB 100 D 089 112 42 6 13 1

BAJAJ KB 4S/ BOXER D 089 112 44 4 13 02 (T)

BAJA BYK D 089 102 44 4 13 02 (T)

BAJAJ CALIBER D 089 116 44 4 13 02 (T)

BAJAJ CALIBER CROMA D 089 116 44 6 13 02 (T)

BAJAJ BOXER AR CT/ CT-100 D 089 114 47 4 13 02 (T)

BAJAJ NEW CT-100 D 089 112 42 4 14 02 (T)

BAJAJ PLATINA D 089 118 42 4 14 Nil

HERO HONDA CD 100 D 089 106 44 4 14 02 (T)

HERO HONDA PASSION D 089 108 44 4 14 02 (T)

HERO HONDA PASSION PLUS NEW D 089 108 44 4 14 02 (T)

HERO HONDA STREET D 089 100 36 4 14 02 (T)

HERO HONDA-JOY D 089 106 42 4 14 02 (T)

HERO HONDA SPLENDOR (108) D 089 108 45 4 14 02 (T)

HERO HONDA SPLENDOR Y2k D 089 106 43 4 14 02 (T)

HERO HONDA SPLENDOR PLUS D 089 106 43 4 14 02 (T)

TVS SUZUKI AX 100 D 089 112 41 4 13 Nil

TVS SAMURAI D 089 112 41 4 13 Nil

TVS CENTRA D 089 102 41 4 14 02 (T)

TVS STAR D 089 112 44 4 14 02 (T)

TVS STAR CITY / DELUXE D089 110 41 4 13 02 (T)

YAMAHA RX 100 D 089 110 39 4 15 Nil

YAMAHA RXG D 089 110 37 4 15 Nil

BAJAJ CALIBER 115 D 089 116 43 6 13 02 (T)

BAJAJ DISCOVER D 08E 122 45 6 14 02 (T)

MOTORCYCLE MODELSCHAIN MODEL

FITMENTHOLES

FITMENTHOLES

R/WNO. OFTEETH

NO. OFLINKSPITCH

G.B.NO. OFTEETH

SPECIFICATIONS

1

MOTORCYCLE MODELS

2

CHAIN MODELFITMENT

HOLESFITMENT

HOLES

R/WNO. OFTEETH

NO. OFLINKSPITCH

G.B.NO. OFTEETH

SPECIFICATIONS

BAJAJ DISCOVER (110cc) D 089 120 42 4 14 02 (T)

BAJAJ DISCOVER (125cc) D 08E 120 42 4 14 02 (T)

BAJAJ DISCOVER UG (Alloy wheel) D 08E 122 45 4 14 02 (T)

BAJAJ WIND 125 D 089 118 44 6 14 Nil

HERO HONDA SUPER SPLENDOR D 089 108 42 4 14 02 (T)

HERO HONDA GLAMOUR D 089 108 43 4 14 02 (T)

HONDA SHINE D 088 116 41 4 14 02 (T)

KINETIC CHALLENGER / BOSS D 089 108 45 4 14 02 (T)

LML FREEDOM D 08X 114 40 4 14 02 (T)

SUZUKI HEAT / ZEUS D 089 114 40 4 14 02 (T)

TVS SHOGUN D 089 112 44 4 13 Nil

TVS VICTOR / VICTOR GL D 089 106 43 4 13 02 (T)

TVS VICTOR GLX D 08E 112 41 4 13 02 (T)

TVS VICTOR GX D 089 110 43 4 13 02 (T)

YAMAHA CRUX D 089 112 42 4 14 01 (T)

YAMAHA LIBERO D 089 118 45 4 14 01 (T)

YAMAHA ENTICER D 08E 130 47 4 15 01 (T)

YAMAHA YBX / YD 125 D 08N 112 44 4 14 01

BAJAJ PULSAR 150 D 08N 114 42 6 15 02 (T)

BAJAJ PULSAR180 D 08N 112 42 6 15 02 (T)

BAJAJ PULSAR DTSI (150/180) D 08N 122 42 6 15 02 (T)

BAJAJ PULSAR UG (Alloy wheel) D 08E 124 44 6 15 02 (T)

HERO HONDA

HONDA MOTORS

KINETIC ENGG

LML

SUZUKI

TVS

YAMAHA

126cc AND ABOVE

BAJAJ AUTO

MOTORCYCLE MODELS

3

CHAIN MODELFITMENT

HOLESFITMENT

HOLES

R/WNO. OFTEETH

NO. OFLINKSPITCH

G.B.NO. OFTEETH

SPECIFICATIONS

BAJAJ PULSAR NEW (180cc) D 08E 124 43 4 15 02 (T)

BAJAJ PULSAR (180cc) D 08E 124 44 4 15 02 (T)

BAJAJ AVENGER D 08E 132 42 6 14 02 (T)

ESCORTS RAJDOOT NEW 175CC D 083 122 47 4 14 Nil

ESCORTS RAJDOOT OLD 175CC D 083 122 47 6 14 Nil

HERO HONDA ACHIEVER D 08E 120 42 4 15 02 (T)

HERO HONDA CBZ D 08N 128 46 4 14 02 (T)

HERO HONDA AMBITION D 08E 116 38 4 14 02 (T)

HEERO HONDA KARIZMA D 08E 108 40 4 13 02 (T)

HONDA UNICORN D 08E 126 42 4 15 02 (T)

LML ADRENO / ENERGY D 089 116 40 4 14 02 (T)

TVS FIERO D 08N 110 39 4 13 Nil

TVS FIERO F2 D 08N 116 40 4 13 Nil

TVS FIERO FX D 08E 118 40 4 13 Nil

TVS APACHE D 08E 118 43 4 13 02 (T)

YAMAHA RX 135 D 089 108 34 4 16 Nil

BAJAJ M80-4S D 089 100 44 4 13 02 (T)

BAJAJ M80 (NEW) D 083 104 36 4 17 Nil

BAJAJ M80 (FLAT) D 089 104 36 4 17 01

BAJAJ M80 (OLD) D 089 104 36 4 17 Nil

HERO PUCH - ECONOMY D 087 94 33 5 13 Nil

HERO PANTHER (OLD) D 087 100 48 6 12 Nil

HERO PANTHER (NEW) D 089 100 48 6 12 Nil

HERO PANTHER 4S D 089 100 40 4 14 02 (T)

ESCORTS

HERO HONDA

HONDA MOTORS

LML

TVS

YAMAHA

OTHERS

TVS 50 XL D 087 112 52 6 13 Nil

TVS 50 XT D 087 106 47 9 13 Nil

TVS XL-SUPER D 087 112 50 4 13 Nil

TVS XL-SUPER (NEW) D 087 112 50 4 13 Nil

TVS XL HEAVY DUTY D 088 112 50 4 13 Nil

TVS XL HEAVY DUTY (E) D 087 112 50 4 13 Nil

TVS DURO XL D 08M 112 52 6 13 Nil

TVS DURO XT D 08M 106 47 9 13 Nil

TVS DURO XL SUPER D 08M 112 50 4 13 Nil

TVS DURO XL SUPER (HD) D 088 112 50 4 13 Nil

TVS DURO XL SUPER HD Upgrade New D 088 110 50 4 13 Nil

TVS DURO XL SUPER (N) D 08M 112 50 4 13 Nil

TVS DURO XL SUPER HD (E) D 08M 112 50 4 13 Nil

MOPED MODELSCHAIN MODEL

FITMENTHOLES

FITMENTHOLES

R/WNO. OFTEETH

NO. OFLINKSPITCH

G.B.NO. OFTEETH

SPECIFICATIONS

4

ENFIELD

BULLET 350CC(NEW) D 101 94 38 4 16 Nil

BULLET MODELSCHAIN MODEL

FITMENTHOLES

FITMENTHOLES

R/WNO. OFTEETH

NO. OFLINKSPITCH

G.B.NO. OFTEETH

SPECIFICATIONS

VEHICLE MODELS CARTON COLOUR NO. OF LINKS

MOTOR CYCLES

OTHER VEHICLES

MOPEDS

BUTTER 350cc (O RING) 94

BULLET 350cc 94

HERO HONDA STREET/ M80 4S 100

BAJAJ M50 / TVS CENTRA 102

BAJAJ M80- OLD, MAJOR & FLAT 104

HERO HONDA CD 100 / SPLENDOR Y2K / SUPER SPLENDOR / TVS VICTOR 106

HERO HONDA SPLENDOR / PASSION / KARIZMA / YAMAHA RX-135 108

YAMAHA RX-100 / RXG / TVS STAR CITY 110

TVS FIERO 110

YAMAHA YBX HEAVY DUTY / TVS VICTOR GLX 112

BAJAJ KB 4S / TVS SAMURAI / YAMAHA CRUX 112

PULSAR 150 114

BAJAJ CALIBER / CROMA / CALIBER 115 / HERO HONDA AMBITION 116

YEZDI 250CC / JAWA / CLASSIC 120

RAJDOOT 175cc 122

PULSAR DTSI 122

HERO HONDA CBZ HEAVY DUTY 128

YAMAHA ENTICER 130

BAJAJ AUTO TRAILER 110

BAJAJ PICK-UP VAN 113

BAJAJ/VESPA MAIN CHAIN 114

BAJAJ TEMPO CLUTCH - DIESEL 68

BAJAJ TEMPO DRIVE CHAIN 98

KUSHBOO FRONT CHAIN 94

KUSHBOO REAR CHAIN 126

MITSUBISHI - VST CLUTCH CHAIN 48

MITSUBISHI TRACTOR CHAIN 40

KUSHBOO FRONT CHAIN (O RING) 94

KUSHBOO REAR CHAIN (O RING) 126

MITSUBISHI - VST DRIVE HEAVY DUTY 50

KUBUTA DRIVE CHAIN HEAVY DUTY 52

SHRACHI TILLER CHAIN 50

KINETIC SPARKVI / MAJESTIC (OLD) 96

HERO MAJESTIC 100

TVS XT / CHAMP 106

TVS XL / EXPLORER 112

TVS / HEAVY DUTY 112

HERO PUCH (E) 94

HERO PUCH (OLD) 98

5

HERO HONDA SPLENDOR / PASSION / SPLENDOR PLUS 84

KINETIC K4-100 / CHALLENGER / VELOCITY

TVS STAR / VICTOR / CENTRA 88

BAJAJ KB 4S / CALIBER / CROMA / CALIBER 115 / CT-100

BAJAJ LEGEND 4S / CHETAK 4S 96

BAJAJ DISCOVER 94

BAJAJ AUTORICKSHAW 100

TVS VICTOR GLX / EDGE 92

HONDA ACTIVA 86

YAMAHA CRUX / LIBERO / ENTICER 90

BAJAJ PULSAR (150 / 180 / DTS-I / UPGRADE) / AVENGER 98

Timing Chains in Diamond Brand Timing Chains in Accuro Brand

CBZ, FIERO, YBX, AMBITION, UNICORN, APACHE, WIND 125, FREEDOM, LML ADRENO /

ENERGY, HEAT, KARIZMA, ACHIEVER, GLAMOUR & GLADIATOR.

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DIAMOND CAM CHAINS

VEHICLES FITTED WITH SILENT CHAIN

NO. OFLINKS

BRANDSCAM CHAIN MODELS

6

DIAMOND TIMING KITS

HERO HONDA (SET OF 3) Tensioner sprocket, Guide Roller and oil pump

Sprocket, Timing Chain, spring, rubber Bush

HERO HONDA (SET OF 4) Tensioner sprocket, guide roller, Oil pump

sprocket and CAM shaft sprocket, Timing Chain,

Spring, Rubber Bush

HERO HONDA (SET OF 5) Tensioner sprocket, Guide Roller, Oil pump

sprocket, CAM shaft sprocket and Crank shaft

sprocket, Timing hain, Spring, Rubber Bush

FIAT Sprockets (2 Nos) and Timing Chain

DIAMOND CONNECTING LINKS

DIAMOND FINE BLANKED GB SPROCKETS

BOX TYPE

NO. OF TEECH

BOARD TYPE

COLOURSCONNECTING LINK MODELS

GB SPROCKET MODELS

DURO (FOR MOPEDS) 8M

LEGEND (FOR BULLET) O RING 101 0R

XTRON 8X

MOPED (WITHOUT WARRANTY) 8.7

CHAKDA 10.2

AUTORICKSHAW 8.2

RACING SPECIAL/RAJDOOT 8.9

BULLET 10.1

ROR PULSAR, YBX, CBZ, RIERO, F2 8N

RAJDOOT 14

TVS SUZUKI AX 100 / SAMURAI / FIERO / FIERO F2 13

HERO HONDA CD-100 / SPLENDOR / Y2K / STREET / PASSION 14

YAMAHA RX-100 / RXG 15

BAJAJ KB 4S / CT-100 / CALIBER / CROMA 13

TVS SUZUKI VICTOR / STAR / STAR CITY 13

TVS XL / XT 13

TVS XL SUPER 13

TVS XL HEAVY DUTY 13

TVS XL DURO 13

7

REMEDYPOSSIBLE CAUSESSYMPTOM

Chain is riding up on the

sprocket

Unusual noises

The chain winds onto

the Sprocket (poor

separation from the

sprocket teeth).

Rusting of the chain.

Excessive wear at the

inside surface of link

plates and sides of

sprocket teeth.

The chain and sprocket do not

match.

Excessive load.

Elongation of the chain due to

chain wear or excessively worn

sprocket teeth.

Improper installation of the

sprocket or axle.

Chain casing or bearings are

loose.

Excessive or insufficient slack

in the chain.

Excessive worn chain or

sprocket.

Not enough lubrication.

Excessive slack in chain.

Elongation of the chain due to

chain wear or excessively worn

sprocket teeth.

Improper lubrication or poor

environment.

Improper installation.

Replace the chain or sprocket with the

correct size.

Decrease the load, or increase the number

of strands or size of the chain.

Replace with new chain and sprockets.

Inspect and correct.

Tighten all bolts and nuts.

Adjust the distance between axles to obtain

the proper amount of slack.

Replace the chain and sprocket with new

chain and sprocket.

Provide proper lubrication according to the

operating conditions.

Adjust the chain length or distance between

axles.

Replace with new chain and sprocket.

Replace chain and protect it from the

environment with chain casing or proper

lubrication.

Correct sprocket and axle installation.

If you find something wrong with a chain during start-up or regular inspection, it may require treatment or you may need to replace it with a new chin. A variety of problems and their solutions is shown in Figure.

8

REMEDYPOSSIBLE CAUSESSYMPTOM

Excessive wear at the

link plate side surfaces

and pin heads.

Improper flex or

bending of chain, tight

joints.

Cracks in the link plates

(fatigue), which are

perpendicular to the

direction of pull.

Deformation in the link

plate holes.

Corrosion stress cracks

appear, usually as bow-

shaped cracks in the

link plate.

Improper installation of

Sprockets.

Chain is not installed correctly.

Contamination from metal dust

or dirt because of improper

lubrication.

Corrosion or rusting.

Seizing from improper

lubrication.

Loads are greater than

allowable.

Excessive load.

The chain is being used in an

acidic or alkaline environment.

(Acid leak from Battery).

Check for proper installation of Sprockets.

Inspect the installation and correct as

necessary.

Remove the chain, wash it thoroughly, and

provide proper lubrication.

Install a chain casing to protect the chain.

Provide proper lubrication according to the

operating conditions.

Increase the size or number of chain links.

Replace with a new chain.

Replace with a new chain.

Install a casing to protect the chain from

the environment. Replace with a new chain.

9

Installation

Make sure that the shafts carrying sprockets are

parallel. Align the sprockets exactly on the

shafts. Check with a string held against the sides

of the sprocket face. Improper alignment of

shaft/sprocket will cause abnormal wear on the

chain link plates and on the sides of the sprocket

teeth. Check whether the sprocket and shaft

operate freely.

The chain must be clean and free from grit and

dirt. The chain should articulate freely. Ensure

that the chain parts are not damaged.

After removing the connecting link wrap the chain around the sprocket, bringing the free ends together on

one sprocket. Insert the pins of the connecting link into the end links of the chain, install the loose plate

and then fix the spring clip. The open end of the spring clip should be facing the direction opposite to the

direction of rotation.

Adjust the tension in the chain by moving the rear

wheel using the adjuster provided. To check the

chain tension turn the wheel to tighten the upper

strand of the chain, then check the free up and

down movement in the bottom strand of the chain.

A free play up and down of 1/2” to 3/4” is

recommended, and should be adjusted with a

rider on the machine.

Check again and ensure that the wheel shaft is

parallel to the gear sprocket shaft.

The drive must have adequate clearance. When the chain case is used, the drive must be positioned

correctly so that there is no obstruction in the path of the chain

10

Maintenance

Recommendations

The chain should be lubricated at frequent intervals. Even under the best operating conditions it is

advisable to clean the chain every 3000 km. The frequency of cleaning should be increased in case there is

no chain guard.

The roller chain may be cleaned by washing in

kerosene. Articulate or agitate the chain to

ensure penetration of kerosene and a thorough

flushing of the pin bushing areas. Drain off the

excess kerosene and then soak the chain in SAE

40 oil to restore the internal lubrication. Hang the

chain to drain off all the excess lubricant. If

necessary, gently wipe the outside of the chain to

remove excess oil which will only attract dust and

dirts.

Similarly, clean sprockets with kerosene and inspect them for wear and corrosion. Refit the chain on the

sprocket taking care that steps described earlier are followed.

Never insert a new link in a chain that has been appreciably elongated by wear. The pitch of the new link will

be shorted than that of other links, and the resulting shock each time the link engages the sprocket will

soon destroy the chain.

Do not install a new chain on a badly worn out sprocket. A few hours of operation under such a condition

will do more damage to the chain than months of normal use.

11

INTRODUCING

GREASILATOR BENEFITS

The most efficient way to lubricate motorcycle chains.

The fuss and mess of cleaning motorcycle drive chains is gone. With Diamond Greasilator, chains can

now be cleaned with ease… and greased as good as new!

? Effective cleaning through jets of cleaning liquid

? Uniform cleaning through out the length of the chain

? No need to get hands greasy

? Hot, molten grease flows into the annular gaps and solidifies on cooing

? Re-lubrication in the same way lubrication as is done at the factory

? Re-lubrication can be done for six chains at a time

Customer Benefits

? Low noise levels

? Smooth riding conditions

? Extra life for the chains

So keep your customers chains running smooth, get the Diamond Greasilator for your centre. Contact our

Customer Care department for more details.

12

Diamond Flash hi-life grease specially developed by Castrol India Ltd. is used in the greasing operation.

This grease is wax medium based and contains ingredients having low co-efficient of friction and rust

inhibitors to enhance wear life and rust protection.

? Wax medium chain compound

? Optimal lubrication

? Low friction

? Rust inhibitor

? Specially developed for application on all type of motorcycle drive chains

? Improves chain life

? Enhances wear resistance

? Smoothens drive transmission

? Reduces noise

? Good resistance to rust and oxidisation

? Excellent adhesion to surface

Properties of Diamond Flash Grease

Features

13

Post Bag No. 11, Ambattur, Chennai - 600 053.

Regd. Office : Dare House, No. 234, NSC Bose Road, Chennai - 600 001.

Website : www.tidiamond.com

NORTH : 2nd Floor, Jeevan Deep Building, 10, Parliament Street, New Delhi - 110 001.

Tel: 011-41502244 E-mail: [email protected]

TIDC INDIA,

EAST : TIDC INDIA,

Tel: 033-22830409 Fax: 033-22810289

Pradip Estates, 2nd Floor, No.6-A, Middleton Street, Kolkata - 700 001.

E-mail: [email protected]

WEST : TIDC INDIA, MPJ Chambers, Wakade Wadi, Opp. to Centuri TVS, Pune - 411 003.

Tel: 020-25813170 Fax: 020-25818447 E-mail: [email protected]

SOUTH : TIDC INDIA, Post Bag No. 11, Ambattur, Chennai - 600 053.

Tel: 044-42235590 Fax: 044-42235590 E-mail: [email protected]

044-4223 5505