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Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

May 10, 2020

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Page 1: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Shaping your projects

Plastics and mouldings

Page 2: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

From Mould Production to Project Management

Hardly to our experience of designing and building plastics moulds since 1984, we have invested all our energies into providing you with a no-stop service, whether it be for your production needs or in finding the best solutions and methods.

• Project managers attentive to your needs• Accessible European production facilities • An international presence enabling us to optimise our information, production and innovative capacities

Our greatest ambition is to build lasting partnerships with our customers

Page 3: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

From Mould Production to Project Management

Production of both technical and aesthetic plastic parts and equipment in medium and large quantities

IN THE FOLLOWING SECTORS:

AUTOMOTIV – AVIATION – MARINE – RAILWAYS – HOUSEHOLD – ELECTRICALS – CONSTRUCTION – PUBLIC WORKS – MEDICAL - FARMING

Page 4: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Personal service and everyday partnerships

For all your projects whether new products or the modification of existing ones

We are able to put at your disposal :

3 project managersIn France and internationally

1 Technical salespersonIn Germany

2 Technical Partners (Tuning, maintenance, …) In Germany

1 partner in China (Ningbo)For project tracking in Asia

Page 5: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Extensive resources at the disposal of your projects

The design team

5 designers / planners

Product development2D and 3D designRheologyThermal calculationsStructural design

Equipment :

4 Catia V5 workstations 1 Think 3D workstationCommunication interfaces: native, igs, step, …

Page 6: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Extensive ressources at the disposal of your projects

Methods and quality team

4 Methods technicians

- Machine sequencing- Tool paths- Building of electrodes- Wire erosion path design

Equipment :

WorkNC (FAO 3D) workstationLIMA 3D workstationPower Shape (DELCAM) workstation

Page 7: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Extensive resources at the disposal of your projects

Our production capacity:

A production facility of 30 qualified professionals working 3 shifts

Our production configuration enables us to provide flexibility and be reactive to your needs

We are able to call upon additional production capacity in low cost countries (Asia, Eastern block) in the event of particular or high volume requirements

Page 8: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Extensive resources at the disposal of your projects

High precision equipment constantly updated

Milling- High Speed Milling up to 6m- 5 axe machining (in position or simultaneous)

Erosion- Wire and Die Sinker EDM

Turning- CNC

Drilling- Deep drilling

Metrology

- 3 dimensional controls

(parts, moulds and electrodes)- Hardness, roughness

Page 9: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Design and Methods

Design office Methods department

Page 10: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Some of our machines

5 dimension mill (4500 x 3000 x 1000) 5 dimension mill (6000 x 2500 x 1500)

Page 11: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Some of our machines

5 dimension high speed mill (2300 x 1600 x 800)

5 dimension high speed mill (600 x 450 x 450)

Page 12: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Some of our machines

4 Die Sinking and Wire EDM machines (2300 x 1300 x 700) Deep dimension drilling (1500 x 1000; Dia. 26)

Page 13: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Tuning and Closure

The tuning workshop

Tryout press 200 T (3200 x 2000 x 2500)

Page 14: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Controls and Testing

3D control machine for moulds and parts (2500 x 1500 x 1000)

25 à 1300 T testing presses

Page 15: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Our partners in Germany

Göding + Partner GmbH

Roller + Schneider GmbH

Page 16: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Des moyens performants mis à votre disposition pour vos projets

To satisfy our customers, our quality approach is constantly evolving.

For more than 15 years our organization is ISO-certified 9001, version 2008 since April, 2010.

We also propose the supply of means of control realized in subcontracting.

CERO : Plasturgie et Outillages

N°200004173

Page 17: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

The group - an expert in plastics

Creation of Cero in 1984Our ability to integrate your business challenges in plastics manufacture has enabled us to develop our business

Since 1990, partnership with PROCESS Injection and AssemblyWe have increased and diversified our production capacity and consolidated our financial position

Since 2004, with AQUAFEATOffering new production processes for traditional swimming pools and liquid collection tank production. This innovative and patented production process offers new perspectives for ‘traditional’ quality site organisations

Page 18: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

The group - an expert in plastics

We are developing our international business

3 production sites in France

Partners :

in France (Capacity subcontracting, studies, …),in Germany (Roller + Schneider, Göding + Partner), in Roumania and Tunisia (Studies), …

An office in Ningbo for tracking of projects in Asia

Page 19: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

The group - an expert in plastics

Some figures…

108 employees - A turnover of 20.2 m€ in 2011

CERO 38 people – A turnover of 6.4 m€ in 2011

PROCESS 65 people - A turnover of 13 m€ in 2011

AQUAFEAT 5 people - A turnover of 0.8 m€ in 2011

Page 20: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

A few application areas

Which concern you directly…

AUTOMOTIV MARINECONSTRUCTIONMEDICAL AND HYGEINEPUBLIC WORKSAGRICULTURAL EQUIPMENT...

Page 21: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Sill mould(thermoplastic)

Sunroof mould(thermoplastic)

Page 22: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Lotus bonnet mould(composite)

Aston Martin door frame mould (composite)

Page 23: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors…

Car interior door panel mould(composite)

Aston Martin door frame mould (composite)

Page 24: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Bi-injection transfer into the mould(thermoplastic)

PU injection mould for agricultural machinery (composite)

Page 25: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Injection mould for sunroof (thermoplastic)

Sink tank mould (thermoplastic)

Page 26: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Sunroof cross-piece(thermoplastic)

Door handle (insert and mould)(thermoplastic)

Page 27: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Radiator grill and support (injection)

Page 28: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Chromed external parts (injection)

Page 29: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

External car parts (injection)

Page 30: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Dashboard parts (injection)

Page 31: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Dashboard parts (injection)

Page 32: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Interior car parts (injection)

Page 33: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors…

Interior car parts (injection)

Page 34: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors…

Interior car parts (injection)

Page 35: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors …

Motor parts(injection)

Page 36: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

AUTOMOBILESectors…

Support part for motorcycle fan (injection) Pedal Assembly (injection)

Page 37: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

NAUTISMESectors…

Rudder mould(composite)

Cockpit parts(composite)

Page 38: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

BÂTIMENTSectors…

Door parts(thermoplastic)

Gate blocks(thermoplastic)

Page 39: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

SANITAIRESectors…

Shower base mould(composite)

Bathtub mould(composite)

Page 40: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

SANITAIRESectors…

Kitchen sink mould(composite)

Kitchen sink mould(composite)

Page 41: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

TRAVAUX PUBLICS Sectors…

Roof aluminium cavity for a site vehicle (composite)

Page 42: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

ÉQUIPEMENTS AGRICOLES...Sectors…

Scoops for grape harvester(thermoplastic)

Control handles for cultivator(thermoplastic)

Page 43: Plastics and mouldings - Agence API · From Mould Production to Project Management Hardly to our experience of designing and building plastics moulds since 1984, we have invested

Contacts

CERO PA les Ecobuts – 19, chemin des halles8530 Challans FRANCE Tel. +33 (0)2 51 49 79 10 Fax +33 (0)2 51 49 82 05

 

Your privileged contact :

Benoît Redais - PDG

Göding + Partner

Roller + Schneider