ORDER NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2005 RRV3107 T – ZZY FEB. 2005 Printed in Japan ¶ This service manual should be used together with the following manual(s): Model No. Order No. Remarks DJM-500/RELM RRV1405 THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model DJM-500 Type Power Requirement The voltage can be converted by the following method. RELM4 DJM-500 ‡ AC110-120V/220-240V DJ MIXER With the voltage selector
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THIS MANUAL IS APPLICABLE TO THE FOLLOWING ... NO. PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach,
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ORDER NO.
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, JapanPIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, BelgiumPIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
RRV3107
T – ZZY FEB. 2005 Printed in Japan
¶ This service manual should be used together with the following manual(s):Model No. Order No. Remarks
DJM-500/RELM RRV1405
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).Model
DJM-500Type Power Requirement
The voltage can be converted by thefollowing method.
RELM4
DJM-500
‡ AC110-120V/220-240V
DJ MIXER
With the voltage selector
2
A
B
C
D
1 2 3 4
1 2 3 4DJM-500
1. CONTRAST OF MISCELLANEOUS PARTSParts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.The mark found on some component parts indicates the importance of the safety factor of the part.Therefore, when replacing, be sure to use parts of identical designation.Screws adjacent to mark on product are used for disassembly.Reference Nos. indicate the pages and Nos. in the service manual for the base model.
NOTES:
When ordering resistors, first convert resistance values into code form as shown in the following examples.Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5 6 14 7 3
R 5 01 R 0
5 6 2 1
56047k 0.51
RD1/4PU JRD1/4PU JRN2H KRS1P K
56 x 101
47 x 103 R501R0
561473
5.62k RN1/4PC F562 x 101 5621
DJM-500/RELM4 and DJM-500/RELM are constructed the same except for the following :
PCB ASSEMBLIESNSP DSP ASSY DWX1786 DWX2464
P 4 - 8 TERMINAL ASSY DWZ1076 DWZ1148
NSP VR Assy DWM2057 DWM2210P4 - 10 NSP PHONE JACK ASSY DWZ1057 DWZ1144P4 - 11 NSP MIC JACK ASSY DWZ1066 DWZ1145
*1 : Refer to “ 2. SCHEMATIC DIAGRAM and 3. PCB CONNECTION DIAGRAM”.
*4 : Refer to “ 2. SCHEMATIC DIAGRAM and 3. PCB CONNECTION DIAGRAM”.
• BAL.OUT Assy Although DWZ1059 and DWZ1147 are different in part number, they consist of the same components.
*2 : Refer to “ 2. SCHEMATIC DIAGRAM and 3. PCB CONNECTION DIAGRAM”.
4
A
B
C
D
1 2 3 4
1 2 3 4DJM-500
2. SCHEMATIC DIAGRAM2.1 TERMINAL ASSY
To
INP
UT
AS
SY
(J1
01)
To
INP
UT
AS
SY
(J1
02)
: AUDIO SIGNAL
: RETURN SIGNAL
: PHONO1 (CH2) SIGNAL
: PHONO2 (CH3) SIGNAL
: PHONO3 (CH4) SIGNAL
: CD (CH1) SIGNAL
: CD (CH2) SIGNAL
: LINE1 (CH1) SIGNAL
: LINE2 (CH3) SIGNAL
(R)
(P1)
(P2)
(P3)
(P1)
0.1V/div 0.2ms/div-14dB,1KHz
0.56Vp-p
GND 10mVp-p
20mV/div 0.2ms/div-54dB,1KHz
(P1)(P1)
(P2)
(P2)
(P2) (P2)
(P3) (P3)
(P3)
(P3)
(P2)
(P1)
(P1)
50mV/div 0.2ms/div1KHz
260mVp-p8.04
-7.95
106.3mV
247.3mV106.7mV
104.7mV -252.3mV104.9mV
TERMINAL ASSY (DWZ1148)
5
A
B
C
D
5 6 7 8
5 6 7 8DJM-500
To
VR
AS
SY
(J1
03)
To
PH
ON
E A
SS
Y (
J151
)
To PHONE ASSY (CN107)
To
DS
P A
SS
Y (
J106
)
PLAYERCONTROL
(R) (R)
GND5Vp-p
2V/div
3.6mV15.19
14.1mV
-15.33
3.9mV
3.9mV
15.8mV
14.4mV
-563mV 0
0.5V/div 20ms/div1KHz
2.6Vp-p
0.5V/div 0.2ms/div1KHz
1.6Vp-p
6
A
B
C
D
1 2 3 4
1 2 3 4DJM-500
2.2 PHONE ASSY
To
TE
RM
INA
L A
SS
Y (
CN
151)
GND 6mVp-p
20mV/div 0.2ms1KHz
50mV/div 0.2ms1KHz
280mVp-p
0.1V/div 0.2ms1KHz
0.54Vp-p
0.1V/div 0.2ms1KHz
0.56Vp-p
0.5V/div 0.2ms1KHz
2.4Vp-p
0.5V/div 0.2ms1KHz
1.6Vp-p
(R)
SIGNAL ROUTE
: RETURN SIGNAL
: AUDIO SIGNAL
(R)
(R)
(R)
(R)
(R)
0
18.7mV
-3.2mV
0.64 15.2
0.640.64
0.64
-15.3
0.64
0
0
00
-15.3
15.20
15.2
-15.3
18.8mV
0
15.2
-40mV
-257mV
0
-15.3
-44mV-1.6mV
0
8.0 8.0
-8.0
-45mV
0
PHONE ASSY (DWZ1146)
BAL. OUT ASSY(DWZ1147)
7
A
B
C
D
5 6 7 8
5 6 7 8DJM-500
To
TE
RM
INA
L A
SS
Y (
CN
107)
0.5V/div 0.2ms1KHz
2.7Vp-p
15.2
0
0
-15.3
0
0
15.2
0
0
0
-15.3
0-0.69
0
8
A
B
C
D
1 2 3 4
1 2 3 4DJM-500
To VR ASSY (2/2)(J109)
To VR ASSY (2/2)(J120)
MIC JACK ASSY (DWG1145)
PONE JACK ASSY (DWZ1144)
2.3 PHONE JACK and MIC JACK ASSYS
9
A
B
C
D
5 6 7 8
5 6 7 8DJM-500
3. PCB CONNECTION DIAGRAM
(DNP1726-H) (DNP1726-H)
(DNP1726-H) (DNP1726-H)
MIC JACK ASSY
PHONE JACK ASSY
To VR ASSY (J120)
SIDE A SIDE B
SIDE A SIDE B
To VR ASSY (J109)
NOTE FOR PCB DIAGRAMS :1. Part numbers in PCB diagrams match those in the schematic diagrams.2. A comparison between the main parts of PCB and schematic diagrams is shown below.
3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram.4. View point of PCB diagrams.Symbol In PCB