Part Number: 250-1768 00016-01204 - Sparks Toyotatoyotaparts.sparkstoyota.com/install/00016-01204inst.pdf · instrument cluster flashes when using the cruise control, press the “CRUISE

Part Number: 250-1768

Kit ContentsItem # Quantity Reqd. Description1 1 OE-Style Cruise Switch2345678

Hardware Bag ContentsItem # Quantity Reqd. Description1 2 Screw, Self Tapping2345678

Additional Items Required For InstallationItem # Quantity Reqd. Description

ConflictsNote:Not applicable to All Wheel Drive units.

Recommended ToolsSafety Tools

Special ToolsTool, Cut, Switch HoleTool, Template, HoleTool, Extraction, Die

Installation ToolsTorx 15, 3010, 13 mm Socket/RatchetPhilips ScrewdriverPliers

Special Chemicals

Color Applicability/Trim Level

Accessory

Color

Vehicle/Trim Color

General ApplicabilityAll 2005 Corolla/Matrix except M/T from TMMC &All wheel drive

Recommended Sequence of ApplicationItem # Accessory123

*MandatoryLegend

SPECIAL NOTE: Installation Sequences

After Safety mandated preparatory steps have been taken, theinstallation sequence is the suggested method for completing theaccessory installation. In some instances the suggested sequence iswritten for one associate to install and in others the sequence is givenas part of a team accessory installation. Unless otherwise stated in thedocument, the associates may perform the installation steps in anyorder to make the installation as efficient as possible while maintainingconsistent quality.

Page 1 of 8 pages

00016-01204

00016-01203-01

00016-01203-02

00016-01203-03

2005 TOYOTA COROLLA/MATRIX OE-STYLE CRUISE CONTROL (Automatic Transmission)

Code: CL7

Document # 3048 REVISION A 2/17/05

Torque Wrench (78 in. Lbs.) & (3 ft. lbs)

R E V I S I O N A

ITEM QUANTITY PART NUMBER DESCRIPTION1 1 00016-01203 TOOL, CRUISE SWITCH, 3 PIECE

2 1 00016-01203-01 TOOL, CRUISE SWITCH, HOLE PUNCH

3 1 00016-01203-02 TOOL, CRUISE SWITCH, TEMPLATE

4 1 00016-01203-03 TOOL, CRUISE SWITCH, EXTRACTION

5 2 00016-01203-O5 SCREWS, SWITCH

6 1 00016-01204 SWITCH, 2 SCREWS

PARTS IDENTIFICATION

PAGE 2 of 8 pages

1

1

1

2

3

4

5 6

PAGE 3 of 8 pages

CONTROL SWITCHLOCATION: RIGHT SIDE STEERING WHEEL COVERHARDWARE: REQUIRES CUTTING TOOLS 00016-01203

1. REMOVE LOWER STEERING COLUMN COVER; THIS REQUIRES

REMOVAL OF THREE (3) PHILIPS SCREWS. FIGURES 1, 2 & 3.

2. REMOVE AIRBAG BY EXTRACTING THE TWO 30 TORX

SCREWS AS ILLUSTRATED IN FIGURE 4A.

3. UTILIZE SMALL SCREWDRIVER TO REMOVE AIRBAG

CONNECTORS AS ILLUSTRATED IN FIGURE 4B.

INSTALLATION

FIGURE 4B

FIGURE 1REMOVE BOTTOM

OF SHROUD

FIGURE 4A

TORX 30 SCREW SCREW CASE

AIRBAG CONNECTOR

STORE AIRBAG FACE UP AS

ILLUSTRATED BELOW

FIGURE 4C

CAUTION: ENSURE THAT BATTERY HAS BEEN DIS-CONNECTED FOR MORE THAN 90 SECONDS PRIOR TO

REMOVAL OF AIRBAG; FAILURE TO HEAD THIS WARN-ING MAY RESULT IN AIRBAG DISCHARGE AND MAY

CAUSE SERIOUS INJURY OR DEATH.

CAUTION: BE SURE TO STORE AIRBAG FACE UP AS

ILLUSTRATED IN FIGURE 4C TO REDUCE INJURY IN

EVENT OF ACCIDENTAL DISCHARGE OF AIRBAG.

FIGURE 2

FIGURE 3

REMOVE (2) PHILIP’SHEAD SCREWS

REMOVE (1) PHILIP’SHEAD SCREW

FIGURE 5

PAGE 4 of 8 pages

CONTROL SWITCH CONTINUED

4. USING THE SWITCH HOLE CUTTING TEMPLATE, 00016-01203, PLACE THE LOCATER TABS INTO OE CRUISE

SWITCH MOUNTING HOLES AND DRILL ONE (1) 5MM (13/64”)HOLE AND TWO (2) 8MM (11/32”). FIGURES 6 & 7

5. USING THE SWITCH HOLE CUTTING TOOL, 00016-01203, PLACE THE LOCATER TABS INTO OE CRUISE

SWITCH MOUNTING HOLES AND WITH 13MM SOCKET, TIGHTEN

THE SCREW UNTIL PLASTIC HOLE IS CUT OUT. FIGURES 8, 9 & 10.

ENSURE THAT THE MARKS INDICATING THE TOP OF THE

CUTTING TOOL ARE FACING UP; THE ANGLE ON THE TOOL

SHOULD SILOUETTE THE CURVES OF THE STEERING SHROUD.FIGURES 8, 9 & 10.

6. SOMETIMES THE CUTTING DIE MAY GET LODGED IN THE

STEERING SHROUD MATERIAL; IN THIS CASE, UTILIZE THE

CUTTING EXTRACTION TOOL, 00016-1203, TO

REMOVE DIE.

THREAD T-BOLT INTO DIE AS SHOWN IN FIGURE 11 AND

PULL TO REMOVE DIE FROM STEERING SHROUD.

INSTALLATION

LOCATER

HOLES

STEERING OUTER

SHIELD PANEL

STEP C: TO CUT HOLE IN STEERING OUTER

SHIELD PLASTIC TIGHTEN 13 MM BOLT

STEP B: PLACE ON INSIDE OF

STEERING OUTER SHIELD PANEL

STEP A: PLACE ON OUTSIDE OF

STEERING OUTER SHIELD PANEL

FIGURE 8

FIGURE 6

ALIGN LOCATER

PINS WITH SWITCH

MOUNTING HOLES

FIGURE 7HOLD TEMPLATE

AND DRILL HOLES

ALIGN LOCATER

PINS WITH SWITCH

MOUNTING HOLES

FIGURE 9

REASSEMBLY

1. RECONNECT NEGATIVE BATTERY CABLE AND TORQUE TO 3 FT LBS.

FINAL SWITCH

MOUNTING LOCATIONFIGURE 13

FIGURE 12

DUMMY

CONNECTOR

GROUND

TERMINAL

CRUISE MOUNTING

HOLES

INSTALLATION

FIGURE 10

FIGURE 11

INSURE TOP INDICATOR

MARKS LINE-UP

TIGHTEN 13MM

BOLT TO CUT HOLE

REMOVE CUTTING DIE

WITH EXTRACTION TOOL

PAGE 5 of 8 pages

CONTROL SWITCH CONTINUED

7. MOUNT CRUISE CONTROL SWITCH WITH TWO (2) TORX 15 SCREWS PROVIDED. REMOVE GROUND TERMINAL AND DUMMY

HORN/CRUISE CONNECTOR FROM STEERING WHEEL AND DIS

CARD. PLUG IN CRUISE SWITCH CONNECTOR ENSURING TO

RECONNECT GROUND TERMINAL. FIGURE 6 & 12

8. REINSTALL AIRBAG.

9. UTILIZING INTERFACE CONNECTORS ON MAIN CRUISE

HARNESS, MAKE INTERFACE CONNECTION TO HORN/CRUISE

CONNECTOR LOCATED AT STEERING SLIP-RING NEAR SWITCH

LOCATION AS SHOWN IN FIGURE 13.

10. REINSTALL TWO (2) PIECE STEERING WHEEL SHROUD.

Torque T30 screws to 78 in. lbs.

2005 TOYOTA COROLLA/MATRIX OE-STYLE CRUISE CONTROL

Page 6 of 8 pages

19/12/03

The cruise control allows you to cruisethe vehicle at a desired speed over 40km/h (25 mph) even with your foot offthe accelerator pedal.

Your cruising speed can be maintained upor down grades within the limits of engineperformance, although a slight speedchange may occur when driving up ordown the grades. On steeper hills, agreater speed change will occur so it isbetter to drive without the cruise control.

CAUTION

� To help maintain maximum controlof your vehicle, do not use thecruise control when driving inheavy or varying traffic, or on slip-pery (rainy, icy or snow–covered) orwinding roads.

� Avoid vehicle speed increases whendriving downhill. If the vehiclespeed is too fast in relation to thecruise control set speed, cancel thecruise control then downshift thetransmission to use engine brakingto slow down.

TURNING THE SYSTEM ON

To operate the cruise control, press the“CRUISE ON–OFF” button. This turns thesystem on. The indicator light in theinstrument panel shows that you can nowset the vehicle at a desired cruisingspeed. Another press will turn the systemcompletely off.

CAUTION

To avoid accidental cruise control en-gagement, keep the “CRUISEON–OFF” switch off when not usingthe cruise control.

Cruise Control Operation

FUNCTION CHECK

2005 TOYOTA COROLLA/MATRIX OE-STYLE CRUISE CONTROL

Page 7 of 8 pages

19/12/03

SETTING AT A DESIRED SPEED

On vehicles with automatic transmission,the transmission must be in “D” beforeyou set the cruise control speed.

Bring your vehicle to the desired speed,push the lever down in the “SET/COAST”direction and release it. This sets the ve-hicle at that speed. If the speed is notsatisfactory, tap the lever up for a fasterspeed, or tap it down for a slower speed.Each tap changes the set speed by 1.6km/h (1.0 mph). You can now take yourfoot off the accelerator pedal.

If you need acceleration—for example,when passing—depress the acceleratorpedal enough for the vehicle to exceedthe set speed. When you release it, thevehicle will return to the speed set priorto the acceleration.

CAUTION

For manual transmission:

While driving with the cruise controlon, do not shift to neutral withoutdepressing the clutch pedal, as thismay cause engine racing or overrev-ving.

CANCELLING THE PRESET SPEED

You can cancel the preset speed by:

a. Pulling the lever in the “CANCEL” di-rection and releasing it.

b. Depressing the brake pedal.c. Depressing the clutch pedal (manual

transmission).

If the vehicle speed falls below about 40km/h (25 mph), the preset speed will auto-matically cancel out.

If the vehicle speed drops 16 km/h (10mph) below the preset speed, the presetspeed will also automatically cancel out.If the preset speed automatically cancelsout other than for the above cases, haveyour vehicle checked by your Toyota deal-er at the earliest opportunity.

RESETTING TO A FASTER SPEED

Push the lever up in the “RES/ACC” direc-tion and hold it. Release the lever whenthe desired speed is attained. While thelever is held up, the vehicle will graduallygain speed.

However, a faster way to reset is to ac-celerate the vehicle and then push thelever down in the “SET/COAST” direction.

RESETTING TO A SLOWER SPEED

Push the lever down in the “SET/COAST”direction and hold it. Release the leverwhen the desired speed is attained. Whilethe lever is held down, the vehicle speedwill gradually decrease.

However, a faster way to reset is to de-press the brake pedal and then push thelever down in the “SET/COAST” direction.

2005 TOYOTA COROLLA/MATRIX OE-STYLE CRUISE CONTROL

Page 8 of 8 pages

19/12/03

On vehicles with automatic transmission,even if you turn off the overdrive switch,with the cruise control on, engine brakingwill not be applied because the cruisecontrol is not cancelled. To decrease thevehicle speed, reset to a slower speedwith the cruise control lever or depressthe brake pedal. If you use the brakepedal, cruise control is cancelled.

RESUMING THE PRESET SPEED

If the preset speed is cancelled by pullingthe control lever or by depressing thebrake pedal or clutch pedal, pushing thelever up in the “RES/ACC” direction willrestore the speed set prior to cancellation.

However, once the vehicle speed falls be-low about 40 km/h (25 mph), the presetspeed will not be resumed.

CRUISE CONTROL FAILURE WARNING

If the “CRUISE” indicator light in theinstrument cluster flashes when using thecruise control, press the “CRUISEON–OFF” button to turn the system offand then press it again to turn it on.

If any of the following conditions then oc-curs, there is some trouble in the cruisecontrol system.

� The indicator light does not come on.

� The indicator light flashes again.

� The indicator light goes out after itcomes on.