Pallet Lumber: Supply Issues and Outlook Western Pallet Association Western Pallet Association Don Haid Don Haid Markets and Economic Markets and Economic Research Research January 22, 2006 January 22, 2006
Pallet Lumber: Supply Issues and Outlook
Western Pallet AssociationWestern Pallet Association
Don HaidDon HaidMarkets and Economic ResearchMarkets and Economic ResearchJanuary 22, 2006January 22, 2006
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Forward-Looking Statement
Information in this presentation is derived principally from publicly available Information in this presentation is derived principally from publicly available information, forest products and building industry publications and websites, information, forest products and building industry publications and websites, data compiled by market research firms, and similar sources. Although we data compiled by market research firms, and similar sources. Although we believe that this information is reliable, we have not independently verified believe that this information is reliable, we have not independently verified any of this information and we cannot assure you that it is accurate. This any of this information and we cannot assure you that it is accurate. This presentation also contains forecasts regarding future economic conditions, presentation also contains forecasts regarding future economic conditions, demand, commodity prices and similar matters. The accuracy of such demand, commodity prices and similar matters. The accuracy of such forecasts is subject to a number of risks, uncertainties and assumptions that forecasts is subject to a number of risks, uncertainties and assumptions that may cause actual results to differ materially from those projected, including, may cause actual results to differ materially from those projected, including, but not limited to, the effect of general economic conditions, including the but not limited to, the effect of general economic conditions, including the level of interest rates, housing starts and exchange rates; the relative strength level of interest rates, housing starts and exchange rates; the relative strength of various U.S. and global business segments; energy prices; raw material of various U.S. and global business segments; energy prices; raw material prices; transportation disruptions; the effect of governmental actions; natural prices; transportation disruptions; the effect of governmental actions; natural disasters; and the outbreak of terrorism, war and other hostilities. disasters; and the outbreak of terrorism, war and other hostilities.
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Agenda
IntroductionIntroduction Supply IssuesSupply Issues
• Timber perspective• Lumber manufacturing perspective
Demand IssuesDemand Issues• Macro outlook• Linkages to framing lumber and industrial production
OutlookOutlook• Major take-aways
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There is no supply shortage in North America
Offshore ExportsOffshore Exports
CanadianTimber
CanadianTimber
U.S. PublicTimber
U.S. PublicTimber
U.S. PrivateTimber
U.S. PrivateTimber
Sourced by:
U.S. SawmillsU.S. Sawmills Canadian SawmillsCanadian SawmillsOffshore SawmillsOffshore Sawmills
Supplied by:U.S. Lumber ExportsU.S. Lumber Exports
(39 BBF) (20 BBF)(2.5 BBF)
U.S. Trend Lumber DemandU.S. Trend Lumber Demand(61 BBF*)
*2004
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Canadian output has stepped up to meet demand
0
5
10
15
20
25
30
35
1998 1999 2000 2001 2002 2003 2004 2005 2006
Canadian Lumber Production (SAAR)Billion Board Feet
QuarterlyQWDCNLGP18A
OntarioQuebec
Prairies
B.C.Interior
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BC Harvest: Huge potential increase over midterm but…
0
10
20
30
40
50
60
2002-04 2005-12 2013-17 2018-50
Harvested Beetle KillAAC
Estimated Impacts of Mountain Pine Beetle Infestationon Timber Harvests in 20 Harvest Units in B.C.
Million Cubic MetersLog Volume per Year
AnnualATLG07B
InventoryAdjustment
Source: BCMOF
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Western harvest stable
0
2
4
6
8
10
12
14
1978 1983 1988 1993 1998 2003 2008
Public
Industrial
Nonindustrial
Forecast
Westside Washington and Oregon Harvestby OwnerBillion Board Feet
(Scribner)
AnnualATLG11D
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But output now surpasses early 1990’s
6
7
8
9
10
11
12
13
1988 1991 1994 1997 2000 2003
West Coast Lumber ProductionBillion Board Feet
AnnualAWDUSLGP01A
2005 YTD
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Total lumber supplies may be adequate but low grade proportion trending lower over time
0
20
40
60
80
100
120
1981 1994 2003
Better than #2
#2
#3 and Lower
38%
39%
23%
29%
52%
19%
23%
57%
20%
Southern Sawmill Grade MixPercent of Mix
AnnualAWDG140A
Source: SFPA
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The Pallet Industry (30,000 ft view)
More than 3,000 new pallet manufacturersMore than 3,000 new pallet manufacturers Consumed 6.5 BBF of lumber per year, of which:Consumed 6.5 BBF of lumber per year, of which:
• 4.4 BBF was Hardwood and• 2.1 BBF was Softwood
91% of pallets are wood (5% plastic, 2% metal 2% fiber 91% of pallets are wood (5% plastic, 2% metal 2% fiber based)based)
Source: Pallet and Container Research Lab, Dept of Wood Science & Forest Products, Virginia Tech
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Lumber Production: Framing grades dominate sawmill output
0 20 40 60 80 100
SS & DSS
No. 1
No. 1 & No. 2 Dense
Dimension & No. 2
High Grade Boards
No. 3
No. 4
Other
Southern Sawmill Dimension Grade Mix 2003
% of Mix
AWDUSLGD29A
Framing and
Specialty 77%
Source: Southern Forest Products Association, 2003 Mill Survey
Low Grade 23%
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The Role of Lumber Manufacturing Economics
The joint product problemThe joint product problem Manufacturing seeks the highest possible return for its Manufacturing seeks the highest possible return for its
outputoutput Technological change is constantly increasing the Technological change is constantly increasing the
recovery of higher grade material from logsrecovery of higher grade material from logs
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The Role of Lumber Manufacturing Economics
The joint product problemThe joint product problem Manufacturing seeks the highest possible return for its Manufacturing seeks the highest possible return for its
outputoutput Technological change is constantly increasing the Technological change is constantly increasing the
recovery of higher grade material from logs and reducing recovery of higher grade material from logs and reducing residuals residuals
Mills are getting fewer and biggerMills are getting fewer and bigger
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Trend to fewer, larger, high efficiency mills
0
50
100
150
200
250
300
350
400
450
Coast Inland South
1987
2004
-32%*-41%*
-45%*
Number of U.S. Sawmills1987 vs. 2004
Number
AWDUSLGD24A* % change from 1987
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Regional shifts, but total US production stable to increasing
0
4
8
12
16
20
Coast Inland South
19872004
Lumber Output, 1987 vs. 2004Billion Board Feet
AWDUSLGD25A Source: WWPA
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Changes in production of hardwood lumber have been driven by change in industrial manufacturing
Domestic furniture manufacturing has seen a steady Domestic furniture manufacturing has seen a steady decline as off-shore imports climbdecline as off-shore imports climb
Sector is a significant user of high grade hardwood lumberSector is a significant user of high grade hardwood lumber
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Consumption continues to grow but domestic manufacturing is shrinking
-2
0
2
4
6
8
1992-1997 1998-2003 2004-2005
ConsumptionIndustrial Prod
Growth in U.S. Consumption of Furniture and Beddingvs. Household Furniture Production Index
Percent Change
AnnualAMDOT100C Source: FRB, BEA
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0
5
10
15
20
25
30
1997 1998 1999 2000 2001 2002 2003 2004 2005
Latin America
Europe
Other Asia
Canada
China/Hong Kong
Source: U.S. Department of Commerce
U.S. Furniture Imports by OriginBillion $
AnnualAWDG136A
Growth is being met by imports
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0
1
2
3
4
1995 1997 1999 2001 2003 2005
Source: Hardwood Review
N.A. Hardwood Lumber Consumption for FurnitureBillion Board Feet
AnnualAWDUSLGD27B
Trend
Result has been lower lumber use by domestic furniture industry
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10
11
12
13
14
15
1995 1997 1999 2001 2003 2005
North American Hardwood ProductionBillion Board Feet
Source: Hardwood ReviewAnnual
AWDUSLGD26C
And explains most of the decline in hardwood lumber production
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Changes in the production of hardwood lumber have been driven by change in industrial manufacturing
Domestic furniture manufacturing has seen a steady Domestic furniture manufacturing has seen a steady decline as off-shore imports climbdecline as off-shore imports climb
Sector is a significant user of high grade hardwood lumberSector is a significant user of high grade hardwood lumber Lower overall hardwood lumber production reduces Lower overall hardwood lumber production reduces
supply of available pallet lumbersupply of available pallet lumber
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1
2
3
4
5
1995 1997 1999 2001 2003 2005
Source: Hardwood Review
Billion Board Feet
AnnualAWDUSLGD27C
N.A. Hardwood Lumber Consumption for Pallet/Crating
Pallet consumption forced to adjust to shifting production/consumption pattern
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Supply Summary
Harvestable timber supply not a problemHarvestable timber supply not a problem Softwood driven by framing lumberSoftwood driven by framing lumber In hardwoods ― Changes in furniture industry and In hardwoods ― Changes in furniture industry and
increased competition from other segments impact pallet increased competition from other segments impact pallet supplysupply
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Demand Issues: Macro Outlook
Housing drivers have peakedHousing drivers have peaked
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Inflation Now Firmly Above “Deflation” Level
1.0
1.5
2.0
2.5
3.0
3.5
4.0
1999 2000 2001 2002 2003 2004 2005 2006
Total
Core (excl Food + Energy)
Growth in U.S. Consumer Price Index% Change Year Ago
QuarterlyQMDIF31A
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Approaching Early 1980s Experience
10
20
30
40
50
60
1970 1975 1980 1985 1990 1995 2000 2005
U.S. Refiner Acquisition Costof Crude Oil (Composite)
2004$/BBL
AnnualAMDOT40C
estimate
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Expect Fed to continue to increase rates
0
2
4
6
8
10
2000 2001 2002 2003 2004 2005 2006 2007
U.S. Interest Rates vs.Effective Mortgage Rate for New Homes
Percent
QuarterlyQMDIR51A
3-monthCommercial Paper
Moody BAA
Effective Mortgage Rate on New Homes
Forecast*
Source: FRB, FHFB, Weyerhaeuser*
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Rising rates moves housing off of peak levels
0.4
0.6
0.8
1.0
1.2
1.4
1.6
1.8
1975 1980 1985 1990 1995 2000 2005
Forecast*
DemographicTrend*
Source: Census, Weyerhaeuser*
U.S. Single-family Housing StartsMillion Units
AnnualAMDHO19E
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Has been a major boost to repair and remodeling
0
30
60
90
120
150
180
1995 1997 1999 2001 2003 2005
Total Home Equity Cashed OutBillion $
AnnualAMDIR25A
Forecast
Source: Freddie Mac
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Demand Issues: Macro Outlook
Housing drivers at peak levelsHousing drivers at peak levels Lumber market driven by housing and repair and remodel Lumber market driven by housing and repair and remodel
segmentssegments
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Single family and repair and remodel are biggest demand components
0
10
20
30
40
50
60
70
80
2004
Repair & Remodel
Industrial & Other
Single Family
Multi Family & Mobiles
Residential
North America Lumber DemandBillion Board Feet
AWDUSLGD06C
Canada
Net Trade
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Capacity has grown to meet peak demand
30
40
50
60
70
80
1988 1991 1994 1997 2000 2003 2006
Demand
Capacity
Demand on North American Lumber Millsvs. Capacity
Billion Board Feet
AnnualAWDNALGD01K
Forecast
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Demand Issues: Macro Outlook
Housing drivers at peak levelsHousing drivers at peak levels Lumber market driven by housing and repair and remodel Lumber market driven by housing and repair and remodel
segmentssegments Industrial production and pallet demandIndustrial production and pallet demand
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Industrial Production provides an indicator of pallet demand
-10
-5
0
5
10
2001 2002 2003 2004 2005 2006
U.S. Industrial Production,Manufacturing
% Change Year Ago
MonthlyMMDIP04A
Durables
Nondurables
Source: FRB
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Look at Component Sectors with products which move on pallets
Components of Durable Manufacturing Growth
Average Annual Growth
Annual % Change Proportion (%) 2000-2004 2005
Manufacturing 100 0.4 3.8 Durable Goods 56 1.1 6.2 Fabricated Metal Products 7 (1.9) 3.2 Machinery 7 (1.7) 4.7 Computers & Electronics 10 6.3 19.3 Transportation Equipment 14 1.5 4.7 Furniture 2 0.3 (0.6)
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Durable goods growth strongest, and continues in 2006
Components of Durable Manufacturing Growth
Average Annual Growth
Annual % Change Proportion (%) 2000-2004 2005 2006
Manufacturing 100 0.4 3.8 3.7 Durable Goods 56 1.1 6.2 5.6 Fabricated Metal Products 7 (1.9) 3.2 -- Machinery 7 (1.7) 4.7 -- Computers & Electronics 10 6.3 19.3 -- Transportation Equipment 14 1.5 4.7 -- Furniture 2 0.3 (0.6) --
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Nondurables: Declining growth until 2005
Components of Nondurable Manufacturing Growth
Average Annual Growth
Annual % Change Proportion (%) 2000-2004 2005
Manufacturing 100 0.4 3.8 Nondurable Goods 44 (0.3) 0.7 Food, Beverages & Tobacco 14 0.3 1.7 Paper 4 (1.7) 0.2 Chemicals 14 1.7 (0.1) Plastics & Rubber Products 5 (0.3) 1.9
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Components of Nondurable Manufacturing Growth
Average Annual Growth
Annual % Change Proportion (%) 2000-2004 2005 2006
Manufacturing 100 0.4 3.8 3.7 Nondurable Goods 44 (0.3) 0.7 1.1 Food, Beverages & Tobacco 14 0.3 1.7 -- Paper 4 (1.7) 0.2 -- Chemicals 14 1.7 (0.1) -- Plastics & Rubber Products 5 (0.3) 1.9 --
Nondurables: growing around 1% in 2006
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Industrial production outlook: Steady around 4%
-6
-4
-2
0
2
4
6
8
2000 2001 2002 2003 2004 2005 2006 2007
ConsumptionIndustrial Production
Growth in U.S. Real Consumer Spending vs.Industrial Production Manufacturing Index
% Change Year Ago
QuarterlyQMDOT82A
Forecast*
Source: BEA, FRB, Weyerhaeuser*
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Outlook / Major take aways
Timber is not constraining lumber supply over long termTimber is not constraining lumber supply over long term Changes in other industrial lumber sectors impacting Changes in other industrial lumber sectors impacting
pallet and low grade supplypallet and low grade supply Demand for housing at a peak, lumber demand slowing in Demand for housing at a peak, lumber demand slowing in
2006, improving availability of industrial lumber2006, improving availability of industrial lumber Industrial production growth continues, favoring pallet Industrial production growth continues, favoring pallet
makersmakers
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What Questions Do You Have?What Questions Do You Have?