P ower plus P erformance MicroDrives from 0.25 to 5 HP Simple to use in General Industrial & Commercial Applications.

: Overview: Overview

• V/Hz operation• Horsepower Ratings: 0.25 to 5• Built-in LED Display & Keypad

• No need to add a separate keypad• Manual Speed Potentiometer• Built-in dynamic braking circuit• Select separate resistor for braking

• Finger-safe IP20 enclosure is standard.• Can be easily modified to accommodate

NEMA 1 applications with a kit addition. The kit allows for a conduit connection.

: Drive Ratings: Drive Ratings

Voltage Ratings: • 100 to 120 V AC Input:

• 1-phase input• 3-phase, 0 to 230 V output

• 200 to 240 V AC Input:• 1- or 3-phase input• 0 to 230 V output

• 380 to 480 V AC:• 3-phase input• 0 to 480 V output

: Dimensions mm (inches): Dimensions mm (inches)Frame A B C D E F G

ShippingWeight

A 80(3.15)

185(7.28)

136(5.35)

67(2.64)

152(5.98)

59.3(2.33)

140(5.51)

1.4 kg(3.1 lbs)

B 100(3.94)

213(8.39)

136(5.35)

87(3.43)

180(7.09)

87.4(3.44)

168(6.61)

2.2 kg(4.9 lbs)

¹ Height dimension includes optional NEMA 1 / IP30 kit

² Height dimensions without optional NEMA 1 / IP30 kit

Bottom View w/o NEMA 1 / IP30 Kit

• Overload Protection:

• 150% current for one minute

• 200% current overload for 3 seconds

• Carrier Frequency: 2 to 16kHz (Generally the higher the setting the quieter the motor)

• Output Frequency: 0 to 240 Hz

• Power Dip Ride-Through: minimum 500 milliseconds w/o Fault

• Protection: Under-voltage, Over-voltage, Motor-overload, Over-current, Ground-Fault & Drive Over-temperature

• Braking: Internal Dynamic Brake IGBT

: Electrical Specifications: Electrical Specifications

: Global Design: Global Design

Single Phase, 230Vac Units available with optional integral filter for CE compliance

IGBT Module

• • UL Listed for USA• cUL Listed for Canada

• • C-Tick for Australia

• • CE Marked for Europe• Input Mains Filter Option for

European EMC Directive Compliance

: Mounting Flexibility: Mounting Flexibility• Compact

Dimensions minimizes required panel space

• Keypad & Local Speed Pot allow operation Out-of-the-Box

• Screw or DIN Rail Mount with Zero Stacking capability

• Optional NEMA 1 Kit allows conduit connection

Nema 1 (IP30 ) kit• Field installed

option for 40°C ambient

Standard IP20• DIN rail or panel

mounting for 50°C ambient

• Zero Stacking up to 40°C ambient

: Control Wiring: Control Wiring

RS485

Dedicated inputs for start, stop and reverse operation provide simplicity

2 programmable inputs provide

additional control flexibility

DIP switch selection for

24Vdc sink or source control

provides flexibility

4 Status 4 Status

LED’s LED’s

indicate indicate

modes as modes as

well as well as

operationoperation

4 Status 4 Status

LED’s LED’s

indicate indicate

modes as modes as

well as well as

operationoperation

Display LED’s identify operation and Display LED’s identify operation and

direction, as well as unit values.direction, as well as unit values.

Display LED’s identify operation and Display LED’s identify operation and

direction, as well as unit values.direction, as well as unit values.

: Startup is Fast & Simple: Startup is Fast & Simple• Control keys on the keypad

are active Out-of-the-Box for immediate operation

• 10 most common parameters categorized in the “ Basic Parameter Group ” to shorten & simplify startup

• P031 Motor Nameplate Voltage• P032 Motor Nameplate Current• P033 Motor Overload Current• P034 Minimum Frequency• P035 Maximum Frequency• P036 Start Source• P037 Stop Mode• P038 Speed Reference• P039 Accel Time 1• P040 Decel Time 1

Start Input: (Setup P036)• Pushbutton on front keypad • Terminal 02 Hardwired Input

• 2-wire or 3-wire control logic• 2-wire includes 10msec response to

Start input

Stop Input: (Setup P037)• Pushbutton on front keypad • Terminal 01 Hardwired Input

• Coast to Rest• Ramp to Rest• DC Injection Braking

Speed Reference: (Setup P038)• Drive potentiometer• Digital Speed setting from keypad• 0 to 10V Analog • 4 to 20 mA • Preset Speed (4 set-points)

: Key Control Parameters: Key Control Parameters

Out-of-the-Box Performance

• Good Low Speed Torque

• Good Constant Torque

• Good Constant HP performance

• Good torque generation, with

• 150% for one minute overload rating

Package with a Wide Range of Reliance Electric Motors

• XE

• V*S Master

• RPM-AC

: Performance: Performance

V*S Utilities• Windows Explorer look and feel

• Left side tree view• Right side parameter list• HTML help

• Parameter Upload / Download• Configure parameter settings• Monitor I/O activity• Compare files

• Can copy parameter files to multiple MD60 drives for ease of start-up

: PC Configuration: PC Configuration

Common Configuration Common Configuration Software as used with Software as used with

SP600 AC Drives.SP600 AC Drives.

Common Configuration Common Configuration Software as used with Software as used with

SP600 AC Drives.SP600 AC Drives.

• Remote NEMA 4 keypad

• Copy-Cat keypad

• Dynamic Brake resistor Kit

• Use existing Reliance DB resistors today

• 3HP, 230V 1-phase and 3-phase (C frame)

: Under Development: Under Development

: Product Positioning: Product Positioning

Performance

Power rating (HP) 0.25 0.5 3.0 5.0

SP120

SP600: SP600: SVC, Flexibility, Feature Set SVC, Flexibility, Feature Set HP Range - 1/2 to 50HPHP Range - 1/2 to 50HP

MD60 V/Hz

MD60 w/ SVC (Early 2003)

50HP

10HP

Adding Versatility:

Dynamic Braking

16kHz switching

PC Software

NEMA 1 Kit

SP200

: “The Right Choice”: “The Right Choice”

• MD60 provides a product line extension from SP600

• It accommodates customers that only desire V/Hz performance in a simple package from 0.25 to 5 HP.

• MD60 replaces to SP120 & SP200 to simplify our product line.

• Easier to do business with RE

• Minimizes inventory at all levels

• MD60 is a more competitive product in the 0.25 to 5 HP range. A market segment where customers base their buying decisions heavily on price.

MD60 Appendix SlidesMD60 Appendix Slides

These are for reference only when technical details are required by the customer.

• Ambient temperature• -10 to + 50° C IP20• -10 to + 40° C w/ NEMA 1 kit

• Relative Humidity:• 0 to 95% non-condensing

• Vibration spec(operating): • 1G peak, 5 to 2000 Hz

• Shock spec (operating): • 15G peak, 11msec duration

• Altitude: • 1000m (3300 ft) w/o derating

: Environmental Specs: Environmental Specs

• Rated output power

•1/4 to 1 HP (115 V input)

•1/4 to 5 HP (230 V input)

•1/2 to 5 HP (460 V input)

• 150% current overload for one minute

• 200% current overload for 3 seconds

• Efficiency: 97.5% (typical)

• Carrier Frequency: 2 to 16kHz

• Output Frequency: 0 to 240

• Internal Dynamic Brake IGBT

• Digital Input Accuracy: +/-0.05% of set output frequency

• Analog Input Accuracy: +/-0.5% of Maximum Output Frequency

• Relay Output: Form C Contact

• 3A resistive at 30VDC, 0.5A inductive at 30VDC

• Power Dip minimum ride through of 500 milliseconds w/o Fault

• Under-voltage, Over-voltage, Motor-overload, Over-current, Ground-Fault & Drive Over-temperature protection

: Electrical Specifications: Electrical Specifications

• Digital Input Configuration

• Input terminals 5 and 6 are configurable, allows for jog, preset speed selection, accel/decel 2 selection, local keypad selection

• Relay Output Selection

• Preset Frequencies (4 Presets)

• Jog Setup

• DC Braking

• Dynamic Braking Setup

•V/Hz Curve Selection

• Start Boost setting

• select VT/CT

•S-Curve

• Linear or S-Curve accel/decel

•Adjustable Current Limit

•Auto Restart Setup

• Set retries and Delay

•Start at Power Up Selection

•Flying Start Enable

: Advanced Start-up Parameters: Advanced Start-up Parameters

• 2 or 3 wire control accommodates either maintained or momentary start methods.

• Automatic torque boost provides robust out of the box torque performance reducing the need for manual adjustments.

• Carrier frequency adjustment provides optimization for low audible motor noise (2.0 - 16 kHz)

• Motor overload current to match motor full load amps (FLA).

• Primary acceleration and deceleration rates provide smooth, energy saving starts

• Minimum and maximum speed limits prevent known extremes that can damage equipment.

• Linear or S-curve acceleration and deceleration modes.

• Monitor 19 separate Display values

: Adjustable Features: Adjustable Features

Out-of-the-Box Performance

• Good Low Speed Torque

• Good Constant Torque

• Good Constant HP performance• Good torque generation, with

• 150% for one minute overload rating

• Adjustable V/Hz curve• Adjust Start Boost for improved

starting torque• +/-2% Speed Regulation

• 40:1 Operating Speed Range• 10:1 Constant Torque production

: Performance: PerformanceMD60 Low Speed Operation

Torque/Speed Curves (5HP, 230V)

0

0.20.4

0.6

0.81

1.2

1.4

1.61.8

2

0 50 100 150 200 250 300 350

Vel (RPM)

Torq

ue

(PU

)

MD60 Constant Torque and Constant HorsepowerTorque/Speed Curves (5HP, 230V)

0

0.5

1

1.5

2

2.5

0 500 1000 1500 2000 2500 3000

Vel (RPM)

Torq

ue (P

U)

• Short cable distance filter meets EN55011• Class A to 5 meters• Class B to 1 meter

• Further testing will be performed for actual results

• Long cable distance filter meets EN55011 • Class A to 100 meters• Class B to 25 meters

: EMC Filters for CE Compliance: EMC Filters for CE Compliance

External filters are available for all 3-phase as well as 115V 1-phase ratings.

: Migration from SP120 & SP200: Migration from SP120 & SP200

SP120 SP200 MD60

Horsepower Range 0.25 - 5.0 0. 5 - 2.0 0.25 - 5.0

Enclosure IP20 IP20 IP20 (NEMA 1 Option)Mounting Screw Mount Screw Mount & DIN Rail Screw Mount & DIN RailStacking 30 mm spacing 25 mm spacing ZeroDynamic Braking NO NO YESPC Software NO NO YESRemote OIM NO YES YES (future)Digital Inputs Qty 5; 24Vdc Qty 4; 24Vdc Qty 6; 24VdcAnalog Inputs Qty 2; 0-10V & 4-20mA Qty 1 or 2 (model specific) Qty 2; 0-10V & 4-20mADigital Outpus Qty 2 Digital & 1 Relay Qty 1 Form C Relay

(1 NO / 1 NC)Qty 1 Form C Relay

(1 NO / 1 NC)Comm Port RS 485 None RS 485

: Comparison to SP600: Comparison to SP600

SP600 MD60

Horsepower Range 0. 5 - 50 0.25 - 5.0

Enclosure NEMA 1 IP20 w/ NEMA 1 Kit OptionMounting Wall or Flange Mount Screw Mount & DIN RailControl Type V/Hz & Sensorless Vector V/HzDynamic Braking YES; Heatsink Mount Resistors YES; Remote Mount ResistorsPC Software YES; V*S Utilities YES; V*S UtilitiesRemote OIM YES YES (future)Digital Inputs Qty 6; 24Vdc Qty 6; 24VdcAnalog Inputs Qty 1 or 2 (model specific) Qty 2; 0-10V & 4-20mADigital Outpus Qty 1 Form C Relay (1 NO / 1 NC) Qty 1 Form C Relay (1 NO / 1 NC)Comm Port DPI RS 485