Owner's Manual CRAFTSMIIN ° 18.5 HE 42" Mower Electric Start 6 Speed Transaxle Model No. 917,274752 i_] his product has a mowemission engine which operates differently from previously built engines. Before you start the engine, read and understand this Owner's Manual. Read and follow all Safety Rules and instructions before operating this equipment. For answers to your questions about this product, Call: 1_800-659°5917 Sears Craftsman Help Line 5 am o5 pm, Men o Sat Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A. Visit our Craftsman website:www.sears.com/craftsman
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Owner's Manual CRAFTSMIIN · area and in the watchful care oTa responsible adult other than the operator.,, Be alert and turn machine off if a child enters the area. Before and while
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Transcript
Owner's Manual
CRAFTSMIIN°
18.5 HE 42" MowerElectric Start
6 Speed Transaxle
Model No.917,274752
i_] his product has a mowemission engine which operatesdifferently from previously built engines. Before you start theengine, read and understand this Owner's Manual.
Read and follow all SafetyRules and instructions before
operating this equipment.
For answers to your questions about
this product, Call:
1_800-659°5917Sears Craftsman Help Line5 am o5 pm, Men o Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
LIMITEDWARRANTYON CRAFTSMANRIDINGEQUIPMENTFortwo (2)years from the date of purchase,if this CraftsmanRiding Equipmentismaintained,lubricatedand tuned upaccordingto the instructionsin the owner'smanual,Searswill repairor replacefree of chargeany parts that are foundto bedefectiveinmaterialor workmanshipaccordingto the guidelinesof coveragelisted below.Searswillalso providefree labor for these applicablewarrantedparts for the two full years.Duringthe first 30 daysof purchase,therewill be nochargesto servicethe productat yourhomefor issuescoveredby this warranty.(Seeexclusionsbelow). Foryourconve-nience, IN HOMEwarrantyservicewill still be availableafterthe first 30 daysof pur-chase, buta trip chargewill apply.Thischargewill bewaived if the Craftsmanproduct isdroppedoff at an authorizedSears location.For the nearestauthorizedSears location,pleasecall [email protected] warrantyapplies onlywhile this productis withinthe UnitedStates.
This Warrantydoes notcover:Expendableitemswhich becomeworn duringnormaluse, includingbut not limitedtoblades,spark plugs,air cleaners,belts,and oil filters.StandardMaintenanceServicing,oil changes, or tune-upsTire replacementor repaircausedby puncturesfrom outsideobjects,such as nails,thorns,stumps,or glass.Repairsnecessarybecauseof operatorabuse, includingbut not limitedto, damagecausedby towingobjectsbeyondthe capabilityof the ridingequipment,impactingobjectsthat bendthe frameor crankshaft,or over-speedingthe engine.Repairsnecessarybecauseof operatornegligence,includingbut not limitedto,elec-trical and mechanicaldamagecausedby improperstorage,failureto use the propergradeand amount of engine oil, failureto keepthe deckclear of flammabledebris,or failureto maintainthe equipmentaccordingto the instructionscontainedin theowner'smanual.
• Engine (fuel system)cleaningor repairscausedby fueldeterminedto becontami-nated or oxidized(stale). In general,fuel should beused within30 daysof its pur-chase date.
• Normaldeteriorationand wear of the exteriorfinishes,or productlabel replacement.• Ridingequipmentusedfor commercialor rental purposes.
LIMITEDWARRANTYON BATTERYFor ninety(90) daysfrom date of purchase,if anybattery includedwith this ridingequip-ment provesdefectivein materialor workmanshipand our testingdeterminesthe batterywill not holda charge, Searswill replacethe batteryat nocharge. Duringthe first 30daysof purchase,therewill be nochargesto replacethe batteryat your HOME. Afterthe first 30 days, foryour convenience,IN-HOMEwarrantyservicewill still be avail-ablebut a trip chargewill apply. Thischarge will bewaived if the Craftsmanproduct isdroppedoff at an authorizedSears location.For the nearestauthorizedSears location,pleasecall 1-800-4-MY-HOME@.
This battery warrantyapplies onlywhile this productis within the UnitedStates.
This warrantygivesyou specificlegal rights,and you mayalso haveother rights,whichvary,from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
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iMPORTANT: This cutting machine is capable of amputating hands and feet and throw-ing objects. Failure to observe the following safety instructions could result in seriousinjury or death.
d_IbWARNJNG: In order to prevent ac-cidental starting when setting up, trans-porting, adjusting or making repairs,always disconnect spark plug wire andplace wire where it cannot contact sparkplug.
_WARNJNG: Do not coast down a hill inneutral, you may lose control of the tractor.
,_WARNJNG: Tow only the attachmentsthat are recommended by and comply withspecifications of the manufacturer of yourtractor. Use common sense when towing.Operate only at the lowest possible speedwhen on a slope. Too heavy of a load,while on a slope, is dangerous. Tires canlose traction with the ground and causeyou to lose control of your tractor.
d_IbWARNJNG: Engine exhaust, some ofits constituents, and certain vehicle com-ponents contain or emit chemicals knownto the State of California to cause cancer
and birth defects or other reproductiveharm.
d_IbWARNJNG: Battery posts, terminalsand related accessories contain lead and
lead compounds, chemicals known to theState of California to cause cancer and
birth defects or other reproductive harm.Wash hands after handling.
L GENERAL OPERATION
* Read, understand, and follow allinstructions on the machine and in themanuat before starting.Do not put hands or feet near rotatingparts or under the machine. Keep clearof the discharge opening at all times.Only aJlow responsibJe adults, who arefamiliar with the instructions, to operatethe machine.
Clear the area of objects such asrocks, toys, wire, etc., which could bepicked up and thrown by the blades.Be sure the area is clear of bystand-ers before operating. Stop machine ifanyone enters the area.Never carry passengers.Do not mow in reverse unless abso-
lutely necessary. Always look downand behind before and whiJe backing.
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Never direct discharged materiattoward anyone. Avoid dischargingmaterial against a wall or obstruction.Material may ricochet back toward theoperator. Stop the blades when cross-ing gravel surfaces.Do not operate machine without theentire grass catcher, discharge guard,or other safety devices in place andworking.Slow down before turning.Never leave a running machineunattended. Always turn off blades,set parking brake, stop engine, andremove keys before dismounting.Disengage blades when not mowing.Shut off engine and wait for all parts tocome to a complete stop before clean-ing the machine, removing the grasscatcher, or unclogging the dischargeguard.Operate machine only in daylight orgood artificiaJ light.Do not operate the machine whileunder the influence of alcohol or drugs.Watch for traffic when operating nearor crossing roadways.Use extra care when loading or un-loading the machine into a trailer ortruck.Always wear eye protection when oper-ating machine.Data indicates that operators, age 60years and above, are involved in alarge percentage of riding mower-re-lated injuries. These operators shouldevaluate their ability to operate theriding mower safely enough to protectthemselves and others from seriousinjury.Follow the manufacturer's recommen-
dation for wheel weights or counter-weights.Keep machine free of grass, leaves orother debris build-up which can touchhot exhaust / engine parts and burn.Do not allow the mower deck to plowleaves or other debris which can cause
build-up to occur. Clean any oil or fuelspillage before operating or storing themachine. Allow machine to cool before
storage.
H.SLOPE OPERATIONSlopesarea majorfactor relatedto lossofcontrol and tip-overaccidents,whichcanresult in severe injuryor death. Opera-tion on all slopes requiresextracaution. Ifyou cannotback up the slope or if you feeluneasyon it, do not mow it.
Mowup and downslopes,not across.Watch for holes, ruts, bumps,rocks,orotherhiddenobjects. Uneventerraincouid overturnthe machine.Tall grasscan hideobstacles.Choosea low groundspeedso thatyou will not haveto stop or shift whileon the slope.Do not mowonwet grass.Tires maylose traction.Always keepthe machineingear whengoingdownslopes.Donot shift toneutraland coastdownhill.Avoidstarting, stopping,or turning ona slope. If the tires losetraction, dis-engage the bladesand proceedslowlystraightdownthe slope.Keepall movementon the slopesslowand gradual. Do not makesuddenchanges in speedor direction,whichcould causethe machineto roll over.Useextracarewhile operatingma-chine with grasscatchersor otherat-tachments;theycan affectthe stabilityof the machine.Do no useon steepslopes.Do not try to stabilizethe machinebyputtingyour foot on the ground.Do not mownear drop-offs,ditches,or embankments.The machinecouldsuddenly roll over if a wheel is over theedge or if the edge caves in.
Ill.CHILDREN
Tragic accidents can occur if the operatoris not alert to the presence of children.Children are often attracted to the machine
and the mowing activity. Never assumethat children will remain where you lastsaw them.
Keep children out of the mowing areaand in the watchfut care of a respon-sible adult other than the operator.Be alert and turn machine off if a childenters the area.Before and while backing, look behindand down for small children.
Never carry children, even with theblades shut off. They may fall off andbe seriously injured or interfere withsafe machine operation. Children whohave been given rides in the past maysuddenly appear in the mowing areafor another ride and be run over or
backed over by the machine.Never allow children to operate themachine.
Use extra care when approaching blindcorners, shrubs, trees, or other objectsthat may block your view of a child.
IV.TOWING
* Tow only with a machine that has ahitch designed for towing. Do not at-tach towed equipment except at thehitch point.Follow the manufacturer's recom-
mendation for weight limits for towedequipment and towing on slopes.Never allow children or others in or on
towed equipment.On slopes, the weight of the towedequipment may cause loss of tractionand loss of control.
Travel slowly and allow extra distanceto stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personat injury or propertydamage, use extreme care in handlinggasoline. Gasoline is extremely flammableand the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,and other sources of ignition.Use only approved gasoline container.Never remove gas cap or add fuel withthe engine running. Allow engine tocool before refueling.Never fuel the machine indoors.Never store the machine or fuel con-
tainer where there is an open flame,spark, or pilot light such as on a waterheater or other appliances.Never fill containers inside a vehicle
or on a truck or trailer bed with plasticliner. Always place containers on theground away from your vehicle whenfilling.
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Remove gas-powered equipment fromthe truck or trailer and refuel it on the
ground. If this is not possible, thenrefuel such equipment with a portablecontainer, rather than from a gasolinedispenser nozzle.Keep the nozzle in contact with the rimof the fuel tank or container opening atall times until fueling is complete. Donot use a nozzle lock-open device.If fuel is spilled on clothing, changeclothing immediately.Never overfill fuel tank. Replace gascap and tighten securely.
GENERAL SERVmCE
* Never operate machine in a closed are.* Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-tion.
Never tamper with safety devices.Check their proper operation regularly.
Keep machine free of grass, leaves, orother debris build-up. Clean oil or fuelspillage and remove any fuel-soakeddebris. Allow machine to cool before
storing.If you strike a foreign object, stop andinspect the machine. Repair, if neces-sary, before restarting.Never make any adjustments or repairswith the engine running.Check grass catcher components andthe discharge guard frequently andreplace with manufacturer's recom-mended parts, when necessary.Mower blades are sharp. Wrap theblade or wear gloves, and use extracaution when servicing them.Check brake operation frequently. Ad-just and service as required.Maintain or replace safety and instruc-tion labels, as necessary.
,, Be sure the area is clear of by-standers before operating. Stopmachine if anyone enters the area.
,, Never carry passengers.Do not mow in reverse unlessabsolutely necessary. Always lookdown andbehind before and whilebacking.
,, Never carry children, even with theblades shut off. They may fall offand be seriously injured or interferewith safe machine operation. Chil-dren who have been given rides inthe past may suddenly appear inthe mowing area for another rideand be run over or backed over bythe machine.
,, Keep children out of the mowinc_area and in the watchful care oTaresponsible adult other than theoperator.
,, Be alert and turn machine off if achild enters the area.
Before and while backing, lookbehind and down for small children.Mow up and down slopes (15 °Max), not across.Be alert and turn machine off if achild enters the area.
,, Choose a low ground speed sothat you will not have to stop orshift while on the slope.Avoid starting, stopping, or turningon a slope. If the tires/ose trac-tion, disengage the blades andproceed slowly straight down theslope.
,, If machine stops while going uphill,disengage blades, shift into reverseand back down slowly.
,, Do not turn on slopes unless nec-essary, and then, turn slowly andgradually downhill, if possible.
PRODUCT SPECmFICATmONS
Gasoline 2.0Capacity and UnleadedType: Regular
Oil Type SAE 30 (above 32°F)IAPFSG-SL): SAE 5W-30(below 32°F
CONGRATULATmONS on your purchaseof a new tractor. It has been designed,engineered and manufactured to giveyou the best possible dependability andperformance.Should you experience any problem youcannot easily remedy, please contact aSears or other qualified service center.We have competent, well-trained techni-cians and the proper tools to service orrepair this tractor.Please read and retain this manual. The
instructions will enable you to assembleand maintain your tractor properly. Alwaysobserve the "SAFETY RULES".
CUSTOMER RESPONSIBIUTIES
Read and observe the safety rules.* Follow a regular schedule in main-
taining, caring for and using your tractor.Follow the instructions under "Mainte-nance" and "Storage" sections of thisowner's manual.
_bWARNmNG: This tractor is equippedwith an internal combustion engine andshould not be used on or near any unim-proved forest-covered, brush-covered orgrass-covered land unless the engine'sexhaust system is equipped with a sparkarrester meeting applicable local or state
laws (if any). If a spark arrester is used, itshould be maintained in effective workingorder by the operator.In the state of California the above is re-quired by law (Section 4442 of the Califor-nia Public Resources Code). Other statesmay have similar laws. Federal laws applyon federal lands. A spark arrester for themuffler is available through your nearestSears service center (See REPAIR PARTSsection of tMs manual).REPAmR PROTECTmON
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Congratulations on making a smart pur-chase. Your new Craftsman® product isdesigned and manufactured for years ofdependable operation. But like all products,it may require repair from time to time. That'swhen having a Repair Protection Agreementcan save you money and aggravation.Purchase a Repair Protection Agreementnow and protect yourseff from unexpectedhassle and expense.Here's what's included in the Agreement:
Expert service by our 12,000 profe-sional repair specialists.
* Unlimited service and no charge forparts and labor on all covered repairs.Product replacement if your coveredproduct can't be fixed.Discount of 10% from regular price ofservice and service-related parts notcovered by the agreement; also, 10%off regular price of preventive mainte-nance check.Fast help by phone - phone supportfrom a Sears technician on productsrequiring in-home repair, plus conve-nient repair scheduling.
Once you purchase the Agreement, asimple phone call is all that it takes for youto schedule service. You can call anytimeday or night, or schedule a service ap-pointment online.Sears has over 12,000 professional repairspecialists, who have access to over 4.5million quality parts and accessories.That's the kind of professionalism you cancount on to help prolong the life of yournew purchase for years to come. Purchaseyour Repair Protection Agreement today!Some limitations and exclusions apply.For prices and additional informationcall 1-800-827-8655.
SEARS mNSTALLATmON SERVmCE
For Sears professional installation of homeappliances, garage door openers, waterheaters, and other major home items, inthe U.S.A. call 1-800-4-MY-HOME®
SteeringWheel Insert
C?Steering
Boot
(1) Hex Bolt5/16-18 x 4
Steering Wheel
Steering
ExtensionShaft
(1) Large Flat Washer
I I I I
Steering
Wheel Adapter
(1) 5/16 Lock Washer
Seat
(1) Washer@ 17/32 x1-3/16 x12 Gauge
i:_ (1) Knob
Keys
(1) Oil Drain TubeFor Future Use
Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory with the exception of those parts leftunassemNed for shipping purposes. To ensure safe and proper operation of your tractorall parts and hardware you assemble must be tightened securely. Use the correct toolsas necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUmRED FORASSEMBLY
A socket wrench set will make assemblyeasier. Standard wrench sizes you needare listed below.
5. Position steering wheel so cross barsare horizontal (left to right) and slideinside boot and onto adapter.
6. Assemble large flat washer, 5/16 lockwasher, 5/16 hex bolt and tightensecurely.
7. Snap steering wheel insert into centerof steering wheel.
8. Remove protective materials from trac-tor hood and grill.
gBoot
mmvmPORTANT: Check for and remove anystaples in skid that may puncture tireswhere tractor is to roll off skid.
mNSTALL SEAT
Adjust seat before tightening adjustmentknob.1. Remove adjustment knob and flat
washer securing seat to cardboardpacking and set aside for assembly ofseat to tractor.
2. Pivot seat upward and remove fromthe cardboard packing. Remove thecardboard packing and discard.
3. Place seat on seat pan so head ofshoulder bolt is positioned over largeslotted hole in pan.
4. Push down on seat to engage shoulderbolt in slot and pull seat towards rear oftractor.
5. Pivot seat and pan forward and as-semble adjustment knob and flatwasher loosely. Do not tighten.
6. Lower seat into operating position andsit in seat.
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7. Slide seat until a comfortable positionis reached which allows you to pressclutch/brake pedal all the way down.
8. Get off seat without moving its ad-justed position.
9. Raise seat and tighten adjustmentknob securely.
Seat
Seat
BoUt
CHECK BATTERY
1. Lift seat pan to raised position.NOT[Z: If this battery is put into serviceafter month and year indicated on label(label located between terminals) chargebattery for minimum of one hour at 6-10amps. (See "BATTERY" in Maintenancesection of this manual for charging instruc-tions).
Seat
Terminal
Terminal
NOTE: You may now roll or drive yourtractor off the skid. Follow the appropriateinstruction below to remove the tractorfrom the skid.
TO ROLL TRACTOR OFF SKiD (SeeOperation section for location and
function of controms)1. Press lift lever plunger and raise
attachment lift lever to its highest po-sition.
2. Release parking brake by depressingdutch/brake pedal.
3. Place gearshift lever in neutral (N)position.
4. Roll tractor forward off skid.
5. Remove banding holding deflectorshield up against tractor.
TO DRIVE TRACTOR OFF SKiD (See
Operation section for location and
function of controms)_,WARNmNG: Before starting, read, un-derstand and follow all instructions in theOperation section of this manual. Be suretractor is in a well-ventilated area. Be surethe area in front of tractor is clear of otherpeople and objects.1. Be sure all the above assembly steps
have been completed.2. Check engine oil level and fii[ fuel tank
with gasoline.3. Sit on seat in operating position,
depress clutch/brake pedal and set theparking brake.
4. Place gear shift lever in neutral (N)position.
5. Press lift lever plunger and raiseattachment lift lever to its highest posi-tion.
6. Start the engine. After engine hasstarted, move throttle control to idleposition.
7. Depress clutch/brake pedal into full"BRAKE" position and hold. Move gear-shift lever to 1st gear.
8. Slowly release clutch/brake pedal andslowly drive tractor off skid.
9. Apply brake to stop tractor, set park-ing brake and place gearshift lever inneutral position.
10.Turn ignition key to "STOP" position.Continue with the instructions that follow.
CHECK TIRE PRESSUREThe tires on your tractorwere overin-fiated at the factoryfor shipping purposes.Correcttire pressure is importantfor bestcutting performance.* Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" sectionof this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-ing should be properly leveled. See "TOLEVEL MOWER HOUSING" in the Serviceand Adjustments section of this manual.
CHECK FOR PROPER POSmTmONOF ALL BELTS
See the figures that are shown for replac-ing motion and mower blade drive beltsin the Service and Adjustments sectionof this manual. Verify that the belts arerouted correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-tor, check to see that the brake is properlyadjusted. See "TO ADJUST BRAKE" inthe Service and Adjustments section ofthis manual.
v" CHECKMST
Before you operate and enjoy your newtractor, we wish to assure that you receivethe best performance and satisfactionfrom this Quality Product.Please review the following checklist:,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-ping purposes, the tires were overin-fiated at the factory).
,/Be sure mower deck is properly leveledside-to-sideifront-to-rear for best cuttingresults. (Tires must be properly inflatedfor leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleysand inside atl belt keepers.
,/Check wiring. See that all connectionsare still secure and wires are properlyclamped.
While learning how to use your tractor, payextra attention to the following importantitems:
,/Engine oil is at proper level.,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.,/Become familiar with all controls - their
location and function. Operate thembefore you start the engine.
,/Be sure brake system is in safe oper-ating condition.
,/Be sure Operator Presence Systemand Reverse Operation System (ROS)are working properly (See the Opera-tion and Maintenance sections in this
manual).
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These symbols may appear on your tractor or in literature supplied with the product.Learn and understand their meaning.
R N H IklREVERSE NEUTRAL HIGH LOW CHOKE FAST
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKEOPERATION
SYSTEM (ROS)
oiOVER TEMP
LIGHT
BATTERY REVERSEFUEL OIL PRESSURE
mATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
LIGHTS ON
&Failure to follow instructions
could result in serious injury or
death. The safety alert symbolis used to identify safety inform-ation about hazards which can
result in death, serious injury
and/or property damage.
SLOWIGNITION SWITCH
5PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
DANGER, KEEP HANDSAND FEET AWAY
t
FORWARD MOWER HEIGHT MOWER LIFT
®@@@@KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damageto the tractor and/or engine.
HOT SURFACES indicates a hazard which,if not avoided, could result in death, serious injuryand/or property damage.
FIRE indicates a hazard which, if not avoided,could result in death, serious injury and/orproperty damage.
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KNOW YOUR TRACTORREADTHINSOWNER'SMANUAL AND SAFETYRULES BEFOREOPERATmNGYOURTRACTORComparethe illustrationswithyour tractorto familiarizeyourselfwith the locationsofvariouscontrols and adjustments. Savethis manualfor futurereference.
Light Switch
Th rottUe/ChokeControU
AttachmentCUutch Lever
Ugnition Switch
Lift LeverPUunger
AttachmentLift Lever
CUutch/BrakePedaU
HeightAdjustmentLever
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of theAmerican National Standards anstitute.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-tachments mounted to your tractor.ATTACHMENT UFT LEVER - Used to
raise, lower, and adjust the mower deck orother attachments mounted to your tractor.CLUTCH/BRAKE PEDAL = Used fordeclutching and braking the tractor andstarting the engine.GEARSHIFT LEVER - Selects the speedand direction of tractor.mGNmON SWmTOH - Used for startingand stopping the engine.
LmFT LEVER PLUNGER - Used to release
attachment lift lever when changing itsposition.UGHT SWmTCH - Turns the headlights onand off.PARKmNG BRAKE LEVER - Locks clutch/brake pedal into the brake position.REVERSE OPERATmON SYSTEM (ROS)"ON" POSmON - Allows operation ofmower deck or other powered attachmentwhile in reverse.THROTTLE/CHOKE CONTROL - Usedfor starting and controlling engine speed.
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The operation of any tractor can result in foreign objects thrown intothe eyes, which can result in severe eye damage. Always wear safetyglasses or eye shields while operating your tractor or performing anyadjustments or repairs. We recommend a wide vision safety mask overspectacles or standard safety glasses.
HOW TO USE YOUR TRACTORTO SET PARKmNG BRAKE
Your tractor is equipped with an operatorpresence sensing switch. When engineis running, any attempt by the operatorto leave the seat without first setting theparking brake will shut off the engine.1. Depress clutch/brake pedal all the way
down and hold.2. Pull parking brake lever up and release
pressure from clutch/brake pedal.Pedal should remain in brake position.Make sure parking brake will hold trac-tor secure.
Throttle/ Attachment CUutch LeverChoke "Enc Position
inition Key/'Disengaged"Position
Parking Brake"Engaged"Position
Gearshift
CUutch/Brake "Disengaged" LeverPedaU Position
STOPPmNG
MOWER BLADES -
To stop mower blades, move attachmentclutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal all the way down.Move gearshift lever to neutral (N)position.
ENGINE -
Move throttle control between half and
full speed (fast) position.NOTE: Failure to move throttle controlbetween half and full speed (fast) posi-tion, before stopping, may cause engine to"backfire".
Turn ignition key to "STOP" position andremove key. Always remove key whenleaving tractor to prevent unauthorizeduse.
Never use choke to stop engine.
mMPORTANT: Leaving the ignition switchin any position other than "STOP" willcause the battery to discharge and godead.NOTE: Under certain conditions when
tractor is standing idle with the enginerunning, hot engine exhaust gases maycause "browning" of grass. To eliminatethis possibility, always stop engine whenstopping tractor on grass areas.
_I, CAUTmON: Always stop tractor com-pletely, as described above, before leavingthe operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.* Operating engine at less than full
throttle reduces the battery chargingrate.
Full throttle offers the best bagging andmower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement iscontrolled by the gearshift lever.1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral(N) position.
mMPORTANT: Bring tractor to a completestop before shifting or changing gears.Failure to do so will shorten the useful life
of your transaxle.TO ADJUST MOWER CUTTmNG HEmGHT
The position of the attachment lift leverdetermines the cutting height.* Grasp lift lever.* Press plunger 'with thumb and move
lever to desired position.The cutting height range is approxi-mately 1-1/2 to 4". The heights are mea-sured from the ground to the blade tip withthe engine not running. These heightsare approximate and may vary dependingupon soil conditions, height of grass andtypes of grass being mowed.
The average lawn should be cut to approxi-mately 2-1/2 inches during the cool seasonand to over 3 inches during hot months.For healthier and better looking lawns, mow
13 often and after moderate growth.
• For best cutting performance, grass over6 inches in height should be mowedtwice. Make the first cut relatively high;the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjustedwhen they are slightly off the ground whenmower is at the desired cutting height inoperating position. Gauge wheels thenkeep the deck in proper position to helpprevent scalping in most terrain conditions.NOTE: Adjust gauge wheels with tractoron a flat level surface.
1. Adjust mower to desired cutting height(See "TO ADJUST MOWER CUTTINGHEIGHT" in this section of manual).
2. With mower in desired height of cutposition, gauge wheels should be assem-bled so they are slightly off the ground.Install gauge wheel in appropriate holewith shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
3. Repeat for opposite side, installinggauge wheel in same adjustment hole.
Gauge WheeUMountingBracket
3/8 °16Locknut
3/8 VVasher
Gauge Wheel
Shoulder
TO OPERATE MOWER
Your tractor is equipped with an operatorpresence sensing switch. Any attemptby the operator to leave the seat with theengine running and the attachment clutchengaged will shut off the engine. You mustremain fully and centrally positioned in theseat to prevent the engine from hesitatingor cutting off when operating your equip-ment on rough, rolling terrain or hills.1. Select desired height of cut.2. Start mower blades by engaging at-
tachment clutch control.TO STOP MOWER BLADES -
disengage attachment clutch control.
_,CAUTION: Do not operate the mowerwithout either the entire grass catcher,on mowers so equipped, or the deflectorshield in place.
Clutch Lever"En(
"DisengagPosition
_ Shield\
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a ReverseOperation System (ROS). Any attempt bythe operator to travel in the reverse direc-tion with the attachment clutch engagedwill shut off the engine unless ignition keyis placed in the ROS "ON" position.
,_WARNmNG: Backing up with the at-tachment clutch engaged while mowingis strongly discouraged. Turning the ROS"ON", to allow reverse operation with theattachment clutch engaged, should onlybe done when the operator decides it isnecessary to reposition the machine withthe attachment engaged. Do not mow inreverse unless absolutely necessary.
USING THE REVERSE OPERATIONSYSTEM -
1. Depress clutch/brake pedal all the waydown and hold.
2. With engine running, turn ignition keycounterclockwise to ROS "ON" posi-tion.
3. Look down and behind before backing.4. Move gear shift lever to reverse (R)
position and slowly release clutch/brake pedal to start movement.
5. When use of the ROS is no longerneeded, turn the ignition key clockwiseto engine "ON" position.
ROS "ON" Position Engine "ON" Position(Normal Operating)
14
TO OPERATE ON HmLLS
_I, WARNmNG: Do not drive up or downhills with slopes greater than 15 ° and donot drive across any slope. Use the slopeguide at the back of this manual.,_ Choose the slowest speed before start-
ing up or down hills.,_ Avoid stopping or changing speed on
hills.,, If slowing is necessary, move throttle
control lever to slower position.,, If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-tion and engage parking brake.Move gearshift lever to 1st gear. Besure you have allowed room for tractorto roll slightly as you restart movement.To restart movement, slowly releaseparking brake and clutch/brake pedal.Make all turns slowly.
TO TRANSPORT
,, Raise attachment lift to highest positionwith attachment lift control.When pushing or towing your tractor,be sure gearshift lever is in neutral (N)position.
,, Do not push or tow tractor at more thanfive (5) MPH.
NOTE: To protect hood from damagewhen transporting your tractor on a truckor a trailer, be sure hood is closed andsecured to tractor. Use an appropriatemeans of tying hood to tractor (rope, cord,etc.).
TOWmNG CARTS AND OTHER ATTACH-rvIENTS
Tow only the attachments that are recom-mended by and comply with specificationsof the manufacturer of your tractor. Usecommon sense when towing. Too heawof a load, while on a slope, is dangerous.Tires can lose traction with the ground andcause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGmNE OraL LEVEL
The engine in your tractor has beenshipped, from the factory, already filledwith summer weight oil.1. Check engine oil with tractor on level
ground.2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screwcap tight, wait for a few seconds, re-move and read oil level. If necessary,add oil until "FULL:' mark on dipstick isreached. Do not overfill.
For cold weather operation you shouldchange oil for easier starting (See theoil viscosity chart in the Maintenancesection of this manual).To change engine oil, see the Mainte-nance section in this manual.
ADD GASOUNE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regularunleaded gasoline with a minimum of87 octane. (Use of leaded gasoline willincrease carbon and lead oxide depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quan-tities that can be used within 30 days toassure fuel freshness.
_,CAUTmON: Wipe off any spilled oil orfuel. Do not store, spill or use gasolinenear an open flame.mMPORTANT: When operating in temper-atures below32°F(0°C), use fresh, cleanwinter grade gasoline to help insure goodcold weather starting.CAUTmON: Alcohol blended fuels (calledgasohol or using ethanol or methanol) canattract moisture which leads to separa-tion and formation of acids during storage.Acidic gas can damage the fuel systemof an engine while in storage. To avoidengine problems, the fuel system shouldbe emptied before storage of 30 daysor longer. Drain the gas tank, start theengine and let it run until the fuel linesand carburetor are empty. Use fresh fuelnext season. See Storage Instructions foradditional information. Never use engineor carburetor cleaner products in the fueltank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first timeor if the engine has run out of fuel, it willtake extra cranking time to move fuel fromthe tank to the engine.1. Sit on seat in operating position,
depress clutch/brake pedal and setparking brake.
2. Place gear shift lever in neutral (N)position.
3. Move attachment clutch to disengagedposition.
4. Move throttle control to choke position.
15
NOTE: Before starting, read the warmand cold starting procedures below.5. Insert key into ignition and turn key
clockwise to start position and releasekey as soon as engine starts. Donot run starter continuously for morethan fifteen seconds per minute. If theengine does not start after severalattempts, move throttle control to fastposition, wait a few minutes and tryagain. If engine still does not start,move the throttle control back to thechoke position and retry.
WARM WEATHER STARTING (50 ° F andabove)
6. When engine starts, move the throttlecontrol to the fast position.
The attachments and ground drive cannow be used. If the engine does notaccept the load, restart the engine andallow it to warm up for one minute usingthe choke as described above.
COLD WEATHER STARTING ( 50 ° F andbelow)
6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, imme-diately move the throttle control to thefast position. Engine warm-up maytake from several seconds to severalminutes (the colder the temperature,the longer the warm-up).
The attachments can also be used dur-ing the engine warm-up period.
NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).
COLD WEATHER STARTING ( 50 ° F andbelow)
6. When engine starts, leave throttlecontrol in choke position until enginewarms up and begins to run roughly.Once rough running begins, imme-diately move the throttle control to thefast position. Engine warm-up maytake from several seconds to several
minutes (the colder the temperature,the longer the warm-up).
The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000feet) or in cold temperatures (below 32 F)the carburetor fuel mixture may need tobe adjusted for best engine performance(see "TO ADJUST CARBURETOR" in theService and Adjustments section of thismanual).
MOWmNG TraPS
,, Mower should be properly leveled forbest mowing performance. See "TOLEVEL MOWER HOUSING" in theService and Adjustments section of thismanual.The left hand side of mower should be
used for trimming.Drive so that clippings are dischargedonto the area that has already beencut. Have the cut area to the right ofthe tractor. This will result in a more
even distribution of clippings and moreuniform cutting.When mowing large areas, start byturning to the right so that clippings willdischarge away from shrubs, fences,driveways, etc. After one or two rounds,mow in the opposite direction makingleft hand turns until finished.
f
1• J
If grass is extremely tall, it should bemowed twice to reduce load and pos-sible fire hazard from dried clippings.Make first cut relatively high; the secondto the desired height.Do not mow grass when it is wet.Wet grass will plug mower and leaveundesirable clumps. Allow grass to drybefore mowing.Always operate engine at full throttlewhen mowing to assure better mowingperformance and proper discharge ofmaterial. Regulate ground speed byselecting a low enough gear to give themower cutting performance as well asthe quality of cut desired.
, When operating attachments, select aground speed that will suit the terrainand give best performance of the at-tachment being used.
16
MA,NTENANOESO.EOU'EF,LL,NOATESREGULAR SERVICE VICE DATES
Check Brake Operation _Check Tire Pressure
Check Operator Presence andT ROS Systems
R Check for Loose Fasteners I1_ I_s
A Sharpen/Replace Mower Blades 1_3
C Lubrication Chart t_ if
0 Check Battery Level _4
R clean Battery and Terminals if if
Check Transaxle Cooling v'Check V-Belts tl_
Check Engine Oil Level li_ I_
Change Engine Oil (with oil filter) 1_1,2 If
E Change Engine Oil (without oil filter) _1_1, 2
N clean Air Filter 1_2
G clean Air Screen _1_1_2
NI Inspect Muffler/Spark Arrester tl_
E Replace Oil Filter (If equipped) t1_1,2
Clean Engine Cooling Fins li_ 2
Replace Spark Plug I_ I_
Replace Air Filter Paper Cartridge 11_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.2 - Service more often when operating in dirty or dusty conditions.
GENERAL RECOMMENDATIONS
The warranty on this tractor does notcover items that have been subjected tooperator abuse or negligence. To receivefull value from the warranty, operatormust maintain tractor as instructed in thismanual.Some adjustments will need to be madeperiodically to properly maintain yourtractor.At least once a season, check to see ifyou should make any of the adjustmentsdescribed in the Service and Adjustmentssection of this manual.
* At least once a year you should replacethe spark plug, clean or replace air filter,and check blades and belts for wear.
A new spark plug and clean air filterassure proper air-fuel mixture and helpyour engine run better and last longer.
ROS systems for proper operation.5. Check for loose fasteners.
3 - Replace blades more often when mowing in sandy soil.4 - Not required if equipped with maintenance-free battery.5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
LUBRiCATiON CHART
@ S_ -- @ SpindUeZerk Zerk
@Front WheeU ,BearingZerk
@Front WheeUBearing Zerk
T Pivots
(0SAE 30 or 10w30 Motor OH@GeneraU Purpose Grease(3_Refer to Maintenance "ENGUNE" Section
mMPORTANT: Do not oil or grease thepivot points which have special nylonbearings. Viscous lubricants will attractdust and dirt that will shorten the life of the
self-lubricating bearings. If you feet theymust be lubricated, use only a dry, pow-
7dered graphite type lubricant sparingly.1
TRACTORAlwaysobservesafety ruleswhen per-forming any maintenance.BRAKE OPERATIONIf tractor requiresmore than five (5) feettostop at highestspeed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted. (See"TO ADJUST BRAKE" in the Service andAdjustments section of this manual).TIRES
* Maintain proper air pressure in all tires(See "PRODUCT SPECIFICATIONS"section of this manual).
, Keep tires free of gasoline, oil, or insectcontrol chemicals which can harm rub-ber.
* Avoid stumps, stones, deep ruts, sharpobjects and other hazards that maycause tire damage.
NOTE: To seal tire punctures and preventflat tires due to slow leaks, tire sealantmay be purchased from your local partsdealer. Tire sealant also prevents tire dryrot and corrosion.OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROB)Be sure operator presence and reverseoperation systems are working properly. Ifyour tractor does not function as de-scribed, repair the problem immediately.* The engine should not start unless the
brake pedal is fully depressed, and theattachment clutch control is in the disen-gaged position.
CHECK OPERATOR PRESENCESYSTEM
When the engine is running, any at-tempt by the operator to leave the seatwithout first setting the parking brakeshould shut off the engine.When the engine is running and theattachment clutch is engaged, any at-tempt by the operator to leave the seatshould shut off the engine.The attachment clutch should never op-erate unless the operator is in the seat.
CHECK REVERSE OPERATION (ROS)SYSTEM
When the engine is running with theignition switch in the engine ""ON"" posi-tion and the attachment clutch engaged,any attempt by the operator to shift intoreverse should shut off the engine.
ROS "ON" Position Engine "ON" Position
(Normal Operating)
When the engine is running with the ig-nition switch in the ROS "ON" position andthe attachment clutch engaged, any at-tempt by the operator to shift into reverseshould NOT shut off the engine.BLADE CAREFor best results mower blades must bekept sharp. Replace bent or damagedblades.BLADE REMOVAL
1. Raise mower to highest position to al-low access to blades.
IMPORTANT: Blade bolt is heat treated.If bolt needs replacing, replace only withapprove bolt shown in the Repair Parts.TO SHARPEN BLADE
Mandrel As,' :emblyTrailing BladeEdge Up Center
Fiat Washe
Lock VVasheR
Blade Bolt
18
NOTE: We do not recommend sharp-ening blade - but if you do, be sure theblade is balanced.
Care should be taken to keep the bladebalanced. An unbalanced blade will causeexcessive vibration and eventual damageto mower and engine.
The blade can be sharpened with a fileor on a grinding wheel. Do not attemptto sharpen while on the mower.To check blade balance, you will need a5/8" diameter steel bolt, pin, or a conebalancer. (When using a cone batancer,follow the instructions supplied withbalancer.)
NOTE: Do not usea nail for balancingblade. The lobesof the centerhole mayappearto be centered,butare not.
Slide bladeon to an unthreadedportionof the steel bolt or pin and holdthebolt or pin parallelwith the ground. Ifblade is balanced,it should remain inahorizontalposition. If either end of theblademovesdownward,sharpentheheavyend until the blade is balanced.
5/8" BoUtor PinBUade
Center HoUe
BATT E BY
Your tractor has a battery charging systemwhich is sufficient for normal use. How-
ever, periodic charging of the battery withan automotive charger will extend its life.
Keep battery and terminals clean.Keep battery bolts tight.Keep small vent holes open.Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery onyour tractor is maintenance free. Do notattempt to open or remove caps or covers.Adding or checking level of electrolyte isnot necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery andterminals can cause the battery to "leak"power.1. Disconnect BLACK battery cable first
then RED battery cable and removebattery from tractor.
2. Rinse the battery with plain water anddry.
3. Clean terminals and battery cable endswith wire brush until bright.
4. Coat terminals with grease or petro-leum jelly.
5. Reinstall battery (See "REPLACINGBATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOUNG
Keep transaxle free from build-up of dirtand chaff which can restrict cooling.V=BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replaceif necessary. The belts are not adjustable.Replace belts if they begin to slip fromwear.
LUBRmCATmON
Only use high quality detergent oil ratedwith API service classification SG-SL
Select the oil's SAE viscosity gradeaccording to your expected operatingtemperature.
SAE VISCOSITY GRADES t
I45
NOTE: Although multi-viscosky oils(5W30, 10W30 etc.) improve starting incold weather, they will result in increasedoil consumption when used above 32°F.Check your engine oil level more frequent-ly to avoid possible engine damage fromrunning low on oil.Change the oil after every 50 hours of op-eration or at least once a year if the tractoris not used for 50 hours in one year.Check the crankcase oil levet before start-ing the engine and after each eight (8)hours of operation. Tighten oil fill cap/dipstick securely each time you check theoil level.
TO CHANGE ENGINE OIL
Determine temperature range expectedbefore oil change. All oil must meet APIservice classification SG-SL
Be sure tractor is on level surface.Oil will drain more freely when warm.Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be carefulnot to allow dirt to enter the enginewhen changing oil.
2. Remove yellow cap from end of drainvalve and install the drain tube onto the
fitting.Oil Drain Valve
3. Unlock drain valve by pushing inwardslightly and turning counterclockwise.
4. To open, pull out on the drain vah!e.
19
5. After oil has drained completely, closeand lock the drain valve by pushinginward and turning clockwise until thepin is in the locked position as shown.
6. Remove the drain tube and replace thecap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-stick tube. Pour slowly. Do not overfill.For approximate capacity see "PROD-UCT SPECIFICATIONS" section of thismanual.
8. Use gauge on oil fill cap/dipstick forchecking level. For accurate reading,tighten dipstick cap securely onto thetube before removing dipstick. Keep oilat "FULL:' line on dipstick. Tighten caponto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every seasonor every other oil change if the tractor isused more than 100 hours in one year.
AmR FmLTER
Your engine will not run properly using adirty air filter. Replace pre-cleaner afterevery 25 hours of operation or everyseason. Service paper cartridge every100 hours of operation or every season,whichever occurs first.Service air cleaner more often under dustyconditions.
1. Pull up on air filter cover handle androtate towards engine.
2. Remove cover.
3. Carefully remove air filter cartridge andpre-cleaner from base.
4. Clean base carefully to prevent debrisfrom falling into carburetor.
NOTE: If very dirty or damaged, replacecartridge.5. Place new pre-cleaner and cartridge
firmly in base.6. Align tabs on cover with slots in blower
housing and replace cover.7. Hook handle on cover and push down
on handle to close.
mMPORTANT: Petroleum solvents, suchas kerosene, are not to be used to cleanthe cartridge. They may cause deterio-ration of the cartridge. Do not oil car-tridge. Do not use pressurized air to cleancartridge.
CLEAN AmR SCREEN
Air screen must be kept free of dirt andchaff to prevent engine damage fromoverheating. Clean with a wire brush orcompressed air to remove dirt and stub-born dried gum fibers.
ENGmNE COOUNG SYSTEM
Debris may clog the engine's air cool-ing system. Remove blower housing andclean area shown to prevent overheatingand engine damage.
Air ScreenClean out chaffand debris
20
MUFFLER
Inspect and replace corroded muffler andspark arrester (if equipped) as it could cre-ate a fire hazard and/or damage.SPARK PLUG(S)
Replace spark plug(s) at the beginningof each mowing season or after every100 hours of operation, whichever occursfirst. Spark plug type and gap setting areshown in "PRODUCT SPECIFICATIONS"section of this manual.
raN-LINE FUEL FmLTER
The fuel filter should be replaced onceeach season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-retor, replacement is required.1. With engine cool, remove filter and
plug fuel line sections.2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.4. Immediately wipe up any spilled gaso-
line.
Clean engine, battery, seat, finish, etc.of all foreign matter.Keep finished surfaces and wheels freeof all gasoline, oil, etc.
* Protect painted surfaces with auto-motive type wax.
We do not recommend using a gardenhose or pressure washer to clean yourtractor unless the engine and transmis-sion are covered to keep water out. Waterin engine or transmission will shorten theuseful life of your tractor. Use compressedair or a leaf blower to remove grass,leaves and trash from tractor and mower.
CUamp_ CUampUFHter
21
,_ WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANYSERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.2. Place gearshift lever in neutral (N) position.3. Place attachment clutch in "DISENGAGED" position.4. Turn ignition key to "STOP" and remove key.5. Make sure the blades and all moving parts have completely stopped.6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.1. Place attachment clutch in "DISEN-
GAGED" position.2. Move attachment lift lever forward to
lower mower to its lowest position.3. Roll belt off engine pulley.4. Remove small retainer spring, and
remove clutch spring off pulley bolt.5. Remove large retainer spring, slide
collar off and push housing guide out ofbracket.
6. Disconnect anti-sway bar from chassisbracket by removing retainer spring.
7. Disconnect suspension arms from reardeck brackets by removing retainersprings.
8. Disconnect front links from deck byremoving retainer springs.
9. Raise lift lever to raise suspension arms.Slide mower out from under tractor.
IMPORTANT: If an attachment other thanthe mower deck is to be mounted on thetractor, remove the front links and hookthe clutch spring Into square hole in frame.TO INSTALL MOWER
1. Raise attachment lift lever to its highestposition.
2. Slide mower under tractor with deflec-tor shield to right side of tractor.
3. Lower lift lever to its lowest position.4. Connect front links to mower deck and
secure with retainer springs.5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.7. Push clutch cable housing guide into
bracket, slide collar onto guide andsecure with large retainer spring.
8. Place flat washer and dutch spring onidler pulley bolt and secure with smallretainer spring.
9. Install belt onto engine pulley.
Small Retainer S
Clutch Spring _
Retainer S
Anti-Sway
HousingGuide
Both Sides)
Deflector ShieldBracketLarge Retainer Spring 22
TO LEVEL MOWER HOUSmNG
Adjust the mower while tractor is parkedon level ground or driveway. Make suretires are properly inflated (See "PROD-UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,you will not properly adjust your mower.SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.• At the midpoint of both sides of mower,
measure height from bottom edge ofmower to ground. Distance "A" on bothsides of mower should be the same orwithin 1/4" of each other.
• If adjustment is necessary, make adjust-ment on one side of mower only.
• To raise one side of mower, tighten liftlink adjustment nut on that side.
• To lower one side of mower, loosen liftlink adjustment nut on that side.
NOTE: Each full turn of adjustment nutwill change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge Bottom edge of
• When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"against trunnion on both front links.
• To raise front of mower, loosen nut "F"from trunnion on both front links. Tightennut "E" on both front links an equal num-ber of turns. The two front links must
remain equal in length.When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" againsttrunnion on both front links.
• Recheck side-to-side adjustment.
_ Mandrel
Both Front. _nks Should beEgual in Length
n Arm
Lift Link N_Adjustment
FRONT-TO-BACK ADJUSTMENTmMPORTANT: Deck must be level side-toside. If the following front-to-back adjust-ment is necessary, be sure to adjust bothfront links equally so mower will stay levelside-to-side.
To obtain the best cutting results, themower housing should be adjusted sothat the front is approximately 1/8" to 1/2"lower than the rear when the mower is in
its highest position.Check adjustment on right side of trac-tor. Measure distance "D" directly in frontand behind the mandrel at bottom edge ofmower housing as shown.• Before making any necessary adjust-
ments, check that both front links areequal in length.
• If links are not equal in length, adjustone link to same length as other link.
• To lower front of mower loosen nut "E"on both front links an equal number ofturns.
_E _
Trunnion
Front Links
TO REPLACE MOWER BLADE DRIVEBELT
The mower blade drive belt may be re-placed without tools. Park the tractor onlevel surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TOREMOVE MOWER" in this section of
manual).2. Work belt off both mandrel pulleys and
idler pulleys.3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleysand idler pulleys
2. Make sure belt is in all pulley groovesand inside all belt guides.
3. Install mower (See "To Install Mower" inthis section of this manual).
23
MandreU With Parking Brake"Engaged"
MandreUPulley
Nut "A"
Jam Nut
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustablebrake system which is mounted on theright side of the transaxle.If tractor requires more than five (5) feet tostop at highest speed in highest gear on alevel, dry concrete or paved surface, thenbrake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete orpaved surface, depress clutch/brakepedal all the way down and engageparking brake.
2. Place gear shift lever in neutral (N)position.
The rear wheels must lock and skid when
you try to manually push the tractor for-ward. If the rear wheels rotate, the brakeneeds to be adjusted or the pads need tobe replaced.
TO ADJUST BRAKE
1. Depress clutch/brake pedal all the waydown and engage parking brake.
2. Measure distance between brake oper-ating arm and nut "A" on brake rod.
3. If distance is other than 1-1/2", loosenjam nut and turn nut "A" until distancebecomes 1-1/2". Retighten jam nutagainst nut "A".
4. Road test tractor for proper stoppingdistance as stated above. Readjustif necessary. If stopping distance isstill greater than five (5) feet in highestgear, further maintenance is neces-sary. Replace brake pads or contact aSears or other qualified service center.
Arm00238
TO REPLACE MOTmON DRmVE BELT
Park the tractor on level surface. Engageparking brake. For assistance, there is abelt installation guide decal on bottom sideof left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVEMOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.2. Remove belt from stationary idler and
clutching idler.3. Remove belt downward from around
engine pulley.4. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxlepulley by deflecting belt keepers.
5. Remove belt from center span keeperand pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down betweentransaxle belt keepers and onto theinput pulley.
2. Slide belt into the center span keeper.3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.4. Install belt through stationary idler and
clutching idler.5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
24
Engine
Clutchin(
Center
Keeper
Stationary Idler
TransaxlePulley
TRANSAXLE GEAR SHmFT LEVER NEU-TRAL ADJUSTMENT
The transaxb should be in neutral when
the gear shift lever is in neutral (N) (lockgate) position. The adjustment is presetat the factory; however, if adjustment isneeded, proceed as follows:1. Make sure transaxle is in neutral (N).NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.2. Loosen adjustment bolt in front of the
right rear wheel.3. Position the gear shift lever in the neu-
tral (N) position.4. Tighten adjustment bolt securely.NOTE: If additional clearance is needed
to get to adjustment bolt, move mowerdeck height to the lowest position.
Neutral Lock GateGearshift
..... ..... ,:,.... Adjustment Bolt
TO ADJUST STEERmNG WHEEL AUGN-
MENT ]If steering wheel crossbars are nohorizontal (left to right) when wheels arepositioned straight forward, remove steer-ing wheel and reassemble with crossbarshorizontal. Tighten securely.
FRONT WHEEL TOE4N/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage hasoccurred to affect the front wheel toe-in or
camber, contact a Sears or other qualifiedservice center.
TO REMOVE WHEEL FOR REPAmRS
1. Block up axle securely.2. Remove axle cover, retaining ring and
washers to allow wheel removal (rearwheels have a square key - Do notlose).
3. Repair tire and reassemble.NOTE: On rear wheels only: aligngrooves in rear wheel hub and axle. Insertsquare key.4. Replace washers and snap retaining
ring securely in axle groove.5. Replace axle cover.NOTE: To seat tire punctures and preventflat tires due to slow leaks, purchase anduse tire sealant from Sears. Tire sealant
If your battery is too weak to start theengine, it should be recharged. (See "BAT-TERY" in the MAINTENANCE section of
this manual).If "jumper cables" are used for emergencystarting, follow this procedure:mMPORTANT: Your tractor is equippedwith a 12 volt system. The other vehiclemust also be a 12 volt system. Do not useyour tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cableto the POSITIVE (+) terminal of eachbattery(A-B), taking care not to shortagainst tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) offully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,away from fuel tank and battery.
25
TO REMOVE CABLES, REVERSEORDER -
1. BLACK cable first from chassis andthen from the fully charged battery.
2. RED cable last from both batteries.
0261 1
Weak or Dead FuHy ChargedBattery Battery
REPLACmNG BATTERY
_IbWARNmNG: Do not short batteryterminals by allowing a wrench or anyother object to contact both terminals atthe same time. Before connecting battery,remove metal bracelets, wristwatch bands,rings, etc.Positive terminal must be connectedfirst to prevent sparking from accidentalgrounding.1. Lift seat pan to raised position.2. Disconnect BLACK battery cable first
then RED battery cable and carefullyremove battery from tractor.
3. Install new battery with terminals insame position as old battery.
4. First connect RED battery cable topositive (+) terminal with hex bolt andkeps nut as shown. Tighten securely.Slide terminal cover over terminal
5. Connect BLACK grounding cable tonegative (-) terminal with remaininghex bolt and keps nut. Tighten securely.
TO REPLACE HEADUGHT BULB
1. Raise hood.2. Pull bulb holder out of the hole in the
backside of the grill.3. Replace bulb in holder and push bulb
holder securely back into the hole inthe backside of the grill.
4. Close hood.mNTERLOCKS AND RELAYS
Loose or damaged wiring may causeyour tractor to run poorly, stop running, orprevent it from starting.
Check wiring. See electrical wiringdiagram in the Repair Parts section.
TO REPLACE FUSE
Replace w4th 20 amp automotive-typeplug-in fuse. The fuse holder is locatedbehind the dash.
TO REMOVE HOOD AND GRmLL AS-SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off oftractor.
4. When replacing hood, be sure to re-connect the headlight wire connector.
Hood
Headlight WireConnector
Label
Terminal Cover Keps Nut
"-_. HexBolt
Positive(Red)Cable Negative (Black)
Cable 26
Maintenance, repair, or replacement of theemission control devices and systems, whichare being done at the customers expense,may be performed by any non-road enginerepair establishment or individual. W]arrantyrepairs must be performed by an authorizedengine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
The throttle control has been preset at thefactory and adjustment should not be nec-essary. Check adjustment as describedbelow before loosening cable. If adjust-ment is necessary, proceed as follows:1. With engine not running, move throttle
control lever from slow to choke posi-tion. Slowly move lever from choke tofast position.
2. Check that holes "A" in governorcontrol lever and hole in governor plateline-up. If holes "A" are not aligned,loosen clamp screw and move throttlecable until holes are aligned. Tightenclamp screw securely.
TO ADJUST CARBURETOR
Governor Control Lever GovernorPlate
Hobs ThrottleClamp CableScrew
NOTE: The carburetor on this engine islow emission. It is equipped with an idlefuel adjusting needle with a limiter cap,which allows some adjustment within thelimits allowed by the cap. Do not attemptto remove the limker cap. The limker capcannot be removed without breaking theadjusting needle.The carburetor has been preset at thefactory and adjustment should not be nec-essary. However, minor adjustment maybe required to compensate for differencesin fuel, temperature, altitude or load. If thecarburetor does need adjustment, proceedas follows:
In general, turning idle mixture valve in(clockwise) decreases the supply of fuel tothe engine giving a leaner fuel/air mix-ture. Turning the idle mixture valve out(counterclockwise) increases the supplyof fuel to the engine giving a richer fuel/airmixture.
mMPORTANT: Damage to the needlevalve and the seat in carburetor may resultif screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem-bled to the carburetor when makingcarburetor adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for fiveminutes. Make final adjustments withengine running and shift/motion controllever in neutral (N) position.
2. Move throttle control lever to slow posi-tion. With finger, rotate and hold throttlelever against idle speed screw. Turnidle speed screw to attain 1750 RPM.
3. While still holding throttle lever againstidle speed screw, turn idle mixturevalve full travel clockwise then coun-
terclockwise until engine runs rough.Turn valve to a point midway betweenthose two positions. Release throttlelever.
ACCELERATION TEST -
4. Move throttle control lever from slow
to fast position. If engine hesitates ordies, turn idle mixture valve out (coun-terclockwise) 1/8 turn. Repeat test andcontinue to adjust, if necessary, untilengine accelerates smoothly.
High speed stop is factory adjusted. Donot adjust - damage may result.mMPORTANT: Never tamper with theengine governor, which is factory setfor proper engine speed. Overspeed-ing the engine above the factory highspeed setting can be dangerous. If youthink the engine-governed high speedneeds adjusting, contact a Sears or otherqualified service center, which has properequipment and experience to make anynecessary adjustments.
Idle Speed [- ThrottleScrew Lever
With Limiter
27
Immediately prepare your tractor for stor-age at the end of the season or if the trac-tor will not be used for 30 days or more.
_I, CAUTmON: Never store the tractorwith gasoline in the tank inside a buildingwhere fumes may reach an open flameor spark. Allow the engine to cool beforestoring in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for aperiod of time, clean it thoroughly, removeall dirt, grease, leaves, etc. Store in aclean, dry area.1. Clean entire tractor (See "CLEANING"
in the Maintenance section of thismanual).
2. Inspect and replace belts, if necessary(See belt replacement instructions inthe Service and Adjustments section ofthis manual).
3. Lubricate as shown in the Maintenancesection of this manual.
4. Be sure that all nuts, bolts and screwsare securely fastened. Inspect movingparts for damage, breakage and wear.Replace if necessary.
5. Touch up all rusted or chipped paintsurfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.After a period of time in storage, batterymay require recharging.To help prevent corrosion and powerleakage during long periods of storage,battery cables should be disconnectedand battery cleaned thoroughly (see "TOCLEAN BATTERY AND TERMINALS" inthe Maintenance section of this manual).After cleaning, leave cables discon-nected and place cables where theycannot come in contact with batteryterminals.
If battery is removed from tractor forstorage, do not store battery directly onconcrete or damp surfaces.
FUEL SYSTEM
mMPORTANT: It is important to preventgum deposits from forming in essentialfuel system parts such as carburetor, fuelhose, or tank during storage. Also, alcohol
blended fuels (called gasohol or usingethanol or methanol) can attract moisturewhich leads to separation and formation ofacids during storage. Acidic gas can dam-age the fuel system of an engine while instorage.
Empty the fuel tank by starting the en-gine and letting it run until the fuel linesand carburetor are empty.Never use engine or carburetor cleanerproducts in the fuel tank or permanentdamage may occur.Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptablealternative in minimizing the formation offuel gum deposits during storage. Addstabilizer to gasoline in fuel tank or stor-age container. Always follow the mix ratiofound on stabilizer container. Run engineat least 10 minutes after adding stabilizerto allow the stabilizer to reach the car-
buretor. Do not empty the gas tank andcarburetor if using fuel stabilizer.ENG(NE OIL
Drain oil (with engine warm) and replacewith clean engine oil. (See "ENGINE" inthe Maintenance section of this manual).
1. Remove spark plug(s).2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
Do not store gasoline from one seasonto another.
Replace your gasoline can if your canstarts to rust. Rust and/or dirt in yourgasoline will cause problems.If possible, store your tractor indoorsand cover it to give protection from dustand dirt.
Cover your tractor with a suitable pro-tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannotbreathe which allows condensation to
form and will cause your tractor to rust.mMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
28
TROUBLESHOOTmNG CHART:See appropriate section in manuamunmess directed to Sears service center
Hard to start
Engine wiii notturn over
Engine clicks butwiii not start
CAUSE
1. Out of fuel.2. Engine not "CHOKED"
properly.3. Engine flooded.
4. Bad spark plug.5. Dirty air filter.6. Dirty fuel filter.7 Water in fuel.
8. Loose or damaged wiring.9. Carburetor out of adjustment.
10. Engine valves out ofadjustment.
1. Dirty air filter.2. Bad spark plug.3. Weak or dead battery.4. Dirty fuel filter.5. Stale or dirty fuel.
6. Loose or damaged wiring.7. Carburetor out of adjustment.
8. Engine valves out ofadjustment.
1. Clutch/brake pedal notdepressed.
2. Attachment clutch is engaged.3. Weak or dead battery.4. Blown fuse.5. Corroded battery terminals.6. Loose or damaged wiring.7. Faulty ignition switch.8. Faulty solenoid or starter.
9. Faulty operator presenceswitch(es).
1. Weak or dead battery.2. Corroded battery terminals.3. Loose or damaged wiring.4. Faulty solenoid or starter.
GORRECTmON
1. Fill fuel tank.2. See "TO START ENGINE"
in Operation section.3. Wait several minutes
before attempting to start.4. Replace spark plug.5. Clean/replace air filter.6. Replace fuel filter.7. Empty fuel tank and carbure-
tor, refill tank with fresh gas=oline and replace fuel filter.
8. Check all wiring.9. See "To Adjust Carburetor"
in Service and Adjustmentssection.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.2. Replace spark plug.3. Recharge or replace battery.4. Replace fuel filter.5. Empty fuel tank and refill tank
with fresh, clean gasoline.6. Check all wiring.7. See "To Adjust Carburetor"
in Service and Adjustmentssection.
8. Contact a Sears or otherqualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.3. Recharge or replace battery.4. Replace fuse.5. Clean battery terminals.6. Check all wiring.7. Check/replace ignition switch.8. Check/replace solenoid or
starter.9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.2. Clean battery terminals.3. Check all wiring.4. Check/replace solenoid or
starter.
29
TROUBLESHOOTmNG CHART:See appropriate section in manuam unmess directed to Sears service center
CAUSE CORRECTmON
1. Cutting too much grass/toofast.
2. Throttle in "CHOKE" position.3. Build=up of grass, leaves
1. Turn light switch "ON".2. Replace bulb(s) or lamp(s).3. Check/replace light switch.4. Check wiring and connections.5. Replace fuse.
1. Replace battery.2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
Move throttle controlbetween half and full speed(fast) position beforestopping engine.
.
31
32
SCHEMATIC
02831 _193372
TRACTOR - - MODEL NUMBER 917.274752
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M÷G+AI
_UN/OVERRIDIB+AI
RUN B÷A1 L+A2
START 3+S+A1
BATTERY
I o1,1,1,o_. EUSE
iOPT_
I: ..... !.oT,.._E_sE= i
......... J
SOLENOID STARTER
r ...... 1
&6f_;ffr_,_E '---'---_
v SEAT SWITCH
i ii i
i i G_y
_PlA¥ i I
i_ ii ii J
L
R _E=V_I_T_ TM SHORTING CONNECTOR
A SPARK PLUGS
..... (_ IGNITIONuNIT"_ (2P%Ps
ON _NIN CYL, ENGINES)
NOTE
YOUR TRACTOR ISEQUIPPED WITH A SPECIALALTERNATOR SYSTEM. /THE LIGHTS ARE NOTCONNECTED TO THE •BA'GrERY, BUT HAVE THEIR NON-REMOVABLE REMOVABLEOWN ELECTRICAL SOURCE. CONNECTIONS CONNECTIONSBECAUSE OF THIS, THEBRIGHTNESS OF THE LIGHTSWILL CHANGE WITH ENGINESPEED. AT IDLE THE LIGHTSWILL DIM. ASTHE ENGINE ISSPEEDED UP, THE LIGHTSWILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
WIRING INSULATED CLIPSNOTE: IF WIRING INSULATED CLIPSWERE REMOVED FOR SERVICING OFUNIT, THEY SHOULD BE REPLACED
(Include. 13) 58 77835315 778370 Ring Gear (43 teeth) 59 77835117 786188 Drive Pin 60 77834918 786102 Spacer 1.130 X .695 61 77834520 792077A Ball 5/16" dia 65 78018921 792078 Set Screw 3/8 = 16 x 3/8" 66 77642222 792079 Spring .310 OD x .625 L 67 77639625 792073A Screw 1/4 =20 x 1=1/4" 69 79217025A 792177 Screw 1/4-20 x 1-3/8" 70 78618726 792125 Retaining Ring (pkg of 2) 71 788069
71B 78809227 79203528 788040 Retaining Ring 76 78009029 780072 Thrust Washer _627 ID x _031W 77 788078A29A 780160 Thrust Washer _762 ID x .031W 79 79214429B 780051 Thrust Washer.762 ID x .031W 82 77833329C 780199 Anti-Rotation Washer .63230 780108 Cup Washer 1_127 ID x _032W 83 77833831 780001 Fiat Washer .750 ID x _056W 85 792154
(Use As Needed) 87 788089AFiat Washer _750 ID x _062W 150 788093AOil Seal 5/8" 157 788088ABushing _563 180 730229AFlanged Bushing 5 / 8" ID 900 794712Flanged Bushing Z51Brake DiskBrake Pad PlateBrake Pad (pkg of 2)Dowel PinFlat Washer _312 ID x _059W
Inciuded in Engine Gasket Set, Key. No. 358included in Carburetor OverhauI Kit, Key. No.121included in Carburetor Gasket Set, Key. No.977included in Valve Gasket Set, Key. No. 1095
All component dimensions given in U.S. inches1 inch = 25.4 mm
54
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
L_
ONLY RIDE UP AND DOWN HILL,NOT ACROSS HILL
15 DEGREES MAX.
WARNING: To avoid serious injury, operate your tractor up anddown the face of slopes, never across the face. Do not mowslopes greater than 15 degrees. Make turns gradually to preventtipping or loss of control. Exercise extreme caution whenchanging direction on slopes.
1. Fold this page along dotted line indicated above,2. Hold page before you so that its [eft edge is vertically parallel to a tree
trunk or other upright structure.3. Sight across the fo_d in the direction of hill smope you want to measure,4. Compare the angle of the fo_d with the sJope of the hill
TM SM® Registered Trademark / Trademark / - Service Mark of Sears, Roebuck and Co.® Marca Registrada / TMMarca de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce / MDMarque deposee de Sears, Roebuck and Co.