Orion Super M/L Automatic winder
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
1
Orion Super M/L
Automatic winder
2 3
O r i o n S u p e r M / L
• InteractivewindingtensioncontrolWarping at the highest speedsWeaving with high insertion speed Even density layer by layer• Flexiblesplicercycle• OptimisedandpersonalisedaccelerationdynamicsProduction optimisation• Directdrumdrivethroughinverter• SuctionmotordrivethroughinverterMinimum energy consumption• Centralisedsettings(touchscreen)• Self-diagnosisperheadReduced operator interventions• Knotters,splicer,aquasplicer,TwinsplicerinterchangeabilityMaximum flexibility
Orion Super
ORION SUPER MAutomaticwinderwithmanualbobbinfeedingandmanualpackagedoffing
ORION SUPER LAutomaticwinderwithmanualbobbinfeedingandautomaticpackagedoffing
4 5
O r i o n S u p e r M / L
1
2
3
4
Electronic anti ribboning device
Electronicantiribboningdevice,withself-adjustmentlinkedtooperatingparameters.Thisavoidsuselessaccelerationsand,moreover,theeffectivenessofthesystemisguaranteedbyDirectDrumDriving.• WorkingamplitudesandfrequenciesaresetontheInspector
Control;• Alsoactiveduringcycleacceleration;• Patternsonthepackageareminimisedforabetteruseinthe
subsequentprocesses;• Axialdisplacementcanalsobeusedfordyeingpackages.
1 Drumspeed2 Packageholderposition3 Ratiobetweenpackage/drumdia-
meterdriveinactualtime4 Ribboningzone
6 7
O r i o n S u p e r M / L
1
2
34
5
1 Independentmovementofthepackageyarnsuctionnozzle
2 Independentmovementofthesplicer
3 Independentmovementofthebobbinyarnsuctionnozze
4 Independentmovementoftheyarntensionerdevice
5 Independentmovementofthebobbinchange
Significantincreasesinwindingefficiencythankstoareductionindowntimesduringtheendpiecing/bobbinchangingcycleandcyclerepetitionareachievedbymeansofindividualmotorisationandcontrolofeachsinglefunction.• Independentmovementofthepackageyarnsuctionnozzle.• Independentmovementofthebobbinyarnsuctionnozzle.• Independentmovementofthesplicer.Nokinematicmotionlinksthethreefunctions,soifoneofthetwosuctionnozzlesfailstoholdtheyarn,itmustrepeatitscycle,whiletheotherwaitsholdingtheyarn.Thecycleiscompletedwiththespliceonlywhenbothnozzleshavebroughtthetwoendsofyarnintoposition.Consequently:• Greaterproductivity.• Packagequalityguarantee(nowindingdisorders,double
yarns,etc.)duetofewerdrumreversals.• Lessconsumptionofcompressedairforunnecessarysplicing
cycles.• Lesswearofthecycleelements.• Lessyarnwaste.Inaddition,themonitoredpackage/drumbrakingsystemallowsimmediatestartingofthecycleassoonasthepackagestops,resultinginincreasedproduction.
Aflexible,intelligentcycle
802
3
4
5
6
7
8
9
100 120 140 160 180 200 220 240 260 280 300 804
6
88,5
10
12
14
16
20
100 120 140 160 180 200 220 240 260 280 300 804
6
88,3
10
12
14
16
20
100 120 140 160 180 200 220 240 260 280 300 0,51
2
3
4
5
6
7
8
1,5 2,5 3,5 4,5 5,5 6,5 7,5 8,5 9,5 10,5 11,50,5 3
12,5 13,5 14,5 15,5
802
3
4
5
6
7
8
9
100 120 140 160 180 200 220 240 260 280 300 804
6
88,5
10
12
14
16
20
100 120 140 160 180 200 220 240 260 280 300 804
6
88,3
10
12
14
16
20
100 120 140 160 180 200 220 240 260 280 300 0,51
2
3
4
5
6
7
8
1,5 2,5 3,5 4,5 5,5 6,5 7,5 8,5 9,5 10,5 11,50,5 3
12,5 13,5 14,5 15,5
Successfulcycleatfirstattempt Bobbinyarnsuctionrepetition
Packageyarnsuctionrepetition Efficiencyincreaseduetoflexiblecycle Ne30(100%cotton) Bobbinweight:70g Speed:1600m/min
PACKAGEDIAM.mm /
CONVENTIONALWINDERS/
CONVENTIONALWINDERS/
ORION SUPER
ORION SUPER
CONVENTIONALWINDERS/
ORION SUPER
PACKAGEDIAM.mm /
PACKAGEDIAM.mm /
CYCL
EDU
RATION
sec./
EFFI
CIEN
CY %
/
CYCL
EDU
RATION
sec./
CYCL
EDU
RATION
sec./
SPLICER 10000 m / CLEARER CUTS x BOBBIN /
8 9
O r i o n S u p e r M / L
1
2
3
4
5
PC
Constant density winding process
Theperfectcontrolofyarntensionallowsthehighestwindingspeeds,guaranteeinganexcellentyarnandpackagequality.TheTensor,tensionsensor,continuouslydetectsactualwindingtension,beingpositionedimmediatelybeforethedrum.TheTensorinteracts,throughtheheadcomputer,withtheyarntensionertovarythepressureexertedontheyarnasrequired.TheoperatingrangeoftheyarntensionercanbesetontheComputer.Whentheyarntensionerreachestheminimumvalueofthisrangeitcan,ifsorequired,activatethepresetspeedreductioncurve.Tensionconstancyalsoguaranteesyarnwaxinguniformity.TheTensorhasnomovingpartsthatcouldinfluenceoperationand,therefore,correctreadingandcorrectionoftension.Italsoactsasananti-wrapdevice.
TENSORFLEXForelastomericyarnsblendedwithwoolsandcottonsfordelicateyarns.Viathecomputerthisdevicecanactivateavariationofthewindingtensionreferencevalueaspackagediametervaries.
Tensor
1 Drum2 Traverse3 TensionsensorTENSOR4 Waxingdevice5 Yarntensioner
TENSION LEVEL
10 11
O r i o n S u p e r M / L
1 23
FIG.A FIG.B
FIG.C
PackagestartwithyarndepositcontrolAccelerationcanbesetviathecomputer.Theoperatorsetstheoptimumaccelerationeachtimeaccordingtotheworkparameters(countandmaterial,waxing,etc.)thusallowingaperfectdriveofthepackagewitharegulardepositoftheyarn(Figs.1and2).Thecomputerisedcontrolsystemautomaticallyadaptstheaccelerationrampaspackagediametervaries(Fig.3).
1 PackageØmin.2 PackageØmax.3 Range
Optimised acceleration curves
Thedevice(optional)thatadjustsitselfataconstantdistancefromthenoseofthetube,combinesitsactionwiththesquaresectionballoonbreakerandsignificantlymodifiestheshapeoftheballoon,drasticallyreducingunwindingtension.Thiseffect,alsocombinedwiththeTensoraction,contributestoaconsiderablereductioninwindingtension.Duringsplicing,theBooster,comingintocontactwiththenoseofthetube,actsasyarnantikinkandeconomiser.
Booster(optional)
12 13
O r i o n S u p e r M / L
14 15
O r i o n S u p e r M / L
Yarn path
Reductionofthetotalyarndeviationangleandpointsofcontactontheyarn.Itssimpleconstructionandreducednumberofpartsallowmaximumaccessibilityandmanagementofthewindinghead.
BalloonbreakerItsnewshapeandpositionprovideslesstensionontheyarnand,therefore,ahigherproductioncapacitywiththesamehighquality.
Yarn tensioner/waxing unitTheyarntensioner/waxingunitiscontrolledbyamotor.Apairoflargediameter,oscillatingcontrolwashersensureconstantpressureontheyarn.Centralisedsetting.
Airsplicer,watersplicerforelastomersAcompleterangeofsplicers,widelyconsolidated,amongwhichtheTwinspliceremergesastheelementofqualityforshortstapleyarnsincludingthosewithanelastomercoreandthenewyarnscomingfromcompactspinningframes.TheTwinsplicerisavailableforZyarns.
Electronic clearerThelastdeviceontheyarn’spath:itguaranteestotalandconstantcontrolofyarnquality.Anyyarnfaultdetectedbytheclearerareautomaticallyremovedbeingsuckedfromthepackage.
6or9pocketsmagazineisavailable.
16 17
O r i o n S u p e r M / L
UniformyarntensionandwaxingThemotorisedyarntensioner,withcentralisedadjustmentviatheComputer,isaguaranteeofcontroluniformitywithminimumyarnstress.Large,oscillatingpressurewashersforaconstant,effectivecontrol.
Waxingunit(optional)Theyarniswaxedwithapositivelydrivenadjustabledeflectiondevicethatguaranteeswaxinguniformity.Airjetskeeptheyarntensionerandwaxingunitfreefromdust.
YarnMaster Zenit X,thenewonlinequalitycontrolsystembyLOEPFE,hasacompletelynewdesign.Itisintendedforcustomerswiththehighestdemandsonyarnclearingandyarnqualitywhowanttobeassuredofsafetyandreliability,evenunderthemostproblematicambientconditions.SensingHeadUserInterfaceA7-segmentdisplayisbuiltintothesensingheadprovidinginformationofoccurrencesatthespindle.CentralUnitUserInterfaceAcolortouchscreenwithmulti-lingualcapabilities,clearlyorganizedgraphicaldisplay,offerseaseofusetooperators.Forallstaplefiberyarns,independentofthespinningprocessandfibermaterialused.For all splicer typesFor large yarn count range• Ne2.4-320Class ClearingInaddition,128optionallyselectableclassesareavailable.Incombinationwithchannelclearing,thedesiredqualityisachieved
Clearing logicTheSavioOrionShandongwindingsystemcontributestothepresentandfuturetechnologicaldevelopmentofclearingtechnology.Eachsingleheadbecomesatechnologicallaboratorytoensurethetotalqualityofthewoundyarn.• Splicecontrol• Longdefects• Repetitivedefects• Foreignfibres(optional)• Heariness(optional)• Defectsduetoyarnsareinterceptedbytheclearerareautomaticallyremovedfromthepackage.SavioOrionShandongflexiblecycleminimisesmachineproductionlossesduetothese“qualitycuts”.
withthehighestpossiblemachineusage.Eveneffects,forexample“definedflames”,canbeclassifiedasnon-disturbing(clearingwindow).ClassificationofYarnFaultsAllclearedandremainingyarnfaultsareclassifiedaccordingtointernationallyapplicablestandards.Thereferencelengths(forexampleper100000m)canbefreelyselected.Anexclusivefeatureistheclassificationofthespliceconnectionswhichprovidesvaluableinformationconcerningthemaintenanceandadjustmentofthesplicers.Classificationisperformedrelativetogroupsandalsotospindles.Splice Class ClearingTheSpliceClassClearingextendstheexistingSpliceChannelClearingwiththesettingpossibilitiesalreadyknownfromtheconventionalClassClearing.ThecombinationofSpliceChannelClearingandSpliceClassClearingnowallowsforanoptimizedSpliceClearing.
Channel Clearing• Opto-electronicprecision• Easytooperate• Yarnclearingwithclearerchannels:1. Neps2. Short3. Long4. Thin5. SpliceClassClearing6. Yarncount7. Shortcount
Cluster Channel ClearingThreeadditionalclearingcurvesensurethereliabledetectionof:8. Periodicclusters9. Nonperiodicclusters
1
2
3
4
5
6
7
8
9
18 19
O r i o n S u p e r M / L
Air splicer: settings bymachine PCAirsplicersettingsarecompletelycentralisedandconsequentlyextremelyquickandsimplefurthermoreconsistentuniformityoftheyarnsplicersondifferentwindingheadsisguaranteed.
Main application range: • Cotton100%andblends• CottonCompactyarns• Fancyyarns• Coreyarns• Syntheticandartificialyarns• Wool100%anblends• Silk
WatersplicerDuoStage(optional)Toincreasethejointstrengthevenwiththecompactyarns,mercerizedandsingedyarns,thesplicingoperationismadeundervacuumwhilethewaterisinjected(Duo-Stage).Allthesplicerpartsarelocatedina“waterproof”housingtoavoiddangeroussprayofwateroutside.
Main application range: • Cotton100%coarsecounts
(flatandfancyyarns)• Cotton100%compactyarns• Mercerized/singedyarns• Elastomericyarns• Twoplyyarns• OpenEndyarns• Syntheticyarns• Linenyarns
SAVIOistheonlymanufacturerinthewindingsectorofferingtheTOTALSPLICING/KNOTTINGSYSTEM:AIRSPLICER,TWINSPLICER(optional),WATERSPLICER(optional),KNOTTER(optional).Allsplicerstypesareeasilyinterchangeable.Possibilityofdifferentsplicerstypesonsamemachine.
Total Splicing system
20 21
O r i o n S u p e r M / L
Injust15secondsthetrolley,simpleandreliable,unloadsthepackageandplacestheemptyconeandthereserveofyarnatthepresetlengthsuitableforthenextprocesses.Themaximumefficiencyandproductioncapacityisachievedwithareducedcycletimeandnoheadwaitingtimes.Infact,continuouscommunicationbetweentheComputerandtheheads,sendsthetrolley,insequence,tothenextpositionwhenthepresetlengthisabouttobereachedbutbeforeitisactuallycompleted.
Automaticpackagedoffing
22 23
O r i o n S u p e r M / L
Controlling the winding process
AllaspectsofthewindingprocessarecontrolledbytheComputer:• yarnquality• packagequality• productionquality• controlofallperipheralunits• energyconsumption.TheComputerhasalargetouchscreenandprinter.Thedataisdisplayedinadescriptiveandgraphicalform.Ethernetinterfaceforconnectiontohigherlevelinformationsystems.Theperipherals’programmescanbeupdateddirectlyonthePC(alsowithremoteloading).Self-diagnosisofalltheelectronicfunctions.Signallingoftheoff-standardqualitativeparameters.
Spindle Monitoring SystemEachwindingheadisequippedwithanalarmmonitoringsystem.Theoperatorisnotifiedinrealtimeoftheongoingalarm.
24 25
O r i o n S u p e r M / L
1
3
2
PC
Energy saving
Adrasticreductionintheconsumptionofenergythankstothenewtechnicalsolutionsadopted:• directdriveofthemovingparts;• aflexible,intelligentcycle• economisedyarnsuctionsystem• controlofmovementofthevariousdevicesAllunitsinvolvedintheoperatingcycleofthesinglewindingunitsareindependentwhichmeansthatthecycleitselfandanyrepetitionsarepossiblewiththemovementsthatareonlyreallyneeded,avoidinganyuselessmovementsand/orrepetitions.Directcontrolofthemainparts:groovedroller,suctionnozzles,splicers,waxingunitwhich,besideslettingthemworkonlyforthetimerequired,alsoavoidspowerwastecausedbytheinterpositionofmechanicalcomponents.Particularattentionhasbeengiventothesuctionsystemwhichrepresentsthehighestportionoftheenergyinthewindingprocess.Aspecialfan,withhighperformancesaerodynamicbladesinadditiontothedirectmotordriverequestsaminimumconsumptionofelectricpower.Themotorfan,controlledbythemachinePCthroughaninverter,adjustsitsspeedautomaticallyinaccordancewiththeactualworkingconditionsandparameters.Theyarnwasteiscollectedinaseparatefilterboxlocatedinthemachineheadstock.Thesamefanprovidesalsothevacuumtounloadthetravellingblowerwaste,oncetheblowerreachestheproperdischargepipealsolocatedintheheadstock.Thetravellingblowerwasteiscollectedinasecondseparatefilterbox.
1 Yarnwastefilterbox2 Dustremovalsystemfilterbox3 Travellingblowerfilterbox
26 27
O r i o n S u p e r M / L
Automaticindependentheadwindingmachine,equippedwithindividualcontrolledmotorsandaflexibleoperatingcycle.Models:ORION Super M-winderwithmanualbobbinfeedingandmanualpackagedoffingORION Super L-winderwithmanualbobbinfeedingandautomaticpackagedoffingHeadstock:rightorleftwithrespecttotheworkingfront.Frame:modularframeconsistingof6headsections.Numberofheads/machine:54-60-66-72Materials: natural,syntheticandblendedstapleyarns.Count range:fromtex286totex4,fromNe5/1toNe150/1,fromNm3.5toNm250.Bobbinsize:tubelengthfrom180to280mmwithabobbindiameterof32to72mm.Take-up:crossedpackages:windingtraverse152mm,taper4°20’-5°57’Maximumdiameter320mm.Take-upspeed:400-2200m/minwithsteplesssetting.6or9pocketmagazine
WINDINGUNITGroovedrollers:inspecial,treatedcastiron,directlycontrolledbythemotor.Anti-patterning:Electronicanti-ribboningdevice.Packagetaperincrease:0°-5°,mechanicaltypeElectronic clearers:Uster,Loepfewithglobalandcontinuousyarnandsplicecontrol.Othermanufacturersonrequest.Splicer:airtype.Water,Twinsplicer,knotters(optional).Yarn tensioner:atensionsection,controlledbyasingledrive.Pre-clearer:variablewidth.TensorWaxing unit(optional)deflectiontype.Anti snarl deviceBooster: tensionreducer(optional).
MACHINEBODYPackageconveyorbelt:justtheonetowardsthehead,justtheonetowardsthetailorsplitfortwolots(optional).Tube unload belt:towardsthetailendofthemachine.Travelling blower/suction unit:programmablecontrolfrequencyandunloadingatmachineheadstock.
COMPUTERCentralised electronic adjustments: machinedata,processingparameters,airsplicerworkingparameters,yarntensionerpressure,V.S.S.,Electronicanti-ribboningdevice.Setting,collectinganddisplayingproductiondata:ofwindingunits,displayoftheperipherals’alarms.Centralised pneumatic adjustments:packagecradlecounterweight,splicerairpressure.
PACKAGEUNLOADINGSYSTEMDoffingtrolley:automaticpackagedoffing,insertionoftheconeonthespindlehead,cycletime:15seconds.HightravellingspeedDoubledoffingtrolley(optional)Conesfeeding:individualcradleoneachwindingunit
Technical summary
Overall dimensions and installation layout
Machineinstallation-Minimumdimensionsinmm
MACHINELENGTH
N.H
EADS
SE
CTIO
NS
LENGT
H
6 heads mm54 9 2102060 10 2304066 11 2506072 12 27080
500
1135
1230
2230
720
175 1240
max 1300
2020(6T) 1600
1300
max 340 520-580
800(1)(2) (2)
770(*)
800
285
*260
0
525
2000
1500
1230
••15
5012
3010
9012
30
•150
0
2500
2805
(SBB
)28
45(S
M)
max
800
max
800
698
1970
3070
(SBB
)311
5(SM)
2830
(SBB
)286
5(SM) (1)
BOBBINTUBES/PACKAGESCASEMax dimensions
(2)BOBBINS CASEMax/Min.dimensions
(*)withthesortingbobbin/bottombunchbox
* 3200withbobbintrolley/• withbobbintrolley/•• withbobbintrolley/
lateral discharge /
SBB = Savio Belt BlowerSM = Savio by Magitex
28
O r i o n S u p e r M / L
SAVIOMACCHINETESSILIS.P.A.33170PORDENONE(Italy)ViaUdine,105Tel.+3904343971Fax+390434397599E-mail:[email protected]
SAVIOINDIALTD.Nallattipalayam,Tamaraikulam-PostPollachi,Coimbatore-642109TamilNadu,IndiaTel.+914259304555Fax+914259304567E-mail:[email protected]
SAVIO(SHANDONG)TEXTILEMACHINERYCO.,LTD.No.6TorchIndustryPark,No.2166ChongwenDadao,High&NewTechIndustryDevelopmentZone,Jining,Shandong,P.R.China272000Tel. +8605372395206/101Fax +8605372395216E-mail:[email protected]
SavioAd
vertising
Dpt.-Foto:Ricca
rdoMariaM
oretti-P
N-Ed
izione
03/20
12-inglese-cine
se
Wereservetherighttomodifythecharacteristicsofthemachinesdescribedhereinwithoutpriornotice.Thedatagiveninthisbrochurearenotintendedasaguarantee.SAVIOmachinesareequippedwithaccidentpreventiondevicesasestablishedinDPR547/55standardsdated27April1955.SAVIOmachinescomplywiththemachinedirective89/392andsubsequentamendments.
Orion Super M/L
Related Documents
