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2013 Aspen Technology, Inc. All rights reserved
Optimize Thermal & MechanicalDesign for Shell & Tube HeatExchangers
Integrated Exchanger Design
August 13, 2013Presenter:
Shelby Hegy, Engineering Product Marketing
Aspen Technology, Inc.
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EconomicEvaluation
Operationsand Planning
Support
Equipment
Design
BasicEngineering
ConceptualEngineering
SafetyAnalysis
ProcessDevelopment Aspen HYSYS
&
Aspen Plus
aspenONE Engineering
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Ongoing Series of Technical WebinarsEngineering Webinars for education and best practices
UPCOMING WEBINARS OF INTEREST:
Models, Methods, and Data behind Aspen Activated Economics -Aug 20th
Perform Overpressure Protection Analysis in Aspen HYSYS - Sept5th
Optimize Acid Gas Cleaning in Aspen HYSYS - Sept 12th
ON DEMAND WEBINARS OF INTEREST:
Integrate Thermal & Mechanical Heat Exchanger Designs to SaveTime and Reduce Capital Costs
ADDITIONAL RESOURCES: Public Website: www.aspentech.com/products/aspen-edr.aspx
EDR Tutorials: www.aspentech.com/products/edr-tutorials
http://www.aspentech.com/products/aspen-edr.aspxhttp://www.aspentech.com/products/edr-tutorialshttp://www.aspentech.com/products/edr-tutorialshttp://www.aspentech.com/products/edr-tutorialshttp://www.aspentech.com/products/edr-tutorialshttp://www.aspentech.com/products/aspen-edr.aspxhttp://www.aspentech.com/products/aspen-edr.aspxhttp://www.aspentech.com/products/aspen-edr.aspx8/13/2019 Optimize Thermal and Mechanical Design Webinar
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Optimize Thermal & Mechanical
Design for Shell & Tube HeatExchangers
Shelby Hegy, Engineering Product Marketing
Aspen Technology, Inc.
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Agenda
Introduction
Demo of Aspen Exchanger Design & Rating:
Shell & Tube
Shell & Tube Mechanical
Summary
AspenTech Solutions
Case Studies
Q&A
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Challenges Facing Todays Fabricator
Thermal Design/Rating | Mechanical Design | Drawings
Manufacturing
Shell & Tube
CostEstimationShopDrawings
ThermalDesign
MechanicalDesign
How do you get the best performance?
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Mechanical DesignThermal Design
Detailed Engineering
MechanicalSpecialist
ThermalSpecialist
Conceptual Engineering
Scope of aspenONE Engineering Solution
ProcessEngineer
Conventional HX Software Tools
AspenTechsaspenONE Engineering Suite
Simultaneous Optimization is Key to Heat Exchanger Design
Process Simulation
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AspenHTFS
ResearchNetwork
Aspen Exchanger Design & Rating Products
Aspen Air CooledExchanger
Aspen Plate ExchangerAspen Plate Fin Exchanger
Aspen Shell & Tube ExchangerAspen Shell & Tube Mechanical
Aspen Fired Heater
Aspen Simulation Workbook
(Aspen Fihr)
(Aspen Acol+)
(Aspen Tasc+)(Aspen Teams)
(Aspen Plate+)(Aspen MUSE)
http://images.google.com/imgres?imgurl=http://www.cencorefining.net/images/stories/dc-h-c.jpg&imgrefurl=http://www.cencorefining.net/home/units_for_sale/27_mmbtu_hr_natural_gas_fired_heaters.html&usg=__E2VSYqNN693ZacU9PpWTsfG3-jQ=&h=640&w=480&sz=90&hl=en&start=7&um=1&tbnid=ZePkH7pGVrhsAM:&tbnh=137&tbnw=103&prev=/images?q=fired+heaters&hl=en&sa=G&um=1http://images.google.com/imgres?imgurl=http://www.made-in-china.com/image/2f0j00sMFtVgjEHUcHM/Shell-Tube-Heat-Exchanger.jpg&imgrefurl=http://www.made-in-china.com/showroom/heatexchanger11/product-detailvMjxIYBEgtcg/China-Shell-Tube-Heat-Exchanger.html&usg=__SSESbkXsQOKJk_7hzApG6IDYPF4=&h=519&w=845&sz=73&hl=en&start=88&um=1&tbnid=n9_d9JrdlHtNjM:&tbnh=89&tbnw=145&prev=/images?q=shell+&+tube+heat+exchangers&ndsp=21&hl=en&sa=N&start=84&um=1http://images.google.com/imgres?imgurl=http://www.kfas.com.cn/english/image/jhq1.jpg&imgrefurl=http://www.kfas.com.cn/english/jhq.htm&usg=__czF7yjaURkWBDzqK7qeOhhqG25w=&h=365&w=500&sz=44&hl=en&start=25&um=1&tbnid=Ss0UEnIsmAy1_M:&tbnh=95&tbnw=130&prev=/images?q=plate-fin+exchangers&ndsp=21&hl=en&sa=N&start=21&um=1http://images.google.com/imgres?imgurl=http://www.indiamart.com/abletech/pcat-gifs/products-small/plate-and-frame-heat-exchan.jpg&imgrefurl=http://www.indiamart.com/abletech/heat-exchangers.html&usg=__ZSIUps6uPifEcCeMvpG92Mnl41o=&h=240&w=240&sz=19&hl=en&start=13&um=1&tbnid=FQ9i7It-uZBEDM:&tbnh=110&tbnw=110&prev=/images?q=plate+&+frame+exchangers&hl=en&sa=G&um=1http://images.google.com/imgres?imgurl=http://www.indiamart.com/globalrefrigeration/pcat-gifs/products-small/air-cooled-heat-exchanger.jpg&imgrefurl=http://www.indiamart.com/globalrefrigeration/industrial-refrigeration-equipment.html&usg=__s8-VHpRMY7XHqvYfMheO3280YXA=&h=240&w=240&sz=12&hl=en&start=2&um=1&tbnid=uyYFq_ffGJFQwM:&tbnh=110&tbnw=110&prev=/images?q=air+cooled+exchangers&hl=en&sa=G&um=18/13/2019 Optimize Thermal and Mechanical Design Webinar
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Demo
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Advantage #1:The Aspen Physical Properties Advantage
Aspen Properties COMThermoB-JAC Properties
24,000+ Pure Components
30,000+ Binary Pairs
Import from Aspen Plus or Aspen HYSYS File
Ensures consistent properties with the flowsheet
Saves significant amounts of time
OR
Quickly & Easily Specify Components Out of the Box
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Advantage #2:EDR Thermal Optimization
Thermal DesignsOptimized Based on
Cost
Aspen Shell & TubeEvaluates 150+
Configurations inSeconds
Notifies User of Warnings &
Errors, including Erosion,Vibration, Maximum
Pressure Drop & More
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Optimizes Cost by
Evaluating Materials ofConstruction & Minimizing
Wall Thickness
Optimizes for Safety by
Performing Rigorous CodeCalculations
Advantage #3:Aspen Shell & Tube Mechanical Better Than Other 3rdPartyPressure Vessel Design Programs
Determines Welding &Support Requirements
Considers Wind, SeismicLoads, & Climate
Variations 5-30% Capital Cost Savings
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Advantage #4:Integrated Thermal and Mechanical
FinalThermalDesign
MechanicalDesign
MechanicalDesign
Final Thermal
Design
InitialThermalDesign
Significant Time Savings
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Business Benefits of Lifecycle Solution
Achieves energy-optimized and sustainable process designs
Seamlessly use rigorous HX models throughout thesimulation and heat integration design process
Rapidly screen design alternatives
Supports a range of design and operational workflows
Optimize for energy, capital cost, operating cost andprocess performance
AspenTechsaspenONE Engineering Suite
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Typical Manhour Benefits from Aspen EDROver Stand-alone Thermal Design Packages
Elapsed Time per Exchanger Stand aloneThermalPackage
EDR
Thermal design 4 hours 0.5 hour
Thermal/Mechanical/CAD 3rd
Party EDR
Mechanical design 8 hours 0.5 hour
Cost Estimate 4 hours Included withMech
Drawing Package 8 hours 4 hours*
Total Time 24 Hours 5 Hours
* Drawings completed with CAD package
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Why Exchanger Design & Rating
Exchanger Design & Ratingenables optimum
sizing and performance
Reduce heat exchanger capital and operating costs
HX constitute up to 30% of the equipment cost
Up to 90% of the energy cost associated with heat
exchangers and fired heaters Reduce engineering man-hours
Improve reliability and process uptime
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Success Stories
Radiant Heat (FABRICATOR)
Reduced engineering man hours by 75% throughdesign optimization and integration of thermal andmechanical designs
Petrofac Engineering (E&C)
Increased plant capacity by 20%, a $100MM revamp
Integrated rigorous HX designs into HYSYS increasingthe accuracy of the flowsheet and resulting in a onemonth payback period
Dow Chemical (OWNER /OPERATOR)
Used a EDR with Aspen Plus to eliminate oscillationsin column flow resulting in:
Increased column capacity by 13%
Increased capacity by $65 Million
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Pre-register for AspenTechs Beta OnlineCustomer Community
*A link will be provided in the Thank you email after this webinar for your registration opportunity.
To pre-register, please visit
www.aspentech.com/community
Questions? [email protected]
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Questions?
For more information, contact:
http://www.aspentech.com/products/aspen-edr/
mailto:[email protected]:[email protected]:[email protected]://www.aspentech.com/products/aspenone-engineering/http://www.aspentech.com/products/aspenone-engineering/mailto:[email protected]:[email protected]:[email protected]