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Spot Thermometers vs ThermalSpot Thermometers vs. Thermal Imaging Cameras g g
• Tuesday, November 5th2 EDT• 2pm EDT
• Presented by: Ed Kochanek, FLIR Systems
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[email protected]
866‐379‐4022Ed Kochanek@FLIR com
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[email protected]
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Spot IR Thermometersvsvs.
Thermal Cameras
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You aren’t doing everything you can toYou aren t doing everything you can to prevent unscheduled downtime!p
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RoofUtilities Fluid Systems
Roof
Air HandlingBus DuctsEnergy
Panel Boards
Bearings
Air Handling
MachineryMotors
TanksBelts
Switchgears
Switches
Belts
Cables
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511/05/2
Disconnects Electrical Room
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• I smell something…• We keep getting nuisance tripsWe keep getting nuisance trips• We feel a vibration• The system is bad, broken, wrong, etc…• Its musty in here.• It too cold or hot here.Th i f l k• There is a roof leak.
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Consequences
• Every production line shut down• Every minute trying to diagnosis a problem• Every minute trying to diagnosis a problem• Every overtime request• Lost reputation and customers
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Add more Employee’s?
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What if you could see thingsdifferently?differently?
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Time And Temperature
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Current Temperature Technology
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What is Infrared?
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How does it work?• IR waves are emitted by all objectsIR waves are emitted by all objects• IR radiation increases with temperature• Mechanical items because of friction
El i l i b f i• Electrical items because of resistance• Moisture because of evaporation• Energy because of heat transfer
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Replacement of Replacement of inaccurate, inaccurate, inefficient or inefficient or ineffective technologyineffective technology
Replacement of Replacement of inaccurate, inaccurate, inefficient or inefficient or ineffective technologyineffective technology
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The Hidden TruthThe Hidden Truth about Spot Temperature Guns: p p
A TRANSITION IS OCCURRINGA TRANSITION IS OCCURRING
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Why the conversion to thermal cameras?y
SpeedSpeedAccuracyDocumentationAccuracyDocumentationDocumentationDocumentation
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ONE detector and NO image
76.0
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160x120 19,200 detectors19,200 detectors
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SpeedSpeed
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106.3106.3ooFF106.3106.3ooFF
Speed
79.479.4ooFF79.479.4ooFF
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Where’s the hot wire?
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AccuracyAccuracy
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Spot Size Ratio
Measurement
12 to 18 to 1
Measu e e tSpot Size4” 4’or 48” distance to target6” Measurement
Size
The laser beam is not measuring the temperature!
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measuring the temperature!
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AccuracyIs this accurate? Is this acceptable?
+145o
+ 84o
90+ 66o
+ 84
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Accuracy
145145ooFF145145ooFF
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145145ooFF145145ooFF
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Disconnect Switch
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Disconnect Switch
Tmax =173
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Safety
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Load effect on TemperatureLoad effect on Temperature
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DocumentationDocumentation
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Documentation
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Documentation
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Why Replace Your Spot Gun?
• Speed• Accuracy
D i• Documentation
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Typical Electrical Applications
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Transcat Webinar Series
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How Hot istoo Hot?too Hot?
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TerminationProblem= 133
Reference=87
Or…
Delta = 46
Make this a monitor.
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Fuses / Switches
Fuse Clipsp
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Conductors / Terminations
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Improper TighteningConductors / Terminations
132.0°F
Improper Tightening
120
132.8°F
100
87.6°F
70.4°F
80
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Control Panels
128.1°F
110
120
90
100
83.0°F
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Circuit Breakers
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Bus ways / Bus duct83.5°F
80
82
81.7°F
76
78
73.8°F74
74.9°F
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Bus Ducts
*>99 7°F*>99.7 F
90.0
95.0
96.8
Diff. 3 16.4
75 0
80.0
85.0
80.4
*<73.4°F
75.0
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Capacitors / Batteries
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Batteries215.7°F
200
150
200
201.2°F 79.9°F
100
63.2°F
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Subsurface Heating
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Building Energy and Moisture Images
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Why do we want to see the lack of heat?heat?
Missing insulation
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Blown Insulation‐ Poorly doneBlown Insulation Poorly done
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Argon Leaks13.2°C
12
10
6.0°C
8
• Argon has leaked out of the three windows in the center• Heat transfer by convection is occurring inside the window
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• Heat transfer by convection is occurring inside the window
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Water, Invisible to the Eye
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Roof MoistureWater in the insulation from a seam leak
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So What Camera is Right for You
New Ex Series New T SeriesNew Exx Series
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Questions you should ask?• How far from the target?
H h t i th t t?• How hot is the target?• What other applications?• How often will you use the camera?• How often will you use the camera?• What camera features do I need?• Who will use the camera or cameras?Who will use the camera or cameras?• What type of reporting and trending will I do?
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FLIR I Series – Spot Gun ReplacementFLIR I Series Spot Gun Replacement
• Radiometric JPEG image storage• MSX Technology• Fixed Focus (focus free)• 3” Color LCD• ‐4 to 482 Temperature Range• Cost $995 to $5,995
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MSX
$895$995
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$895$995
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FLIR E‐Series‐ Performance Cameras• Large Touch screen
• Wi‐Fi and Blue Tooth for remote reporting
• MSX Technology
• Laser, video light
• Accessory Lenses, wide angle, telephoto
• Temp ranges up to 650C
• Cost $3,995 to $7,995
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FLIR T Series‐ High Performance
• Ergonomics/Outdoor App’s
• High Temperature, up to 2000c
• High Resolution up to (640 x 480)
• Remote ControlsRemote Controls
• $8,450 to $25,950
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Questions or Comments?Questions or Comments?Email the moderator, Nicole VanWert:
[email protected]
Transcat: 800‐828‐1470www.Transcat.com
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