NASSCOM ENGINEERING SUMMIT 2015: Session V: Juergen moessinger

RBEI/NE3 | 07 - Oct, 2015 | Public | © Robert Bosch Engineering and Business Solutions Private Limited 2015. All rights reserved, also

regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Industry in Transition : Enabling Information Driven

Smart manufacturing

- Dr. Juergen Moessinger

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NASSCOM Engineering Summit 2015 | October 07, 2015



1.0

2.0

3.0

Smart BuildingSmart Grid

Local Communication: Fieldbus within factoryAuto ID: unique worldwide, online

Online System: Machines, Vehicles, Tools

Internet:

Service Platforms

4.0 Cyber-Physical Systems

First mechanical

loom 1784

First assembly line

Slaughterhouse in

Cincinatti

1870

First Programmable

Logic Controller,

Modicon 084 1969

Industry is in Transition

2

Enabling Information Driven Smart Manufacturing



Change is Constant : Challenges & Opportunities

Disruptive

business models

Social behavior,

new cooperation

24/7 worldwide

service

Shortened product

life cycles

Shortened delivery

times

Individual customer

requirements

Volatile markets

3



regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.4

Industry 4.0 – 3 Phases of Innovation Cycle




Challenges

Industry 4.0

Legacy machines

(access to data)

New upcoming business cases

Missing standards

IT(Bandwidth,Cloud, ...)

Data Security

Clash of worlds

(machine vsinternet people)

German industry invests 3.3% of annual turnover in I4.0 solutions in next 5 years

Demand

Forecast

Engine

5




Big Data

Process Optimization

Quality Improvement

Cycle time reduction

Stock reduction

It’s all about Data

Real Time Control Offline Optimization

In process feedback

Direct control loop

Increase of flexibility

Efficiency increase

Optimized usage of resources

6


http://cloudtimes.org/wp-content/uploads/2012/05/big-data.jpg


Smart Manufacturing: India Relevance



Real-time KPI show at any time where you loose/gain money

Challenges

• Quality/ Reduce Defects

• High Attrition rates in factories in India

• Real Time Information Flow & Agility of Production

• Optimizing resources (Man, Machines and Technology)

Solution I4.0 in India

• Reduction of unwanted downtime

• Improvement in output / machine uptime

• Quality improvement

• Increased flexibility

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Bosch Dual Strategy Complimenting Industry 4.0

Lead ProviderSystem manufacturer/ Production resource viewI 4.0 solution provider

with external business

enabler technology or

internal I 4.0 solution provider

Assembly Systems and Special Machinery

Industrial Sensor Solutions

Bosch ConnectedDevices & Solutions

Bosch Sensortec

Machine Platforms

Center of CompetenceRFID@BOSCH

Data Mining, Big Data

Bosch Software Innovations

Packaging Technology

Drive and Control Technology

Innovations-management Logistik

Lead OperatorProduct manufacturer/ Product view

250 Bosch plants world wide

Manufacturer of products

Machine operator

Plant operator

Interface to customers/suppliers

Many practical pilot applications are

bundled within the Innovation Cluster CI

8

Engineering Solutions




Bosch as Lead Operator and ProviderBOSCH AS LEAD

OPERATOR

First mover in the

realisation of integrated

concepts with equipment

providers

Manufacturer of

products with I4.0

I4.0 Machine operator

Plant operator

Interface to

customers/suppliers

BOSCH AS LEAD

PROVIDER

Technology and solution

supplier

for OEMs und end users

I4.0 software solutions

I4.0 services

I4.0 components and

systems for automation

Machines for


9




Summary

265 Bosch plants

worldwide as

Produkt manufacturer

Machine operator

Plant operator

Interface to customers and

suppliers

Pilot projects to Connected

Industry (Industrie 4.0) started

Software Innovations


RFID@Bosch

BOSCH ATMOSoftware + Hardware Solutions

CR/APAMachine Platforms

Technology and solution supplier

for OEMs und end users

LEAD PROVIDERSystem manufacturer view / production resource view

LEAD OPERATORProduct manufacturer view / product view

First mover in the realisation of integrated

concepts with equipment providers

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Smart manufacturing

• impacts the entire value chain,

• shows huge improvement potential

• introduced in a stepwise approach

Smart manufacturing in India

• Requires tailoring to the needs of an LCC

• Best starting conditions due to vast IT know how

• Real time data enables wide cost reduction

• Quality, Maintenance, Energy Management are

areas with short turn around time

We at Bosch have an practitioner approach as

a lead provider as well as lead operator

Industry 4.0 – The quiet revolution has started






The Shop floor of the Future : Connected, Information

Driver and Smart

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Thank you for your attention!
