MODEL NUMBER 917.: OWNER'S MANUAL · NOT TO P1NCH OR DAMAGE CONTROL CABLES. • Raise handles until lower handle section locks into place in mowing position. Raise upper handle section

®

MODEL NUMBER 917.: OWNER'S MANUAL

Convertible

• Assembly"Operation" Customer

Responsibilities• Service- Adjustments• Repair Parts

Caution:Read and Followall Safety Rules_nd InstructionsBefore OperatingThis Equipment

IrllllllllllllllllII II¸ I111111111111111111111! IIIIIII111IIIHIII IIIIIIIHII! IIIII ...............................................

SAFETY RULES

REPA,RS. IMPORTANTSAFETY STANDARDS REQUIRE OPERATOR PRESENCECONTROLS TO MINIMIZE THE RISK,OF INJURY, YOUR UNff IS EQUIPPED WiTHSUCH CONTROLS. DO NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROLS UNDER ANY CIRCUM-STANCES,

TRAINING:

o Read this operator's manual carefully. Become familiar withthe controls and know how to operate your mower properly.Learn how to quickly stop mower.

• Do not allow children to use your mower. Never allow adultsto use mower without proper instructions.

Keep the area of operation clear of all persons, especiallysmall children and pets.

• Use mower only as the manufacturer intended and as de-scribed in this manual.

= Do not operate mower if it has been dropped or damaged inany manner. Always have damage repaired before usingyour mower.

• Do not use accessory attachments that are not recommendedby the manufacturer. Use of such attachments may behazardous.

Be aware that the blade turns when the engine is running.

PREPARATION:

• Always thoroughly check the area to be mowed and clear it ofall stones, sticks, wires, bones, and other foreign objects.These objects will be thrown by the blade and can causesevere injury.

• Always wear safety glasses or eye shields when starting andwhile using your mower,

- Dress properly. Do not operate mower when barefoot orwearing open sandals. Wear only solid shoes with goodtraction when mowing.

° Check fuel tank before starting engine. Do not fill gas tankindoors, when the engine is running or when the engine is hot.Allow the engine to cool for several minutes before filling thegas tank. Clean off any spilled gasoline before starting theengine.

- Always make wheel height adjustments before starting yourmower. Never attempt to do this while the engine is running.

• Mow only in daylight or good artificial light.

° Always stop the blade whenever you leave or are not usingyour mower, or before crossing driveways, walks, roads, andany gravel-covered areas.

• Never direct discharge of material toward bystanders norallow anyone near the mower while you are operating it.

• Before cleaning, inspecting, or repairing your mower, stopthe engine and make absolutely sure the blade and atlmoving parts have stopped. Then disconnect the spark plugwire and keep it away from the spark plug to preventaccidental starting.

o Do not continue to run your mower if you hit a foreign object.Follow the procedure outlined above, then repair any dam-age before restarting and operating you mower.

• Do not change the governor settings or overspeed theengine. Engine damage or personal injury may result.

• Do not operate your mower if it vibrates abnormally. Exces-sive vibration is an indication of damage; stop the engine,safelycheck for the cause of vibration and repair as required.

° Do not run the engine indoors. Exhaust fumes are danger-ous.

° Never cut grass by pulling the mower towards you. Mowacross the face of slopes, never up and down or you mightlose your footing. Do not mow excessively steep slopes.Use caution when operating the mower on uneven terrain orwhen changing directions - maintain good footing.

• Never operate your mower without proper guards, plates,grass catcher or other safety devices in place.

MAINTENANCE AND STORAGE:

• Check the blade and the engine mounting bolts often to besure they are tightened properly.

• Check all bolts, nuts and screws at frequent intervals forproper tightness to be sure mower is in safe working condi-tion.

• Keep all safety devices in place and working.

• To reduce fire hazard, keep the engine free of grass, leaves...................................................................................................................................................................................................or excessive grease and oil,......................................................................................................................................................

OPERATION:

o Keep your eyes and mind on your mower and the area beingcut. Do not let other interests distract you.

* Do not mow wet or slippery grass. Never run while operatingyour mower. Always be sure of your footing- keep a firm holdon the handles and walk.

Do not put hands or feet near or under rotating parts. Keepclear of the discharge opening at all times.

° Check grass catcher often for deterioration and wear andreplace worn bags. Use only replacement bags that arerecommended by and comply with specifications of themanufacturer of your mower.

AIways keep a sharp blade on your mower.

• Allow engine to cool before storing in any enclosure.

• Never store mower with fuel in the tank inside a buildingwhere fumes may reach an open flame or an ignition sourcesuch as a hot water heater, space heater, clothes dryer, etc.

ii i,illll : ........................... rll ............................

LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS. I

IT MEANS - ATTENTION!!! BECOME ALERT!t! YOUR SAFETY IS INVOLVED. 1

2

CONGRATULATIONS on your purchase of a Sears LawnMower. It has been designed, engineered and manufac-tured to give you the best posSible dependability andperformance.

Should you experience any problem you cannot easi}yremedy, please contact your nearest Sears AUthorizedService Center/Department. We have competent, well-trained technicians and the proper tools to service or repairthis lawn mower.

Please read and retain this manual: The instructions will

enable you to assemble and maintain your lawn mowerproperly. Always observe the SAFETY _RULES".

MODELNUMBER 917.383242

SERIALNUMBER

DATE OF PURCHASE

THE MODELAND SERIALNUMBERSWILL BE FOUNDON A DECAL ATTACHED TO THE REAR OF THELAWN MOWER HOUSING

YOU SHOULD RECORD BOTH SERIAL NUMBER ANDDATE OF PURCHASE AND KEEP IN A SAFE PLACEFOR FUTURE REFERENCE.

PRODUCT SPECiFiCATiONSHORSEPOWER: 4.0

DISPLACEMENT: 1!.5 CU. IN.

GASOLINE CAPACITY 1.5 QUARTSAND TYPE; UNLEADED REGULAR

OIL TYPE (APt-SG): SAE 30 (ABOVE 32°F)SAE 5W-30 (BELOW 32°F)

OIL CAPACITY: 20 OZS.

SPARK PLUG: CHAMPION RJt9-LM(GAP: ,030") STD361458

VALVE CLEARANCE: INTAKE: .008"EXHAUST: .008"

SOLID STATE IGNITIONAIR GAP: .0125 IN.

BLADE BOLT TORQUE: 35-40 FT. LBS,

MADNTENANCE AGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIESo Read and observe the safety rules.

• Fellow a regular schedule in maintaining, caring for and using your lawn mower.

Follow the instructions under "Customer Responsibilities" and "Storage" sections of this owner's manual.

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN POWER MOWERFor two years from date of purchase, when this Craftsman Lawn Mower is maintained, lubricated, and tuned upaccording to the operating and maintenance instructions in the owner's manual, Sears will repair free of charge anydefect in material or workmanship.

If this Craftsman Lawn Moweris used for commercial or rental purposes, this warranty applies for only 90 days fromthe date of purchase.

This Warranty does not cover:

o Expendable items which become worn during normal use, such as rotary mower blades, blade adapters, belts,air cleaners and spark plug.

o Repairs necessary because of operator abuse or negfigence, including bent crankshafts and the failure to maintainthe equipment according to the instructions contained in the owner's manual.

WARRANTY SERVICE fSAVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE NEARESTSEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES, THIS WARRANTY APPLIES ONLY WHILETHIS PRODUCT IS IN USE IN THE UNITED STATES.

This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179

TABLE OF CO TENTS

SAFETY RULES ....................... _..... ,, ........ . .................... 2

PRODUCT SPECIFICATIONS ............. ,......................... 3CUSTOMER RESPONSIBIMTIES ..................... 3,.11-13WARRANTY .................................................... ...o ...... ,o.3ASSEMBLY ................................................................... BOPERATSON ............... ......................... :......................... 8

iNDEXA

Accessories ...................................... 5

Adjustments:Carburetor .............................. 14Engine Speed ......................... 14Handle Height, ................... ;.... 14Height of Cut ............................. 9

Air Filter:Replacement .......................... 13Service .................................... t 3

Assembly ........................................ 6

E}Blade:

Sharpening ............................. 12Replacement .......................... 12

CControls:

Engine Zone Control ................. 9Engine Speed Control .............. 8Operator Presence Control Bar 8

Customer Responsibilities ... 3, 11-13Air Filter .................................. 13Blade Care/Replacement ..... ,, 12Engine .................................... 13Lubrication ................... _.......... 13Spark Plug ............... ; ..... i .... ,..,i3

Cutting Levels ............................ _....9

MAINTENANCE SCHEDULE ...................................... 11SERVICE AND ADJUSTMENTS ............... .................. 14STORAGE ........................ ,........................................... 15TROU BLESHOOTtNG ..;;;..,:........................................ 21RE PAlR PARTS - LAWN:MOWER ........................ I6-17REPAIR PARTS - ENGINE ..................................... 18-20PARTS ORDERINGISERV}CE ................ BACK COVER

!

EEngine:

Air Filter .................................. 13Oil Change .............................. I3Oil Level .................................. 13Oil Type ................................. : 13Starting ..................................... 10Stopping .................................. 10Storage ................................... i 5

Operation:Engine Control .......................... 9Grass Catcher ...................... :... 9Mower ....................................... 9Operator PresenceControl Bar ............................... 9

Options:Accessories ............................... 5

FFuel:

Capacity .................................... 3Storage ................................... !5Type .......................................... 9

Ft

Repair Parts:Engine .... :: ......................... 18-20Lawn Mower ...................... !6-17

Responsibilities, Customer ..3, 11-13

H

Handle Adjustment:Assembly ........ .......................... 6Cutting Height ....................... ,.. 9

LLubrication:

Engine i 3Lawn Mower 11

MMaintenance Agreement .........,_........3Maintenance Schedule .................. ! 1

Mowing Tips ............... ................... 10

OOil:

S

Safety Rules ..... ............................... 2

Service and Adjustments ..................Carburetor .............................. 14Engine Speed ......................... 14Handle .................................... t 4

Spark plug .................................... 13Specifications .................................. 3

Speed ControhE ng!ne ...................................... 9

Starting the Engine..: ..................... I0

Stopping the Engine ....................... 10

Storage ......................................... 15

T

TroubleShooting Chart ................. 21...............................................................................................................................Engine,,,,,, .................... ....... t3 ...........................................................................................................................................................................................

Storage ................................... ! 5 W

Warranty ......................................... 3

4

......... i

LAWN ACCESSORIES

These accessories were available when this lawn mower was produced. They are also available at most Sears retail outletsand service centers. Most Sears stores can also order repair parts for you, when you provide the modeJ number of your lawnmower° Some of these accessories may not apply to your lawn mower.

ENGmNE

SPARK PLUG MUFFLER AIR FILTER

if tawn mower is an electric start

GAS CAN ENGINE OIL STABiLiZE R

LAWN MOWER PERFORMANCE

REAR BAG

OPTIONAL

REPLACEMENTBAG FOR REAR

DISCHARGELAWN MOWERS

FABRIC BAG

DUST SHIELD

OPTIONALCATCHER FOR

SiDE DISCHARGELAWN MOWER

LAWN MOWER MAINTENANCE

BELT BLADE. _ .... _..

BLADEADAPTER..

CLIPPING DEFLECTOR

SIDE DISCHARGE CATCHER

ASSE LY

Read these instructions and this manual in its entiretybefore you attempt to assemble or operate your new lawnmower. Your new lawn mower has been assembled at thefactory with the exception of those parts left unassembiedfor shipping purposes. All parts such as nuts, washers,bolts, etc., necessary to complete the assembly have bee nplaced in the parts bag, To ensure safe and properoperation of your lawn mower, all parts and hardware youassemble must be tightened securely. Use the correcttools as necessary to ensure proper tightness.

TO REMOVE LAWN MOWER FROMCARTON

Remove loose parts included with mower.

Cut down two end corners of carton and tay end pane]down flat.

• Remove all packing materials except padding betweenupper and lower handle and padding holding operatorpresence control bar to upper handle. '

, Roll lawn mower out of carton and check carton thor-oughly for additional loose parts.

HOWTO SET UPYOUR LAWN MOWERTO UNFOLD HANDLE (See Fig. 1)IMPORTANT: UNFOLD HANDLES CAREFULLY SO ASNOT TO P1NCH OR DAMAGE CONTROL CABLES.

• Raise handles until lower handle section locks intoplace in mowing position.

Raise upper handle section into place on lower handle,remove protective padding and tighten both handleknobs.

• Remove handle padding holding operator presencecontrol bar to upper handle ....

• Your lawn mower handle can be adjusted for yourmowing comfort. Refer to "Adjust. Handle" in theService and Adjustment section of this manual.

TO iNSTALL ATTACHMENTS(See Fig. 2)Your lawn mower was shipped ready to be used as amutcher. To convert to bagging or discharging:

Open rear door and remove mutcher ptate. Storemulcher pfate in a safe place.

........You can now.install catcher or optional clipping deffec .......tor.

To return to mulching operation, install mulcher plateinto discharge opening of mower. Be sure all tabs areseated properly.

OPERATOR PRESENCECONTROLBAR

UPPER:HANDLE

MOWING POSITION

MULCHER PLATE TABS

FiG. 2

CAUTION: Do not run your lawn mowerwithout muicher plate in place or ap-proved clipping deflector or grasscatcher in place, Never attempt to op-

i crate the lawn mower with the rear door,removed or propped open.

6

MBLYTO ASSEMBLE & ATTACH GRASS

CATCHER (See Figs, 3 & 4)o Put grass catcher frame into grass bag with rigid part

of bag on the bottom. Make sure the frame handle isoutside of the bag top.

• SJip vinyl bindings over frame.

NOTE: If vinyl bindings are too stiff, h0fd them in warmwater for a few minutes. If bag gets wet, let it dry beforeusing,

Lift the rear door of the lawn mower and place thegrass catcher frame side hooks onto the handlebracket hooks.

The grass catcher is secured to the lawn mowerhousing when the rear door is lowered onto the grasscatcher frame,

m

CATCHER FRAME

\

FiG. 3

FRAME OPENING

DOOR

GRASS CATCHERFRAME

FORMEDTABS

• • m,,,, ,J ,,L

FiG. 4

7

OPERATIONKNOW YOUR LAWN MOWER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER. Compare theillustrations with your lawn mower to familiarize yourself with the tocation of various controls and adjustments, Save thismanual for future reference_

OPERATORPRESENCECONTROLBAR:=

ENGINE ZONE CONTROL CABLE

HANDLE KNOB

GRASS CATCHER

MULCHER PLATE

STARTERRANDLE

ENGINE SPEED CONTROL LEVER

GASOUNE FILLER CAPWHEEL ADJUSTER(ON EACH WHEEL)

'_ LAWN MOWER HOUSING

MEETS CPSC SAFETY REQUIREMENTS

Sears rotary walk-behind power iawn mowers conform to the safety standards of the American Nat ona Standards instituteand the U.S. Consumer Product Safety Commission. "['he blade turns when the engine is running.

OPERATOR PRESENCE CONTROL BAR _must be hefddown to the handb to start the engine. Release to stop theengine.

PRIMER _pumps additional fuer from the carburetor to thecylinder for use when starting a cold engine.

STARTER HANDLE[ oused for starting the engine_

ENGINE SPEED CONTROL ,, located on the side of theengine which allows you to select either fast (_) or slow(_) engine speed°

MULCNER PLATE - located at the discharge openingmust be removed when converting to bagging or discharg-ing operation.

.

OPERATIOHOW TO USE YOUR LAWN MOWERENGINE SPEED CONTROL (See Fig. 5)The engine speed is controlled by a lever located on theside of the engine. Fast (_) position is for starting theengine, normal cutting, and better grass bagging. Slow(_) position is for light cutting, trimming and fuel economy.ENGINE ZONE CONTROL

CAUTION: Federal regulations requirean engine contro! to be instaiUed on thist_wn mower in order to minimize thedsk of blade contact injury, Do notunder any circumstances attempt todefeat the function of the operator con-troL The blade turns when the engine isrunning.

o Your lawn mower is equipped with an operator pres-ence control bar which requires the operator to bepositioned behind the lawn mower handle to start andoperate the lawn mower.

TO ADJUST CUTTING HEIGHT {See Fig. 6)o Raise wheels for lowcut and lower wheels for high cut,

o Wheels are set in tow cut for shipping. Adjust cuttingheight to suit your requirements. Medium position isbest for most lawns.

o To change cutting height, squeeze adjuster lever to"ward wheel. Move wheel up or down to suit youi _requirements. Be sure alt wheels are in the same

setting.

TO E_PTY GRASS CATCHER (See Fig. 7)o Lift up on grass catcher using the frame handle.

o Remove grass catcher with clippings from under lawnmower handle. '

Emptycfippings from bag using both frame hand e andbag handle.

NOTE: Do not drag the bag when emptying; it will causeunnecessary wear.

LOWER WHEELSFOR HIGH CUT RAISE WHEELS

FOR LOW CUT

RG. 6

BEFORE STARTmNG ENGINEOraL ._Your lawn mower is shipped without oit in the engine. FiG. 7

....._.................Be sure mower.is.level and area around oi! fill-is clean, ..................................GAS ................................................................................................................................................................................................................................

o Remove engine oi! cap w/dipstick and fill to the full lineon the dipstick.

Use 20 ozs. of oil. For type and grade of oil to use, see"ENGINE" in Customer Responsibilities section of thismanual.

* Pour oil slowly. Do not over flit.o Check oil level before each use. Add oil if needed. Fiil

to full line on dipstick.

® To read proper leve!, tighten engine oil cap each time,

,0 Reinstall engine oil cap and tighten.

o After the first two (2) hours of mowing, change the oil,and every 25 hours thereafter. You may need tochange the oil more often under dusty, dirty condition&

• Fill gasoline tank with fresh, clean, unleaded gasoline.DQ NOT USE PREMIUM GASOUNE. BE CAREFULNOT TO OVER FILL TANK.

WARNING: Experience indicates that alcohol blendedfuels (calted gasohol or using ethano_ or methanol) canattract moisture which leads to separation and formation ofacids during storage. Acidic gas can damage the fuelsystem of an engine while in storage. To avoid engineproblems, the fuel system should be emptied before stor-age of 30 days or longer. Drain the fuel tank, start theengine and let it run until fuel tines and carburetor areempty. Use fresh fuel next season. See Storage Instruc-tions for additional information. Never use engine orcarburetor cleaner products in fueJ tank or permanentdamage may occur.

9

OPERATIONTO START ENGINE

* To start a cold engine, push primer five (5) times beforetrying to start. Use a firm push. This step is not usuallynecessary when starting an engine which has alreadyrun for a few minutes.

o Push engine speed control lever to fast (_,8_)position.

, Hold operator presence control bar down to the handleand pult starter handle quiCkly. Do not allow starterrope to snap back.

* To stop engine, release operator presence control bar.

NOTE: In coo_er weather (t may be necessary to repeatpriming steps, in warmer weather over priming may causeflooding and engine will not start. If you do flood engine,wait a few minutes before attempting to start and do notrepeat priming steps.MOWING TiPS

o Under certain conditions, such as very tafi grass, it maybe necessary to raise the height of cut to reducepushing effort and to keep from overloading the engineand leaving ctumps of grass clippings.

, For extremely heavy cutting, reduce the width of cutand raise the rear of the lawn mower housing one (1)wheel adjuster setting higher than the front for betterdischarge of grass.

o For better grass bagging and most cutting conditions,the engine speed should be set in the fast (_r__)position.

o When using a rear discharge lawn mower in moist,lneavy grass, clumps of cut grass may not enter thegrass catcher. Reduce ground speed (pushing speed)and/or run the Iawn mower over the area a second time.

Ifatrail of grass clippings is left onthe right side of a reardischarge lawn mower, mow in a clockwise directionwith a smatt overlap to collect the clippings on the nextpass.

, Keep top of engine around starter clear and clean ofgrass clippings and chaff. This will help engine airflowand extend engine tife.

o Pores incloth grass catchers can become filled with dirtand dust with use and catchers wit! collect tess grass.To prevent this, regularly hose catchers off with waterand let dry before using.

FIG. 8

MULCHING MOWING TIPSIMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUStNG FREE OF BUILT-UP GRASS ANDTRASH. CLEAN UNDERSIDE OF MOWER HOUSINGAFTER EACH USE. SEE "CLEANING" IN CUSTOMERRESPONSIBILITIES SECT_ONOFTH1S MANUAL

* The special mulching blade will recut the grass clip-pings many times and reduce them in size so that asthey fal! onto the lawn they wilt disperse into the grassand not be noticed. Also, the mulched grass willbiodegrade quickly to provide nutrients for the lawn.Always mulch with your highest engine (blade) speedas this will provide the best recurring action of theblades.

• Avoid cutting your lawn when it is wet. Wet grass tendsto form clumps and interferes with the mulching action.The best time to mow your lawn is the early afternoon.At this time the grass has dried and the newly cut areawill not be exposed to the direct sun.

,, For best results, adjust the lawn mower cutting heightso that the tawn mower cuts off only the top one-thirdof the grass blades (See Fig. 8). If the lawn is over-grown it will be necessary to raise the height of cut toreduce pushing effort and to keep from overloading theengine and leaving clumps of mulched grass. Forextremely heavy mulching, reduce your width of cut,mow stowty and raise the rear of the lawn mower onewheel =adjuster setting higher than the front.

...............,,..................Ce_ain types of :grass and grass.conditions.may re......: quire that an area be mulched a second time to com-

pletely hide the clippings. When doing a second cut,mow across or perpendicuiar to the first cut path.

,, Change your cutting pattern from week to week. Mowno_lhto south one week then change to east to west thenext week. This wilt help prevent matting and grainingof the lawn.

10

CUSTOMER RESPONSiBiLiTiES

MAINTENANCE SCHEDULE i

FILL 1N DATESAS YOU COMPLETEREGULAR SERVICE

Check for Loose .Fasteners ....................Clean/inspect Grass Catcher(If Equipped) ........

Clean Lawn MowerInspect!Clean Drive Wheels ....(Self-Propelled Mowers) . :' _ ....

Sharpen!Replace Mower Blade .............Lubrication Chart

Clean Battery/Recharge

Check Engine Oil LevelChange Engine oit 'Clean Air Filter

inspect Muffler

Replace Spark Pug

Re.t_J.ace Air Filter Pape r Cartridge .......

.I...........:,V'3! ,........V' t

SERVLCE DATES

,; ,,,

..... _ JI,2

......

.....I • ii ....1 - Change more often when operating under a heavy load or in high ambient temperatures.2 - Service more often when operating in dirty or dusty eonditions,3 o Replace blades more often ,when mowing in sandy soil,4 - Charge 48 hours at end of season,

LUBRICATION CHART

GENERAL RECOMMENDATIONSThe warranty on this lawn mower does not cover items thathave been subjected to operator abuse or negligence. Toreceive full value from the warranty, operator must maintainmower as instructed in this manual,

Some adjustments will need to be made periodically toproperly maintain your unit.All adjustments in the Service and Adjustments section ofthis manual should be checked at least once each season,

o Once a year, replace the spark plug, replace air filter //element and check blade for wear. A new spark plug (_ BRAKESPRING /and clean/new air filter element assures !3roper air4uef 8RACKETmixture and helps your engine run better and Iastlonger.

....F6ilow the maintenance schedute irl this man[JaJ_................................................(_ HANDLE BRACKET

MOUNTING PINBEFORE EACH USE

o Check engine oil level.o Check for loose fasteners.

LUBRiCATiONKeep unit well lubricated (See "LUBRICATION CHART").

(_) ENGINE OiL WHEELADJUSTER

dREARDOORHINGE

(_) SPRAY LUBRICANT

(_) SAE 30 MOTOR OiL. REFER TO ENGINE * CUSTOMER RESPON-SIB|BTIES SECTION.

iMPORTANT: DO NOT OiL OR GREASE PLASTIC WHEELBEARINGS. VISCOUS LUBRICANTS WILL ATTRACTDUST AND DIRT THAT WILL SHORTEN THE LIFE OFTHE SELF LUBRICATING BEARINGS. IF YOU FEEL THEYMUST BE LUBRICATED, USE ONLY A DRY, POWDEREDGRAPHITE TYPE LUBRICANT SPARINGLY.

1!

CUSTOM PONSIBILITIE

LAWN MOWERAlways observe safety rules when performing any mainte-nance.TIRES

=" Keep tires free of gasoline, oil, or insect control chemi-cals which can harm rubber:

, Avoid stumps, stones, deep ruts, sharp objects andother hazards that may cause tire damage.

BLADE CAREFor best results, mower blade must be kept sharp. Replacebent or damaged blades.

TO REMOVE BLADE (See Fig. 9)

o Disconnect spark plug wire from spark plug and placewire where it cannot come in contact with spark plug.

• Turn lawn mower on its side. Make sure air filter andcarburetor are up.

, Use a wood block between blade and mower housingto prevent blade from turning when removing bladebolt.

BLADE

8LADE CRANK-SHAFT

ADAPTER ,,_ KEYWAY

KEY

BLB_

HARDENEDWASHER

TRA_LINGLOCK WASHER EDGE

SHAFT

BLADE ADAPTER

, Protect your hands with gloves and/or wrap blade withheavy cloth.

" Remove btade boit by turning counter-clockwise. Usea 9/16" box or open-end wrench.

o Remove blade and attaching hardware (bolt, tockwasher and hardened washer).

NOTE: Remove the blade adapter and check the keyinside hub of blade adapter. The key must be in goodcondition to work properly. Replace adapter if damaged.

TO REPLACE BLADE (See Fig. 9)

,, Position the blade adapter on the engine crankshaft.Be sure key in adapter and keyway in crankshaft areatigned.

= Position blade on the blade adapteraligning the two (2)holes in the blade with the raised lugs on the adapter.

_, " Be sure the trailing edge is up toward the engine.o ]nstalt the blade bolt with the lock washer and hardened

washer into blade adapter and crankshaft.

- Use block of wood between btade and lawn mowerhousing and tighten the btade bolt, turning clockwise.

= The recommended tightening torque is 35-40 ft. tbs.

NOTE: We do not recommend sharpening blade -but if youdo, be sure the blade is balanced,

TO SHARPEN BLADECare should be taken to keep the blade balanced. Anunbalanced blade wilt cause eventual damage to lawnmower or engine.

The blade can be sharpened with a file or on a grindingwheel. Do not attempt to sharpen while on the mower.

• To check blade balance, drive a nail into a beam or wall.Leave about one inch of the straight nail exposed.Place center hole of blade over the head of the nail. Ifbtade is balanc÷d, it shoutd remain in a horizontalposition. If either end of the blade moves downward,sharpen the heavy end until the blade is balanced.

GRASS CATCHER

• The grass catcher may be hosed with water, but mustbe dry when used. :

Check your grass catcher often for damage or deterio-ration. Through normal use it will wear. If catcherneeds replacing, reptace only with a manufacturerapproved replacement catcher. Give the lawn mowermodel number when Qraering.

iMPORTANT: BLADE 8OLT 1SGRADE 8 HEAT TREATED.

1•2

CUSTO RESPON iL S

ENGINELUBRICATIONUse oniy high quality detergent oil rated with API serviceclassification SG. Select the oil's SAE viscosity gradeaccording to your expected operating temperature.

SAEVISCOSITYGRADES

°°F . -20_ _ 08 T 30° 32_ 40° " 60° 80_ 1009_C -30 _ -20 ° -10 ° 0 ° 10 ° 20 ° 30 ° 40°

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)improve starting in cold weather, these multi-viscosity oilswill result in increased oil consumption when used above32°F, Check your engine oil level more frequently to avoidpossible engine damage from running low on oit,Change the oil after the first two hours of operation andevery 25 hours thereafter or at least once a year if the lawnmower is not used for 25 hours in one year.Check the crankcase oil level before starting the engineand after each five (5) hours of continuous use. Tighten oilplug securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 10)NOTE: Before tipping lawn mower to drain oil, drain fueltank by running engine until fuel tank is empty,

Remove engine oil cap; lay aside on a clean surface.

• Tip lawn mower on its side and drain oil into a suitablecontainer. Rock lawn mower back and forth to removeany oil trapped inside of engine,

Wipe off any spilled oil on lawn mower and on side ofengine.

, Fill engine with oil, Fill only to the "FULL" line on thedipstick, DO NOT OVER FILL.

• Replace engine oil cap_

• Reconnect spark piug wire to spark plug.AIR FILTERYour engine wilt not run properly and may be damaged byusing a dirty air filter.Replace the air filter every year, more often if you mow invery dusty, dirty conditions. Do not wash air filter.

....TO CHANGE AIR-FILTER (See Figi111t)

o Remove the air filtercover by turning counterclockwiseto the stop and pull away from c0tiar.

o Remove filter from inside of cover.

, Ctean the inside of the cover and the colfar to removeany dirt accumulation.

o _nsert new fiiter into cover.

Put air filter cover and filter into collar aligning the tabwith the sioto

Push in on cover and turn cbckwise to tighten.MUFFLERInspect and replace corroded muffler as it could create afire hazard and/or damage.

!/ CONTAINER

F_G. 10

COLLAR

SLOT

AIR F_LTER COVER

tURN CLOCKWMSETO T_GHTEN

1

FiG, 11

SPARK PLUGChange your spark plug each year to make your enginestart easier and run better. Set spark plug gap at .030 inch,

CLEANINGIMPORTANT: FOR BEST PERFORMANCE, KEEPMOWER HOUSING FREE OF BUILT-UP GRASS ANDTRASH. CLEAN UNDERSIDE OF MOWER HOUSINGAFTER EACH USE.

Turn lawn mower on its side. Make sure air filter andcarburetor are up. Clean the underside of your lawnmower by scraping to remove build-up of grass andtrash.

Ctean engine often to keep trash from accum ulating. Aclogged engine runs hotter and shortens engine life.

Keep finished surfaces and wheels free of all gasoline,oil, etc,

We DO NOT recommend using a garden hose to cieanlawn mower unless the electrical system, muffler, airfilter and carburetor are covered to keep water out.Water in encline can result in shortened enqine life.

13

• •¢

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:Release control bar.

- Make sure the b_ade and all moving parts have completely stopped,* Disconnect spark plug wire from spark plug and place where it cannot come in contact with plug,

LAWN MOWERTO ADJUST CUTTING HEIGHTSee "TO ADJUST CUTTING HEIGHT" in the Operationsection of this manual.REAR DEFLECTORThe rear deflector, attached between the rear wheels ofyour lawn mower, is provided to minimize the possibilitythat objects will be thrown out the rear of the lawn mowerinto the operator's mowing position.If the rear deflector becomes damaged, it should be re-ptaced.TO ADJUST HANDLE (See Figs. 12 Thru !4)Your fawn mower handle can be raised or lowered for yourmowing comfort. Four (4) positions are available: high,medium high, medium tow and low. Handles are shippedmounted in the medium low position.• To change from medium low to medium high position,

the upper and lower handle sections will have to beturned over (See Fig. 12B).

° Remove the controls and operator presence controfbar from the upper handle.

, Remove the starter rope guide from the lower handle.

- Remove hairpin cotters.® Disconnect the lower handle from the handle brackets

(See Fig. 14).

, Turn the handle over and reassemble the hairpincotters that have been removed.

* Reassemble the starter rope guide.

- . Reassemble the controls and the operator presencecontrol bar to the upper handle.

SHIPPING POSITIONMEDIUM LOW

FiG. 12A FIG. 12B

i I

FiG. 13A

LOW

FIG. 13B

CAUTION: The operator presencecon-trol bar must pivot freely to permit bladebrake engagement when control bar isreleased° Do not over tighten the fas-teners l_oMdingthe controls to the up-

SQUEEZETO REMOVE

LOWER HANDLE

To change from medium low to high position only theupper handle section will have to be turned over (SeeFig. t3A).

To change from medium tow to tow position, only thelower handle section wilf have to be turned over (SeeFig. 13B).

ENGINECARBURETORYour carburetor has a non-adjustable fixed main jet formixture control. If your engine does not operate properlydue to Suspected carburetor problems, take your lawnmower to an authorized service center for repair or adjust-ment.

HAIRPIN CLiP

HANDLEBRACKET

FiG. t4

ENGINE SPEEDYour engine speed has been factory set. Do not attemptto increase engine speed or it may result in personal injury.If you believe that the engine is running too fast or too slow,take your lawn mower to an authorized service center forrepair and adjustment.

STORAGEImmediately prepare your lawn mower for storage at theend of the season or if the unit will not be used for 30 daysor more.

LAWN P OWERWhen lawn mower is to be stored for a period of time, cleanit thoroughly, remove alt dirt, grease, leaves, etc. Store ina ciean, dry area.

. Clean entire lawn mower (See "CLEANING" in theCustomer Responsibilities section of this manual).

o Lubricate as shown in the Customer Responsibilitiessection of this manual.

Be sure that all nuts, bolts, screws, and pins aresecurely fastened, inspect moving parts for damage,breakage and wear, Replace if necessary.

o Touch up aif rusted or chipped paint surfaces; sandlightly before painting.

HANDLE (See Fig. 15)You can fold your lawn mower handle for storage.

Squeeze the bottom ends of the lower handJe towardeach other until the lower handle clears the handlebracket, then move handle forward,

• Loosen upper handle mounting bolts enough to allowupper handle to be folded back.

IMPORTANT: WHEN FOLDING THE HANDLE FORSTORAGE OR TRANSPORTATION, BE SURE TO FOLDTHE HANDLE AS SHOWN OR YOU MAY DAMAGE THECONTROL CABLES.

o When setting upyour handle from the storage position,the lower handle witl automatically lock into the mowingposition.

LOWER HANDLE

HANDLEBRACKET

SQUEEZE TOFOLD

HAiRPiNCOTTER

OPERATOR PRESENCECONTROL_AR

UPPER HANDLE

FOLD FORWARDFOR STORAGE

LOWER HANDLE

FOLD BACKWARD

MOWING.....,:;POSlT_ON

ENGINEFUEL SYSTEM_MPORTANT: IT IS IMPORTANT TO PREVENT GU_DEPOSITS FROM FORMING iN ESSENTIAL FUELSYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,FUEL HOSE, OR TANK DURING STORAGE. ALSO,EXPERIENCE INDICATES THAT ALCOHOL BLENDEDFUELS (CALLED GASOHOL OR USING ETHANOL ORMETHANOL) CAN ATTRACT MOISTURE WHICH LEADSTO SEPARATION AND FORMATION OF ACIDS DURINGSTORAGE. ACIDIC GAS CAN DAMAGE THE FUELSYSTEM OF AN ENGINE WHILE IN STORAGE.. Drain the fuef tank.

Start the engine and let it run until the fuel lines andcarburetor are empty.

Never use engine or carburetor cleaner products in thefuet tank or permanent damage may occur,Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative inminimizing the formation of fuet gum deposits during stor_,age, Add stabilizer to gasoline in fuet tank or storagecontainer. Always follow the mix ratio found on stabilizercontainer. Run engine at bast 10 minutes after addingstabJlizer to allow the stabJ]izer to reach the carburetor, Donot drain the gas tank and carburetor if using fuel stabilizer.ENGINE ONL

Drain oil (with engine warm) and replace with clean engineoi!. (See "ENGINE" in,the Customer Responsibilitiessection of this manual).CYUNDER

o Remove spark plug.

• Pour one ounce (29 ml)of oil through spark plug hobinto cylinder.

Pull starter handle slowly a few times to distribute oil.

o Replace with new spark ptug.

OTHER

Do not store gasoline from one season to another,

Replace your gasoline can if your can star[s to rust.Rust and!or dirt in yOUrgasoiine wiii cause probiems,

o if possible, store your unit indoors and cover it to giveprotection from dust and dirt,

............C_Ver your unit _ith-a. suitable protective coV_Pthatdoes not retain moisture. Do not use plastic, Plasticcannot breathe which allows condensation to form andwilt cause your unit to rust.

iMPORTANT: NEVER COVER MOWER WHILE ENGINEAND EXHAUST AREAS ARE STILL WARM.

A AUTION: Neverstorethelawnmowerwith gasotine in the tank inside a bui_doing where fumes may reach an open 'ftarne or spark, Allow the engine tocool before storing in any enclosure,,

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17

CRAFTSMAN 4.-CYCLE ENGINE MODELNUMBER143.944010

MODELand SERIALNUMBERSHERE

/3013OO

I

/

z

/178

/

45

2O7

239

_'_"310

_'_3_J

f _

18

CRAFTSMAN 4-CYCLE ENGINE MODELNUMBER!43.944010

REF PART REF PARTNO. NO, DESCRiPTiON NO. NO. DESCRiPTiON

! 364782 267276 337347 34214A

8 337359 30200

12 33886128 34695!4 2827715 3058916 31383A17 3133518 650548i9 3136120 3260030 3579840 36073

3607436075

41 360703607136072

42 360763607736078

43 2038145 30963B46 32610A48 2724150 3599052 2991469 3526170 34311D72 3608375 2789780 30574A81 30590A82 3059183 30588A86 65048889 61100490 61111292 65081593 650816

I00 34443A!0I 610118

........1036508151!0 349611t9 36477120 36476!25 36471

36472t26 29314B

29315C

t30 6021AI35 35395150 35991151 31673t69 27234A

Cylinder (Includes Ref. #2 and 20)Dowel PinBreather ElementBreather Assembly (IncludesReference #6, 8, 9, 12 and 12B)

* Breather GasketScrew #10-24 x 9/16Breather TubeBreather Tube ElbowWasherGovernor Rod :(includes Ref. # 14)Governor LeverGovernor Lever ClampScrew #8_32 x 5t16Extension SpringOil SealCrankshaftPiston, Pin & Ring Set, Std. SizePiston, Pin &.Ring Set, .010" OverPiston, Pin & Ring Set, .020" OverPiston & Pin Assembly, Std. SizePiston & Pin Assembly, .010" OverPiston & Pin Assembly, .020" Over(Assemblies Include Ref. #43)Ring Set, Piston, Standard SizeRing Set, Piston, .010" OversizeRing Set, Piston, .020" OversizePiston Pin Retaining RingConnecting Rod Assy. (incl° #46)Connecting Rod BoltValve LifterCamshaft (BCR)Oil Pump Assembly

* Mounting Flange GasketMounting Flange (Incl. #72 thru 83)Oil Drain PlugOil SealGovernor ShaftWasherGoverner Gear Assy.(tncludes #81)Governor SpoolScrew 1/4-20 x t-I/4Flywheel Key:FlywheelBellevi)le WasherFlywheel NutSoiid State IgnitionSpark Plug CoverScrew, Torx T:15 #10:24 x 1.....Ground Wire

* Cylinder Head GasketCylinder HeadExhaust Vab_e, Standard SizeExhaust Valve, t/32" Oversizeintake Valve, Standard Sizefntake Valve, 1/32" Oversize(All Valves !nclude Reference #15I)Screw 5/!6-t8x I-!/2Resistor Spa(k Plug (RJIgLM)Valve Spnng.Valve Spring Cap

* Valve Cover Gasket

172 32755 Valve Cover178 ' 29752 Nut and Lock Washer I/4_28182 6201 Screw t/4-28 x 7/8184 26756 * Carburetor To Intake Pipe Gasket185 31384A lntake Pipe (includes Ref. #224)t86 34358 Governor Linkt89 650839 Screw 1/4-20 x3/8190 35831 Brake Lever191 35040B S.E. Brake Bracket (Includes #195)t92 34966 Brake Control Link193 34965 Brake Spring194 32309 Retaining Ringt95 610973 Terminal200 35727 Control Bracket (Includes

Reference Numbers 202 thru 205)202 36482 Compression Spring203 31342 Compression Spring204 650549 Screw #5-40 x 7/16205 650777 Screw #6-32 x 21/32207 34336 Throttle Link215 32410 Controt Knob223 650451 Screw 1/4-20 x 1224 34690A * Intake Pipe Gasket238 650932 Screw #10-32 x 49/64239 34338 * Air Cleaner Gasket24I 35797 Air Cleaner Collar245 35066 Air Cleaner Filter.,250 35065 Air Cleaner Cover260 36420A Blower Housing262 650831 Screw 1/4-20 x t/2275 27181B Muffler (Includes Reference #277)277 650795 Screw !/4-20 x 2-!/4285 35000 Starter Cup287 650926 Screw #8-32 x 21/64290 30705 Fuel Line292,26460 Fuel Line Clamp298 28763 Screw #10-32 x 35/64300 34369B Fuel Tank (Includes #292 and 301)301 35355 Fuel Cap305 35647 OiI FlllTube306 34265 * O-Ring307 35499 O-Ring309 650562 Screw #10-32 x 1/2310 35648 Dipstick313 34080 Spacer327 35392 Starter Plug370 36261 instruction Decal370A 35167 instruction Decal

........380 632569 .......... Ref: #184}390 590694 Rewind Starter400 36481 Gasket Set

(includes All items Marked *)

RPM Settings: Low Speed: 2450-2750High Speed: 2900-3200

NOTE; This engine could have been built with 590686Starter. Refer to design of air intake louvers for partidentification. Individual starter parts do not interchange.

NOTE: All component dimensions given in U.S. inches1 inch = 25.4 mm

!9

CRAFTSMAN 4-CYCLE ENGINE MODELNUMBER143.94.4010

CARBURETOR NO. 632569REF PARTNO. NO, DESCRIPTItON

I_, -- 632569r

"_'2

:, 2 6317674 631!845 631183

" 6 631616

o o oo16 631775

_fj_ 2_--_.. 25 63170027 631024

=__ _,._ 28 63201929 63t 028

...._ _._= 30 631021_/® " 3t 631022

35 632047_'_ 40 632071

44 63133448 63t 027

Carburetor, Complete(Includes #184 of Engine Parts List)Throttle Shaft and Lever AssemblyThrottle Return SpringDust Seal Washer, ThrottleDust Seal, ThrottleThrottle ShutterShutter ScrewFuel FittingFloat BowlFloat ShaftFloatFloat Bowl "O" RingInlet Needle, Seat & Clip(includes Reference Number 31)Spring ClipPrimer Bulb/Retaining RingHigh Speed Bowl NutBowl Nut WasherWelch Plug, Atmospheric Vent

REWIND STARTER NO. 590694 REF PARTNO, NO. DESCRIPTION

/13

o__£--4

-- 590694 Recoil Starter, Complete1 590599A Spring Pin (Includes Reference #4)2 590600 Washer3 590696 Retainer4 590601 Washer5 590697 Brake Spring6 590698 Starter Dog7 590699 Dog Spring8 590700 Pulley & Rewind Spring Assembly

!1 590695 Starter Housing Assembly(40 Degree Grommet)

12 590535 Starter Rope (98" Long, 9/64." Dia.)13 590701 Starter Handle

3 _--5

_2 NOTE: Att dimensions in U.S. inchescomponent given

1inch = 25.4 mm

REWIND STARTER NO. 590686

H

20

REF PARTNO. NO. DESCRIPTION

-- 5906861 590599A2 5906003 5906154 5906015 5905986 5906167 5906178 590618A

9 59061910 59062011 590687

12 59053513 590452

Recoil Starter.Sp_ing P!n (inc!udes Befe[en£_ #4) .............._asherRetainerWasherBrake SpringStarter DogDog SpringPulley Assembly (includesReference Numbers 9 and !0)Rewind SpringSpring CoverStarter Housing Assembly(40 Degree Grommet)Starter Rope (98" Long, 9/64" Dia.)Starter Handle

NOTE: Aff component dimensions given in U.S. inchesI inch = 25.4 mm

TROU LESHOOT! POINTS

PROBLEM

Does not start

Loss of power

Poor cut - uneven

Excessive vibration

Starter rope hard to pull

Grass catcher not fil|ing(If so equipped)

Hard to push

CAUSE

1. Dirty air fiJter.2. Out of fuel.3. Stale fuet.4. Water in fuel.

5. Spark plug wire is disconnected.6. Bad spark plug.7. Loose blade or broken blade adapter.8. Control bar in released position9. Control bar defective

1. Rear of lawn mower housing/blade draggingin heaw:/grass.

2. Cutting too much grass.3. Dirty air filter,4. Buildup of grass, _eaves and trash under mower.5. Too much oil in engine.6. Walking speed too fast.

!. Worn, bent or loose blade.2, Wheel heights uneven.3. Low engine speed.4. Buildup of grass, leaves, and trash under mower.

I. Worn, bent or toose blade.2. Bent engine crankshaft.

1, Engine flywheel brake is on when control bar isreleased.

2, Bent engine crankshaft

3. Blade adapter broken.4. Blade dragging in grass.

1. Cutting height too low.2. Lift on blade worn off.3. Catcher not venting air.4. Low engine speed.

1. Grass is too high or wheel height is too low.2, Rear of lawn mower housing/blade dragging

in grass.3. Grass catcher too fult.

......... Oct dgh_ fo[ you.....

CORRECT!ON

t. Clean/replace air filter.2. Fill fuel tank.3, Drain tank and refill with fresh clean fue!.4, Drain fuel tank and carburetor and refill tank with fresh

gasoline.5. Connect wire to plug.6. Replace spark plug,7. Tighten blade bolt or replace blade adapter.8, Depress control bar to handle.9. Replace control bar.

1. Set in "Higher Cut" position.

2. Set in "Higher Cut" position.3. Clean/replace air filter,4. Clean underside of mower housing,5, Check oil level,6, Cut at slower walking speed.

1. Replace blade. Tighten blade bolt,2. Set all wheels at same height.3. Contact an authorized service center/department.4. Clean underside of mower housing,

1. Replace blade, Tighten blade bolt,2. Contact an authorized service center/department.

1, Depress control bar to upper handle beforepulling starter rope.

2. Contact an authorized service center/department,3. Replace blade adapter,4, Move lawn mower to cut grass or to hard surface

to start engine.

1. Raise cutting height.2. Replace blade,3. Clean grass catcher,4. Contact an authorized service center!department.

t, Raise cutting height.2. Raise rear of lawn mower housing one (1)

setting higher,3, Empty grass catcher.

............4. Adjust handle, height to suit,

21

SERVICE NOTES

22

SERVICE NOTES

23

....... i

OWNER'SMANUAL

MODEL NO.917.383242

IF YOU NEEDREPAIR SERVICE

OR PARTS:

FOR REPAIR SERVICE, CALLTHIS TOLL FREE NUMBER:

1-800-4-REPAIR(! -800-473-7247)

FOR REPLACEMENT PARTSINFORMATION AND

ORDERING, CALL THISTOLL FREE NUMBER:

1-800-FON-PART(1-800-366-7278)

®

4.0 HORSEPOWER20" REAR DISCHARGE3 in ONE ConvertibleROTARY LAWN MOWER

Each lawn mower has its own model number. Each en-gine has its own model number.

The model number for your lawn mower will be found on adecal attached to the rear of the lawn mower housing.

The model number for your engine will be found on theblower housing of the engine.

All parts listed herein may be ordered from any Sears,Roebuck and Co. Service Center/Department and mostRetail Stores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THEFOLLOWING INFORMATION:

= PRODUCT - LAWN MOWER

• MODEL NUMBER _917.383242

• ENGINE - CRAFTSMAN - MODEL NO, 143_944010

• PART NUMBER

° PART DESCRIPTION

Your Sears merchandise has added value when youconsider Sears has service units nationwide staffed withSears trained technicians.., professional techniciansspecifically trained to insure that we meet our pledge toyou, we service what we sell.

141532 09/!3/93 Printed in U.S.A.