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MICO, Inc. Form No. 84-460-006 Revised 2012-04-161
Innovative Braking and Controls Worldwide
Air/Hydraulic Actuators
master cylinders, stem seal master cylinders, andstem seal actuators with air chambers
ConvertAir Pressure to
Hydraulic Pressure
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2 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Why choose MICO?MICO, Inc. designs, manufactures and marketshydraulic components, controls, and brake systems
primarily for off-road markets. We have manufacturingfacilities in:
North Mankato, Minnesota U.S.A.
Ontario, California U.S.A. Empalme, Sonora, Mexico
Many of the worlds largest off-highway OEMs valuethe knowledgeable staff at MICO and work with us tomake their products better. Our custom-engineered
products are designed with the customer requirementsas the primary driver. It is our intent to help custom-
ers build their systems with our expertise in hydrauliccomponents, braking systems and controls.
Our goal is to meet or exceed our customers
expectations in every aspect of our business.
Product lines we specialize in include:
Actuators Brake Locks
Brakes Controls
Cylinders Electrohydraulics
Master Cylinders Valves
MICO is proud to be ISO 9001 and ISO 14001 certi-
fied and continuously strive for improvement whileremaining a quality leader in our field. We have been
a successful business for over 60 years. Privatelyowned, customer driven. We look forward to working
with you!
Air/Hydraulic ActuatorsThe same dependability and performance that goes intoevery MICO Braking System Product also goes into our
versatile, high-performance Air/Hydraulic Actuators andtheir components. This is an important consideration
when you select an actuator for a system requiringair/hydraulic power.
The MICOAir/Hydraulic Actuators presented in this
catalog are designed to take advantage of availablepressurized air sources to produce high hydraulic
pressures. This design feature is especially importantfor towing self-propelled hydraulically braked vehicles
when towing vehicle is equipped with air. The towedvehicles brakes are controlled by the air/hydraulicactuator when used with a remote air reservoir and relay
emergency valve. These actuators can also be used forindustrial applications.
Air chamber sizes are available from 12 to 36 squareinches and hydraulic displacement from 1.4 to 5.9 cubicinches. Both remote or integral reservoir models are
available for mineral base hydraulic oil or brake fluid.
System fluids other than DOT 3, 4, 5 or 5.1 brake fluid ormineral based hydraulic oils may require special seals.
Consult MICO, Inc. for recommendations.
Combining the speed of air operation with the control
and high force of fluid can result in an ideal circuit.
Air/Hydraulic Actuators are the combination of a fluidactuator and an air chamber. The air chamber is used to
convert low air pressure to high hydraulic pressure. The
conversion ratio is the ratio of the hydraulic output pres-sure to air input pressure.
There are three types of MICOAir/Hydraulic Actuatorsto choose from; the Master Cylinder Type, the Stem Seal
Master Cylinder Type with Integral Reservoir and theStraight Bore Actuator Type for use with a remote
reservoir. Each has its own advantages to offer.
Complete the online Application Data Sheet(80-001-026) at www.mico.com.The MICO Applications
Department will analyze your specifications and recom-mend an actuator most suitable to the requirements.
http://www.mico.com/sites/default/files/document-pdfs/80-001-026Master%20Cylinder%20&%20Remote%20Actuator%20Data%20Sheet.pdfhttp://www.mico.com/sites/default/files/document-pdfs/80-001-026Master%20Cylinder%20&%20Remote%20Actuator%20Data%20Sheet.pdf8/10/2019 Mico Master Cylindro II
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 3
Applications
Forestry Equipment
Agricultural Equipment
Heavy ConstructionEquipment
Marine Equipment
Multi-stop Vehicles
In-Plant & WarehouseEquipment
Railroad Equipment
Catalog IndexWhy choose MICO ................................................................................................ 2
Master Cylinder with Air Chamber ......................................................................... 4
Master Cylinder with Air Chamber ......................................................................... 6
Master Cylinder with Air Chamber ......................................................................... 8
Stem Seal Master Cylinder with Air Chamber ..................................................... 10
Stem Seal Actuator with Air Chamber .................................................................12
Stem Seal Actuator with Air Chamber .................................................................14
Stem Seal Actuator with Air Chamber .................................................................16
Air Actuated Straight Bore Master Cylinder with Auto-Apply ...............................18
Fluid Reservoirs...................................................................................................20
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4 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Air/Hydraulic Actuator(master cylinder with air chamber)
FEATURES Available with or without internal residual
check valve
Incorporates a conventional master cylinder
Available for industrial and mobileapplications
Sealed diaphragm fluid reservoir
DESCRIPTIONThe MICOMaster Cylinder Type Air/Hydraulic
Actuator is the combination of a conventionalmaster cylinder and an air chamber. The mastercylinder is a single acting type with one piston.
Air pressure is used to actuate a push rod inthe air chamber. The push rod in turn moves thepiston in the master cylinder which forces the
hydraulic fluid into the system.
Typical System Schematic
Model No. 12-460-017 shown
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 5
Model No. 12-460-017 shown
NOTE: Contact MICO, Inc. for additional installation information.
millimeters
inches
ModelNumber
FluidType
InternalResidual
CheckValve
AirChamber
Size
Hydraulic Pressure@ 6.9 bar (100 PSI)
Air Pressure
EffectiveDisplacement
EffectiveStroke
BoreDiameter
12-460-017 BF Yes 30 cm2(12 in2) 83 bar (1200 PSI) 23.0 cm3(1.4 in3) 35.1 mm (1.38 in) 28.6 mm (1.125 in)
12-460-025 BF No 30 cm2(12 in2) 83 bar (1200 PSI) 23.0 cm3(1.4 in3) 35.1 mm (1.38 in) 28.6 mm (1.125 in)
BF = DOT 3, 4, 5 and 5.1 brake fluid.
All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have right side mounting brackets when viewed from the air chamber end of actuator.
SPECIFICATIONS
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6 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Air/Hydraulic Actuator(master cylinder with air chamber)
FEATURES Available with or without internal residual
check valve
Incorporates a conventional master cylinder
Available for industrial and mobileapplications
Actuator components are protected fromenvironmental contaminates
DESCRIPTION
The Air/Hydraulic Actuators listed here aresimilar to those found in the previous section.The models in this section however, use a largerstraight bore master cylinder for more displace-ment and a larger air chamber for more pres-sure.
Like the models in the previous section, airpressure is used to actuate a push rod in the airchamber. In turn the push rod moves the mastercylinder piston which forces hydraulic fluid intothe system.
Typical System Schematic
Model No. 02-460-580 shown
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 7
Model No. 02-460-580 shown
NOTE: Contact MICO, Inc. for additional installation information.
millimeters
inches
ModelNumber
FluidType
InternalResidual
CheckValve
AirChamber
Size
Hydraulic Pressure@ 6.9 bar (100 PSI)
Air Pressure
EffectiveDisplacement
EffectiveStroke
BoreDiameter
FillerCap
02-460-580 BF Yes 91 cm2(36 in2) 103 bar (1500 PSI) 96.7 cm3(5.9 in3) 62.2 mm (2.45 in) 44.5 mm (1.750 in) Vented
02-461-580 BF No 91 cm2(36 in2) 103 bar (1500 PSI) 96.7 cm3(5.9 in3) 62.2 mm (2.45 in) 44.5 mm (1.750 in) Vented
03-460-437 BF Yes 76 cm2(30 in2) 50 bar (720 PSI) 88.5 cm3(5.4 in3) 57.2 mm (2.25 in ) 44.5 mm (1 .750 in) Ported / 1/2-20UNF
BF = DOT 3, 4, 5 and 5.1 brake fluid.All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have right side mounting brackets when viewed from the air chamber end of actuator.
Special mounting bracket. Contact MICO for more information.
SPECIFICATIONS
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8 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Air/Hydraulic Actuator(master cylinder with air chamber)
FEATURES Contains an internal residual check valve
Incorporates a conventional master cylinder
Available for industrial and mobileapplications
Actuator components are protected fromenvironmental contaminates
DESCRIPTIONThis actuator is also the combination of a con-
ventional master cylinder and an air chamber.The model in this section uses a large straightbore master cylinder for greater displacement.
Air pressure is used to actuate a push rod in theair chamber, which moves the master cylinderpiston and forces hydraulic fluid into the system.
Typical System Schematic
Model No. 02-460-436 shown
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 9
Model No. 03-460-436 shown
NOTE: Contact MICO, Inc. for additional installation information.
millimeters
inches
ModelNumber
FluidType
InternalResidual
CheckValve
AirChamber
Size
Hydraulic Pressure@ 6.9 bar (100 PSI)
Air Pressure
EffectiveDisplacement
EffectiveStroke
BoreDiameter
03-460-436 BF Yes 30 cm2(12 in2) 31 bar (450 PSI) 85.2 cm3(5.2 in3) 44.5 mm (1.75 in) 44.5 mm (1.750 in)
BF = DOT 3, 4, 5 and 5.1 brake fluid.
Maximum air pressure rating of 8 bar (120 PSI).
SPECIFICATIONS
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10 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Air/Hydraulic Actuator(stem seal master cylinder with air chamber)
FEATURES Positive alignment of actuating components
eliminates cup wear
Actuator components protected fromenvironmental contaminates
Ideal for spring brakes
Available for industrial and mobile applica- tions using hydraulic oil or brake fluid
Includes stroke indicator
Internal valving enhances bleeding processand extends normal service life of primaryseal
DESCRIPTIONThese MICOAir/Hydraulic Actuators are acombination of a fluid actuator and an air cham-ber. They are designed to take advantage ofavailable pressurized air sources to producehydraulic pressure. This design feature allowsthem to be used in many brake applicationsin the construction, material handling, mining,forestry and farming industries as well as manyindustrial applications.
When sizing an air/hydraulic actuator to aparticular application, the hydraulic displacementand required system pressure must be deter-mined. The required system fluid depends uponthe type of wheel brake system on the vehicle.These air/hydraulic actuators have a greaterdisplacement output than the wheel brakesystem input plus an adequate reserve. Consultthe brake or axle manufacturer for the neededdisplacement.
The stem seal master cylinder eliminates cup
cutting by allowing the cups to move freely in the
master cylinder without passing over any ports.
Typical System Schematic
Model No. 02-460-501 shown
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12 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Air/Hydraulic Actuator(stem seal actuator with air chamber)
FEATURES Allows towed vehicles brakes to be
controlled from brake pedal of towing vehicle
Ideal for spring brakes - cup seals never passover ports
Available for industrial and mobileapplications
DESCRIPTION
The MICOStraight Bore Actuator Type
Air/Hydraulic Actuator is the combination of aremote actuator and an air chamber. The remote
actuator has a single acting piston with a stem
seal. Air pressure is used to actuate a push rod
in the air chamber. The push rod in turn moves
a piston in the hydraulic chamber which causes
the stem seal to close off the fluid reservoir port.
The continued movement of the hydraulic piston
then generates high hydraulic pressures at the
outlet port. The stem seal actuator eliminates
cup cutting by allowing the cups to move freely
in the actuator without passing over any ports.
This Air/Hydraulic Actuator allows either one of
two pressure sources to operate a slave cylinder,
brake or other device. If connected to a remote
reservoir this actuator can be used as a single
source.
Typical System Schematic
Model No. 12-460-070 shown
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 13
Model No. 12-460-070 shown
NOTE: Contact MICO, Inc. for additional installation information.
ModelNumber
FluidType
InternalResidual
CheckValve
AirChamber
Size
Hydraulic Pressure@ 6.9 bar (100 PSI)
Air Pressure
EffectiveDisplacement
EffectiveStroke
BoreDiameter
12-460-063 BF Yes 30.cm2(12 in2) 83 bar (1200 PSI) 23.4 cm3(1.4 in3) 36.6 mm (1.44 in) 28.6 mm (1.125 in)
12-460-070 HO No 30.cm2(12 in2) 83 bar (1200 PSI) 23.4 cm3(1.4 in3) 36.6 mm (1.44 in) 28.6 mm (1.125 in)
12-460-071 BF No 30.cm2(12 in2) 83 bar (1200 PSI) 23.4 cm3(1.4 in3) 36.6 mm (1.44 in) 28.6 mm (1.125 in)
BF = DOT 3, 4, 5 and 5.1 brake fluid. HO = mineral base hydraulic oil.
All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have a maximum fluid pressure rating of 172 bar (2500 PSI).
All model numbers have left side mounting brackets when viewed from the air chamber end of actuator.
SPECIFICATIONS
millimeters
inches
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14 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Air/Hydraulic Actuator(stem seal actuator with air chamber)
FEATURES Allows towed vehicles brakes to be
controlled from brake pedal of towing vehicle
Ideal for spring brakes - cup seals never passover ports
Available for industrial and mobileapplications
DESCRIPTION
The MICOStraight Bore Actuator Type
Air/Hydraulic Actuator is the combination of a
remote actuator and an air chamber. The remote
actuator has a single acting piston with a stem
seal. Air pressure is used to actuate a push rod
in the air chamber. The push rod in turn moves
a piston in the hydraulic chamber which causes
the stem seal to close off the fluid reservoir port.
The continued movement of the hydraulic piston
then generates high hydraulic pressures at the
outlet port. The stem seal actuator eliminates
cup cutting by allowing the cups to move freely
in the actuator without passing over any ports.
This Air/Hydraulic Actuator allows either one of
two pressure sources to operate a slave cylinder,
brake or other device. If connected to a remote
reservoir this actuator can be used as a single
source.
Typical System Schematic
Model No. 12-460-012 shown
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 15
Model No. 12-460-012 shown
NOTE: Contact MICO, Inc. for additional installation information.
ModelNumber
FluidType
InternalResidual
CheckValve
AirChamber
Size
Hydraulic Pressure@ 6.9 bar (100 PSI)
Air Pressure
EffectiveDisplacement
EffectiveStroke
BoreDiameter
12-460-012 HO No 30.cm2(12 in2) 47 bar (680 PSI) 41.6 cm3(2.5 in3) 36.6 mm (1.44 in) 38.1 mm (1.500 in)
12-460-013 BF No 30.cm2(12 in2) 47 bar (680 PSI) 41.6 cm3(2.5 in3) 36.6 mm (1.44 in) 38.1 mm (1.500 in)
BF = DOT 3, 4, 5 and 5.1 brake fluid. HO = mineral base hydraulic oil.
All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have a maximum fluid pressure rating of 172 bar (2500 PSI).
All model numbers have left side mounting brackets when viewed from the air chamber end of actuator.
SPECIFICATIONS
millimeters
inches
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16 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Air/Hydraulic Actuator(stem seal actuator with air chamber)
FEATURES Allows towed vehicles brakes to be
controlled from brake pedal of towing vehicle
Ideal for spring brakes - cup seals never passover ports
Available for industrial and mobileapplications
DESCRIPTIONThe MICOStraight Bore Actuator TypeAir/Hydraulic Actuator is also the combination of
a remote actuator and an air chamber.
Air pressure is used to actuate a push rod inthe air chamber. The push rod in turn moves apiston in the hydraulic chamber which closes thereservoir feed port of the high pressure piston.The continued movement of the hydraulic pistonthen generates high hydraulic pressures at theoutlet port. The stem seal actuator eliminatescup cutting by allowing the cups to move freelyin the actuator without passing over any ports.
Typical System Schematic
Model No. 03-460-148 shown
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 17
Model No. 03-460-148 shown
NOTE: Contact MICO, Inc. for additional installation information.
ModelNumber
FluidType
InternalResidual
CheckValve
AirChamber
Size
Hydraulic Pressure@ 6.9 bar (100 PSI)
Air Pressure
EffectiveDisplacement
EffectiveStroke
BoreDiameter
03-460-147 BF No 91.cm2(36 in2) 103 bar (1500 PSI) 96.0 cm3(5.8 in3) 62.0 mm (2.44 in) 44.5 mm (1.750 in)
03-460-148 HO No 91.cm2(36 in2) 103 bar (1500 PSI) 96.0 cm3(5.8 in3) 62.0 mm (2.44 in) 44.5 mm (1.750 in)
03-460-338 HO No 51.cm2(20 in2) 55 bar (800 PSI) 83.8 cm3(5.1 in3) 54.0 mm (2.13 in) 44.5 mm (1.750 in)
BF = DOT 3, 4, 5 and 5.1 brake fluid. HO = mineral base hydraulic oil.
All model numbers have a maximum air pressure rating of 8 bar (120 PSI).All model numbers have right side mounting brackets when viewed from the air chamber end of actuator.
SPECIFICATIONS
millimetersinches
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18 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Air/Hydraulic Actuator(stem seal actuator with air chamber)
FEATURES Allows towed vehicles brakes to be
controlled from brake pedal of towing vehicle
Ideal for spring brakes - cup seals never passover ports
Available for industrial and mobileapplications
DESCRIPTIONThe MICOStraight Bore Actuator TypeAir/Hydraulic Actuator is the combination of a
remote actuator and an air chamber. The remoteactuator has a single acting piston with a stemseal. Air pressure is used to actuate a push rodin the air chamber. The push rod in turn movesa piston in the hydraulic chamber which causesthe stem seal to close off the fluid reservoir port.The continued movement of the hydraulic pistonthen generates high hydraulic pressures at theoutlet port. The stem seal actuator eliminatescup cutting by allowing the cups to move freelyin the master cylinder without passing over anyports.
This Air/Hydraulic Actuator allows either one oftwo pressure sources to operate a slave cylinder,brake or other device. If connected to a remotereservoir this actuator can be used as a singlesource.
Typical System Schematic
Model No. 12-460-031 shown
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 19
Model No. 12-460-031 shown
NOTE: Contact MICO, Inc. for additional installation information.
ModelNumber
FluidType
ExternalResidual
CheckValve
AirChamber
Size
Hydraulic Pressure@ 6.9 bar (100 PSI)
Air Pressure
EffectiveDisplacement
EffectiveStroke
BoreDiameter
12-460-031 BF Yes 61.cm2(24 in2) 94 bar (1360 PSI) 41.6 cm3(2.5 in3) 36.6 mm (1.44 in) 38.1 mm (1.500 in)
12-460-029 BF Yes 76.cm2(30 in2) 117 bar (1700 PSI) 41.6 cm3(2.5 in3) 36.6 mm (1.44 in) 38.1 mm (1.500 in)
12-460-032 HO No 61.cm2(24 in2) 94 bar (1360 PSI) 41.6 cm3(2.5 in3) 36.6 mm (1.44 in) 38.1 mm (1.500 in)
12-460-034 HO No 76.cm2(30 in2) 117 bar (1700 PSI) 41.6 cm3(2.5 in3) 36.6 mm (1.44 in) 38.1 mm (1.500 in)
BF = DOT 3, 4, 5 and 5.1 brake fluid. HO = mineral base hydraulic oil.All model numbers have a maximum air pressure rating of 8 bar (120 PSI).
All model numbers have a maximum fluid pressure rating of 172 bar (2500 PSI).
SPECIFICATIONS
millimeters
inches
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20 MICO, Inc. Form No. 84-460-006 Revised 2012-04-16
Fluid ReservoirsFor Direct or Remote Mounting
POLYALLOMER RESERVOIR Translucent for easy view of fluid level
Diaphragm seals out environmental contaminants
Adaptable outlet fittings
Sediment trap inherent to design
Easy screw on and off filler cap
238 cm3(14.5 in3) usable fluid capacity
For use with hydraulic oil or brake fluid(contact MICO regarding phosphate ester fluids)
METAL RESERVOIR Rugged anodized aluminum housing
Easy screw on and off filler cap with baffleand breather
54 cm3 (3.3 in3) usable fluid capacity
Compact design for ease of mounting
Adaptable outlet fittings
For use with hydraulic oil or brake fluid (contact MICO regarding phosphate ester fluids)
SPECIFICATIONSPoylallomer Reservoirs
ModelNumber
FluidType
OutletFitting
MountingBracket
DiaphragmPart Number
20-920-500 HO 9/16-18UNF-2A Yes 32-490-009
20-920-520 HO 9/16-18UNF-2A No 32-490-009
20-920-512 HO 1/4-18NPTF (internal) Yes 32-490-009
20-920-514 HO 1/4-18NPTF (internal) No 32-490-009
20-920-505 BF 9/16-18UNF-2A Yes 32-490-010
20-920-509 BF 1/4-18NPTF (internal) Yes 32-490-010
20-920-515 BF 1/4-18NPTF (internal) No 32-490-010
HO = mineral base hydraulic oil.BF = DOT 3, 4, 5 and 5.1 brake fluid.
SPECIFICATIONSMetal Reservoirs
ModelNumber
FluidType
MountingBracket
20-920-002 BF or HO No
20-920-006 BF or HO Yes
20-920-009 BF or HO Yes
Includes 1/8-27NPTF male 90elbow fitting.
Includes two 1/4-27NPTF x 1/4 tube fitt ings.
HO = mineral base hydraulic oil.
BF = DOT 3, 4, 5 and 5.1 brake fluid.
millimeters
inches
millimeters
inches
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MICO, Inc. Form No. 84-460-006 Revised 2012-04-16 21
BRAKES ELECTROHYDRAULIC
VALVES
ELECTRONIC PEDALS REMOTE ACTUATORS
Learn more about all MICO Products at:
www.mico.com
Innovative Braking and Controls Worldwide
HYDRAULIC OVER AIR
RELAY VALVES
ACCUMULATOR
CHARGING VALVES
MODULATING BRAKE
VALVES
QUADRIGAGE
FLUID RESERVOIRS
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NOTESMICO has made every attempt to present accurate information in
catalogs, brochures, and other printed material. MICO can accept no
responsibility for errors from unintentional oversights that may exist.
Due to a continuous program of product improvement, both materials
and specifications are subject to change without notice or obligation.
Refer to www.mico.com for the most recent versions of our literature.
If you have any further questions, please call MICO.
MICO, Incorporated1911 Lee Boulevard
North Mankato, MN U.S.A. 56003-2507
Tel:+1 507 625 6426 Fax:+1 507 625 3212
Web Site: www.mico.com
MICO is a registered trademark of MICO, Inc. MICO
is registered in the U.S. Patent and Trademark Office
as well as in Australia, Canada, Indonesia, Japan,Peoples Republic of China, South Korea, and the
European Community.
PRODUCT LINE:
BrakesCaliper Disc Brakes
Multiple Disc Brakes
Brake LocksElectricMechanical
ControlsElectronic Controls
Hydraulic Throttle ControlsPedal Controls
SwitchesTransducers/Sensors
CylindersDrive Axle Brake Actuators
Slave CylindersWheel Cylinders
Master CylindersBoosted Cylinders
Hydraulically and Air ActuatedStraight Bore Cylinders
Two-Stage Cylinders
ValvesAccumulator ChargingElectrohydraulic Brake
Park BrakePressure Modulating
Miscellaneous Components
In-line Residual Check ValvesPump with Integrated ValvesReservoirs