LabVolt Series Datasheet Mechanical Training Systems 593363 (46101-00) Festo Didactic en 120 V - 60 Hz 11/2018
LabVolt Series
Datasheet
Mechanical Training Systems593363 (46101-00)
Festo Didactic
en 120 V - 60 Hz11/2018
Mechanical Training Systems, LabVolt Series
2 © Festo Didactic
Table of ContentsGeneral Description _____________________________________________________________________ 2Courseware ____________________________________________________________________________ 2eLearning Formats ______________________________________________________________________ 3Model Utilization Chart ___________________________________________________________________ 3Topic Coverage _________________________________________________________________________ 4Features & Benefits______________________________________________________________________ 4List of Available Training Systems _________________________________________________________ 4Optional Equipment _____________________________________________________________________ 4Available Training Systems _______________________________________________________________ 5Equipment Description __________________________________________________________________ 15Optional Equipment Description __________________________________________________________ 42
General DescriptionThe Mechanical Training Systems cover the installation, use, maintenance, and troubleshooting of mechanical drive components. The systems are divided into five levels, and each level is further divided into specific topics which deal with the components encountered in the industry. The learning is based on practical, hands-on tasks.
Engineered for ease of use, the systems come with a universal steel base unit on which the students prepare the setups using T-slotted extrusion bars. This innovative design allows the base to be configured as required by the task. The universal base includes a disconnecting switch, current meter, the controls required to operate the motors and the electromagnetic clutch-brake unit. It also includes a Start/Stop push-button station for local or remote operation. The universal base can be installed on a regular table as well as on other optional benches.
The learning is based on practical, hands-on tasks using industrial components such as pulleys, sprockets, gears, various types of belts, single- and multi-strand chains, several types of couplings, shafts, bearings, ball screws, clutches and brakes, and all the components required to assemble the proposed setups. Note that most of the components of the Mechanical Training System are machined using the imperial system of units.
CoursewareThe courseware consists of fully illustrated student manuals accompanied by an instructor guide. The manuals are divided into two categories: Job Sheets and Work Orders.
Job Sheets include a description of the objectives, a list of required equipment, safety procedures, and the detailed steps required to attain the objectives safely and efficiently. The topics are introduced in an Information Job Sheet. A post-test at the end of each manual allows the student to verify what was learned in the Job Sheets.
Work Orders can be used to evaluate students. They cover the same topics as the Job Sheets, but without the detailed procedures. Each Work Order includes a brief description of the task, a drawing of the equipment setup when necessary, and the general steps of the work to be done.
The instructor guides contain the measurements and calculation results as well as the answers to the post-tests.
The Mechanical Training System courseware also includes a reference textbook. Refer to the Table of Contents of the Student Manuals section for a list of the topics covered in the student manuals.
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eLearning FormatsThe courseware is also available in three eLearning formats for users who prefer computer-based approach:
• eSeries, facilitated by the Mind-Sight eLearning System. See Mechanical Training System eSeries, Model 46649-E0.
• SCORM-based, designed to be hosted by a third-party, SCORM 1.2 compliant Management System. See Mechanical Training System SCORM, Model 46649-F0.
• Stand-alone, available on CD-ROM. This format runs on a web browser and does not require any management system. See Mechanical Training System Stand-Alone, Model 46649-G0.
Model Utilization Chart
This table does not include the optional tool packages, consumable components, and other optional equipment.
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1 Price can be calculated as follows: for 1 additional year *7% of total net, for 2 additional years *12% of total net and for 3 additional years *15% of total net. For details and options, contact [email protected] Please refer to our website at www.labvolt.com for more information about the Mind-Sight, SCORM, and Stand-Alone eLearning formats.
Topic Coverage• Introduction to Mechanical Drive Systems• Belt, Chains, and Gear Drives• Couplings and Shaft Alignment• Bearings and Linear Bearings• Gaskets, Seals, Ball Screws, Clutches, and Brakes• Laser Alignment, Lubrication, and Vibration Analysis• Estimated program duration: 188 hours
Features & Benefits• Modular system to fit different training needs and budgets• Heavy-duty equipment with industrial components• Fully illustrated job sheets direct students to complete tasks safely and efficiently• Lockout/tagout on the disconnecting switch and safety panels ensure student safety• Working space can be increased by adding a slave base unit• Universal base unit can be mounted on a regular table as well as optional benches• Quality industrial components are mounted on panels for storage and inventory control• Cost-effective solution with comprehensive curriculum• Provides hands-on, safe mechanical training
List of Available Training SystemsQty Description
Model number
1 Mechanical Training System – Level 1 _____________________________________ 580121 (46101-10)1 Mechanical Training System – Level 2 _____________________________________ 580128 (46101-20)1 Mechanical Training System – Level 3 _____________________________________ 580131 (46101-30)1 Mechanical Training System – Level 4 _____________________________________ 580134 (46101-40)1 Mechanical Training System – Level 5 _____________________________________ 580140 (46101-50)
Optional EquipmentQty Description
Model number
1 Mechanical Training System (Manuals on CD-ROM) __________________________ 584402 (36737-A0)1 Extended Warranty for the Mechanical Training System ______________________ 595867 (46101-EW)1 Mechanical Training System - eSeries ____________________________________ 583461 (46649-E0)
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Available Training SystemsMechanical Training System – Level 1580121 (46101-10)
The Mechanical Training System – Level 1 gives an introduction to Mechanical Drive Systems and covers Belt Drives, Chain Drives, and Gear Drives.
List of Equipment
Qty DescriptionModel number
1 Universal Base Assembly _______________________________________________ 579838 (46603-00)1 Motor Package _______________________________________________________ 579849 (46609-00)1 Couplings – Shafts ____________________________________________________ 763384 (46610-00)1 Pillow Block Bearings __________________________________________________ 763386 (46611-00)1 Belt Drives 1 _________________________________________________________ 763388 (46612-00)1 Chain Drives 1 _______________________________________________________ 763390 (46613-00)1 Gear Drives 1 ________________________________________________________ 763392 (46614-00)1 Test/Measurement Package 1 ___________________________________________ 579888 (46630-00)1 Tool Box Component Package 1 _________________________________________ 763404 (46631-00)1 Prony Brake __________________________________________________________ 581336 (3154-10)2 Binder for the Manuals in System 46101-1 _________________________________ 582128 (38369-00)
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List of Manuals
DescriptionManual number
Introduction to Mechanical Drive Systems (Job Sheets - Student) ___________________ 584405 (36737-20)Introduction to Mechanical Drive Systems (Job Sheets - Instructor) __________________ 584408 (36737-30)Introduction to Mechanical Drive Systems (Work Orders - Student) __________________ 584411 (36737-60)Introduction to Mechanical Drive Systems (Work Orders - Instructor) _________________ 584414 (36737-70)Industrial Maintenance (Student Manual) _______________________________________ 584417 (36737-80)Belt Drives 1 (Job Sheets - Student) __________________________________________ 584422 (36891-20)Belt Drives 1 (Job Sheets - Instructor) _________________________________________ 584425 (36891-30)Belt Drives 1 (Work Orders - Student) _________________________________________ 584428 (36891-60)Belt Drives 1 (Work Orders - Instructor) ________________________________________ 584431 (36891-70)Chain Drives 1 (Job Sheets - Student) _________________________________________ 584434 (36892-20)Chain Drives 1 (Job Sheets - Instructor) _______________________________________ 584437 (36892-30)Chain Drives 1 (Work Orders - Student) ________________________________________ 584440 (36892-60)Chain Drives 1 (Work Orders - Instructor) ______________________________________ 584443 (36892-70)Gear Drives 1 (Job Sheets - Student) _________________________________________ 584446 (36893-20)Gear Drives 1 (Job Sheets - Instructor) ________________________________________ 584449 (36893-30)Gear Drives 1 (Work Orders - Student) ________________________________________ 584452 (36893-60)Gear Drives 1 (Work Orders - Instructor) _______________________________________ 584455 (36893-70)
Table of Contents of the Manual(s)
Introduction to Mechanical Drive Systems (Job Sheets - Student) (584405 (36737-20))• 1 Introduction to the Mechanical Training System• 2 Safety Procedure• 3 Key and Setscrew Fasteners• 4 Speed and Torque Measurements• 5 Efficiency• 6 Shafts and Pillow Block Bearings• 7 Shaft Alignment and Flexible Couplings• 8 Shaft Alignment and Rigid Couplings• 9 Motor Soft Foot Detection and Correction
Introduction to Mechanical Drive Systems (Work Orders - Student) (584411 (36737-60))• 1 Introduction to the Mechanical Training System• 2 Safety Procedure• 3 Key and Setscrew Fasteners• 4 Speed and Torque Measurements• 5 Efficiency• 6 Shafts and Pillow Block Bearings• 7 Shaft Alignment and Flexible Couplings• 8 Shaft Alignment and Rigid Couplings• 9 Motor Soft Foot Detection and Correction
Belt Drives 1 (Job Sheets - Student) (584422 (36891-20))• 1 Introduction to Belt Drives• 2 Sheave and Belt Installation
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• 3 Sheave Alignment• 4 Belt Tensioning• 5 Speed, Torque, and Pulley Ratios• 6 Sheave and Belt Maintenance
Belt Drives 1 (Work Orders - Student) (584428 (36891-60))• 1 Introduction to Belt Drives• 2 Sheave and Belt Installation• 3 Sheave Alignment• 4 Belt Tensioning• 5 Speed, Torque, and Pulley Ratios• 6 Sheave and Belt Maintenance
Chain Drives 1 (Job Sheets - Student) (584434 (36892-20))• 1 Introduction to Chain Drives• 2 Sprocket Installation• 3 Sprocket Alignment• 4 Chain Installation• 5 Chain Tensioning• 6 Speed, Torque, and Sprocket Ratios• 7 Sprocket and Chain Maintenance
Chain Drives 1 (Work Orders - Student) (584440 (36892-60))• 1 Introduction to Chain Drives• 2 Sprocket Installation• 3 Sprocket Alignment• 4 Chain Installation• 5 Chain Tensioning• 6 Speed, Torque, and Sprocket Ratios• 7 Sprocket and Chain Maintenance
Gear Drives 1 (Job Sheets - Student) (584446 (36893-20))• 1 Introduction to Gear Drives• 2 Spur Gear Installation• 3 Gear Alignment• 4 Backlash Adjustment• 5 Speed, Torque, and Gear Ratios• 6 Gears Using Split Taper Bushings• 7 Gear Trains
Gear Drives 1 (Work Orders - Student) (584452 (36893-60))• 1 Introduction to Gear Drives• 2 Spur Gear Installation• 3 Gear Alignment• 4 Backlash Adjustment• 5 Speed, Torque, and Gear Ratios• 6 Gears Using Split Taper Bushings• 7 Gear Trains
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3 Can be replaced by equivalent provided by end-user. Other benches and storage units are available. Refer to the datasheet for models 46601-1, 46601-2, 46601-3, and 6303-C/6301.4 Can be replaced by equivalent provided by end-user.5 Can be replaced by equivalent provided by end-user.
Optional Equipment
Qty DescriptionModel number
1 Work Bench _________________________________________________________ 579819 (46601-00)1 Bench Panel Support __________________________________________________ 579833 (46602-00)1 Wall Panel Support ____________________________________________________ 579836 (46602-10)1 Slave Base Assembly __________________________________________________ 579845 (46603-10)1 Optional Tool Package 1 _______________________________________________ 579892 (46632-00)1 Spare Parts 1 for 46101 ________________________________________________ 763406 (46640-00)1 Consumables 1 for 46101 ______________________________________________ 763409 (46641-00)
Mechanical Training System – Level 2580128 (46101-20)
The Mechanical Training System – Level 2 covers Belt Drives, Chain Drives, Alignment and Couplings, and Lubrication.
List of Equipment
Qty DescriptionModel number
1 Belt Drives 2 _________________________________________________________ 579854 (46612-10)1 Chain Drives 2 _______________________________________________________ 579858 (46613-10)1 Alignment and Couplings _______________________________________________ 763394 (46615-00)1 Lubrication __________________________________________________________ 579866 (46616-00)1 Test/Measurement Package 2 ___________________________________________ 579889 (46630-10)1 Tool Box Component Package 2 _________________________________________ 579890 (46631-10)1 Binder for the Manuals in System 46101-2 _________________________________ 582131 (38369-10)
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List of Manuals
DescriptionManual number
Belt Drives 2 (Job Sheets - Student) __________________________________________ 584458 (36963-20)Belt Drives 2 (Job Sheets - Instructor) _________________________________________ 584461 (36963-30)Belt Drives 2 (Work Orders - Student) _________________________________________ 584464 (36963-60)Belt Drives 2 (Work Orders - Instructor) ________________________________________ 584467 (36963-70)Chain Drives 2 (Job Sheets - Student) _________________________________________ 584470 (36964-20)Chain Drives 2 (Job Sheets - Instructor) _______________________________________ 584473 (36964-30)Chain Drives 2 (Work Orders - Student) ________________________________________ 584476 (36964-60)Chain Drives 2 (Work Orders - Instructor) ______________________________________ 584479 (36964-70)Lubrication (Job Sheets - Student) ____________________________________________ 584494 (36966-20)Lubrication (Job Sheets - Instructor) __________________________________________ 584497 (36966-30)Lubrication (Work Orders - Student) ___________________________________________ 584500 (36966-60)Lubrication (Work Orders - Instructor) _________________________________________ 584503 (36966-70)Alignment and Couplings (Job Sheets - Student) _________________________________ 593882 (52540-20)Alignment and Couplings (Job Sheets - Instructor) _______________________________ 590097 (52540-30)Alignment and Couplings (Work Orders - Student) _______________________________ 590098 (52540-60)Alignment and Couplings (Work Orders - Instructor) ______________________________ 590099 (52540-70)
Table of Contents of the Manual(s)
Belt Drives 2 (Job Sheets - Student) (584458 (36963-20))• 1 Wedge and Notched Wedge V-Belts• 2 Multiple-Belt Drives• 3 Multiple-Speed Belt Drives• 4 Variable-Speed Belt Drives• 5 Synchronous Belt Drives• 6 High Torque Synchronous Belt Drives• 7 Pulley Idlers
Belt Drives 2 (Work Orders - Student) (584464 (36963-60))• 1 Wedge and Notched Wedge V-Belts• 2 Multiple-Belt Drives• 3 Multiple-Speed Belt Drives• 4 Variable-Speed Belt Drives• 5 Synchronous Belt Drives• 6 High Torque Synchronous Belt Drives• 7 Pulley Idlers
Chain Drives 2 (Job Sheets - Student) (584470 (36964-20))• 1 Multiple-Chain Drives• 2 Silent Chain Drives• 3 Sprocket Idlers
Chain Drives 2 (Work Orders - Student) (584476 (36964-60))• 1 Multiple-Chain Drives• 2 Silent Chain Drives• 3 Idler Sprockets
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Lubrication (Job Sheets - Student) (584494 (36966-20))• 1 Viscosity Measurement• 2 Pillow Block Bearing Lubrication• 3 Chain Lubrication• 4 MSDS and Lubrication Chart
Lubrication (Work Orders - Student) (584500 (36966-60))• 1 Viscosity Measurement• 2 Pillow Block Bearing Lubrication• 3 Chain Lubrication• 4 MSDS and Lubrication Chart
Optional Equipment
Qty DescriptionModel number
1 Optional Tool Package 2 _______________________________________________ 579893 (46632-10)1 Spare Parts 2 for 46101 ________________________________________________ 579896 (46640-10)1 Consumables 2 for 46101 ______________________________________________ 579897 (46641-10)
Mechanical Training System – Level 3580131 (46101-30)
The Mechanical Training System – Level 3 covers Gear Drives, Bearings, and Gaskets and Seals.
List of Equipment
Qty DescriptionModel number
1 Gear Drives 2 ________________________________________________________ 579862 (46614-10)1 Bearings ____________________________________________________________ 763396 (46617-00)1 Gaskets and Seals ____________________________________________________ 763398 (46618-00)1 Tool Box Component Package 3 _________________________________________ 763405 (46631-20)1 Binder for the Manuals in System 46101-3 _________________________________ 582134 (38369-20)
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List of Manuals
DescriptionManual number
Gear Drives 2 (Job Sheets - Student) _________________________________________ 584651 (37855-20)Gear Drives 2 (Job Sheets - Instructor) ________________________________________ 584654 (37855-30)Gear Drives 2 (Work Orders - Student) ________________________________________ 584657 (37855-60)Gear Drives 2 (Work Orders - Instructor) _______________________________________ 584660 (37855-70)Bearings (Job Sheets - Student) _____________________________________________ 584663 (37856-20)Bearings (Job Sheets - Instructor) ____________________________________________ 584666 (37856-30)Bearings (Work Orders - Student) ____________________________________________ 584669 (37856-60)Bearings (Work Orders - Instructor) ___________________________________________ 584672 (37856-70)Gaskets and Seals (Job Sheets - Student) _____________________________________ 584675 (37857-20)Gaskets and Seals (Job Sheets - Instructor) ____________________________________ 584678 (37857-30)Gaskets and Seals (Work Orders - Student) ____________________________________ 584681 (37857-60)Gaskets and Seals (Work Orders - Instructor) ___________________________________ 584684 (37857-70)
Table of Contents of the Manual(s)
Gear Drives 2 (Job Sheets - Student) (584651 (37855-20))• 1 Helical Gears• 2 Worms and Worm Gears• 3 Miter Gears• 4 Gearboxes
Gear Drives 2 (Work Orders - Student) (584657 (37855-60))• 1 Helical Gears• 2 Worms and Worm Gears• 3 Miter Gears• 4 Gearboxes
Bearings (Job Sheets - Student) (584663 (37856-20))• 1 Plain Bearings• 2 Ball Bearings• 3 Angular Ball Bearings• 4 Roller Bearings• 5 Bearing Lubrication
Bearings (Work Orders - Student) (584669 (37856-60))• 1 Plain Bearings• 2 Ball Bearings• 3 Angular Ball Bearings• 4 Roller Bearings• 5 Bearing Lubrication
Gaskets and Seals (Job Sheets - Student) (584675 (37857-20))• 1 Gaskets• 2 O-rings• 3 Lip Seals• 4 Mechanical Seals
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6 For 120 V - 60 Hz ac power networks.7 For 220 V - 50 Hz, 220 V 60 Hz, and 240 V 50 Hz ac power networks.
Gaskets and Seals (Work Orders - Student) (584681 (37857-60))• 1 Gaskets• 2 O-rings• 3 Lip Seals• 4 Mechanical Seals
Optional Equipment
Qty DescriptionModel number
1 Optional Tool Package 3 _______________________________________________ 579894 (46632-20)1 Optional Tool Package 3 _______________________________________________ 579895 (46632-25)1 Spare Parts 3 for 46101 ________________________________________________ 763407 (46640-20)1 Consumables 3 for 46101 ______________________________________________ 763410 (46641-20)
Mechanical Training System – Level 4580134 (46101-40)
The Mechanical Training System – Level 4 covers Clutches and Brakes, and Ball Screws and Linear Bearings.
List of Equipment
Qty DescriptionModel number
1 Clutches and Brakes __________________________________________________ 763400 (46619-00)1 Ball Screws and Linear Bearings _________________________________________ 763402 (46620-00)1 Tool Box Component Package 4 _________________________________________ 579891 (46631-30)1 Binder for the Manuals in System 46101-4 _________________________________ 582137 (38369-30)
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List of Manuals
DescriptionManual number
Clutches and Brakes (Job Sheets - Student) ____________________________________ 584687 (37858-20)Clutches and Brakes (Job Sheets - Instructor) ___________________________________ 584690 (37858-30)Clutches and Brakes (Work Orders - Student) ___________________________________ 584693 (37858-60)Clutches and Brakes (Work Orders - Instructor) _________________________________ 584696 (37858-70)Ball Screws and Linear Bearings (Job Sheets - Student) ___________________________ 584699 (37859-20)Ball Screws and Linear Bearings (Job Sheets - Instructor) _________________________ 584702 (37859-30)Ball Screws and Linear Bearings (Work Orders - Student) _________________________ 584705 (37859-60)Ball Screws and Linear Bearings (Work Orders - Instructor) ________________________ 584708 (37859-70)
Table of Contents of the Manual(s)
Clutches and Brakes (Job Sheets - Student) (584687 (37858-20))• 1 Roller Ramp Clutches• 2 Torque Limiters• 3 Electromagnetic Clutch-Brake Units
Clutches and Brakes (Work Orders - Student) (584693 (37858-60))• 1 Roller Ramp Clutches• 2 Torque Limiters• 3 Electromagnetic Clutch-Brake Units
Ball Screws and Linear Bearings (Job Sheets - Student) (584699 (37859-20))• 1 Ball Nuts and Ball Screws• 2 Linear Bearings• 3 Backlash Measurement• 4 Lead and Speed Ratio• 5 Maintenance
Ball Screws and Linear Bearings (Work Orders - Student) (584705 (37859-60))• 1 Ball Nuts and Ball Screws• 2 Linear Bearings• 3 Backlash Measurement• 4 Lead and Speed Ratio• 5 Maintenance
Optional Equipment
Qty DescriptionModel number
1 Spare Parts 4 for 46101 ________________________________________________ 763408 (46640-30)1 Consumables 4 for 46101 ______________________________________________ 763411 (46641-30)
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Mechanical Training System – Level 5580140 (46101-50)
The Mechanical Training System – Level 5 covers Laser Alignment, Vibration Metering, and Vibration Analysis (optional).
List of Equipment
Qty DescriptionModel number
1 Laser Alignment System, Add-On to Mechanical Training System _______________ 579876 (46621-00)1 Vibration Metering ____________________________________________________ 579882 (46622-00)
List of Manuals
DescriptionManual number
Vibration Metering (Work Orders - Student) _____________________________________ 584804 (38607-60)Vibration Metering (Work Orders - Instructor) ___________________________________ 584806 (38607-70)NCCER Vibration Analysis (Student Manual) ____________________________________ 584830 (38932-00)Laser Alignment (Work Orders - Student) ______________________________________ 590104 (52621-60)Laser Alignment (Work Orders - Instructor) _____________________________________ 590105 (52621-70)
Table of Contents of the Manual(s)
Vibration Metering (Work Orders - Student) (584804 (38607-60))• 1 Introduction to the Vibration Metering System• 2 Data Acquisition
Laser Alignment (Work Orders - Student) (590104 (52621-60))• 1 Introduction to the Laser Alignment System• 2 Soft Foot• 3 Shaft Alignment
Optional Equipment
Qty DescriptionModel number
1 Vibration Analysis _____________________________________________________ 579885 (46623-00)
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Equipment DescriptionProny Brake 581336 (3154-10)
The Prony Brake is used for loading motors. The brake is complete with scales and pulley. The torque is determined from the lever arm length and the value indicated by the scales.
SpecificationsParameter Value
Torque Range 0-6 N·m (0-54 lbf·in)
Physical Characteristics
Dimensions (H x W x D) 280 x 305 x 100 mm (11 x 12 x 3.9 in)
Net Weight 1.8 kg (4 lb)
Binder for the Manuals in System 46101-1 582128 (38369-00)Model 38369 is a binder for holding the various manuals comprised in the Mechanical Training System - Level 1, Model 46101-1.
Binder for the Manuals in System 46101-2 582131 (38369-10)Model 38369-1 is a binder for holding the various manuals comprised in the Mechanical Training System - Level 2, Model 46101-2.
Binder for the Manuals in System 46101-3 582134 (38369-20)Model 38369-2 is a binder for holding the various manuals comprised in the Mechanical Training System - Level 3, Model 46101-3.
Binder for the Manuals in System 46101-4 582137 (38369-30)Model 38369-3 is a binder for holding the various manuals comprised in the Mechanical Training System - Level 4, Model 46101-4.
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Universal Base Assembly 579838 (46603-00)
The Universal Base Assembly consists of a universal base on which mechanical components are assembled, T-slotted extrusion bars, transparent safety panels, and security devices.
The universal base includes a disconnecting switch to control the power of the system, and the devices required to lock and tag the
switch as required by regulations.
Switches, knobs, power outlets, and a meter located on the control panel are used to control and monitor the universal base output power.
A Start/Stop push-button station including an emergency stop button is connected to the control panel.
List of Manuals
DescriptionManual number
Introduction to Mechanical Drive Systems (Job Sheets - Student) ___________________ 584405 (36737-20)Introduction to Mechanical Drive Systems (Job Sheets - Instructor) __________________ 584408 (36737-30)Introduction to Mechanical Drive Systems (Work Orders - Student) __________________ 584411 (36737-60)Introduction to Mechanical Drive Systems (Work Orders - Instructor) _________________ 584414 (36737-70)Industrial Maintenance (Student Manual) _______________________________________ 584417 (36737-80)
Table of Contents of the Manual(s)
Introduction to Mechanical Drive Systems (Job Sheets - Student) (584405 (36737-20))• 1 Introduction to the Mechanical Training System• 2 Safety Procedure• 3 Key and Setscrew Fasteners• 4 Speed and Torque Measurements• 5 Efficiency• 6 Shafts and Pillow Block Bearings• 7 Shaft Alignment and Flexible Couplings• 8 Shaft Alignment and Rigid Couplings• 9 Motor Soft Foot Detection and Correction
Introduction to Mechanical Drive Systems (Work Orders - Student) (584411 (36737-60))• 1 Introduction to the Mechanical Training System• 2 Safety Procedure• 3 Key and Setscrew Fasteners• 4 Speed and Torque Measurements• 5 Efficiency• 6 Shafts and Pillow Block Bearings
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• 7 Shaft Alignment and Flexible Couplings• 8 Shaft Alignment and Rigid Couplings• 9 Motor Soft Foot Detection and Correction
SpecificationsParameter Value
Universal Base
Dimensions (H x W x D) 1041 x 572 x 102 mm (41 x 22.5 x 4 in)
Control Panel
Power Requirement 12 A
Disconnecting Switch Characteristics 30 A
Control Buttons Functions Selector switches, speed control knob
Start-Stop Push-Button Station 1 start, 1 stop, and 1 emergency stop
Other Accessories Included Light, ammeter, breaker, ac outlets, and clutch/brake outlet
Side Safety Panels
Dimensions (H x W x D) 581 x 574 x 6 mm (22.9 x 22.6 x 0.25 in)
Front and Back Safety Panels
Dimensions (H x W x D) 874 x 581 x 6 mm (34.4 x 22.9 x 0.25 in)
T-Slotted Extrusion Bars
Dimensions (H x W x D) 842 x 38 x 38 mm (33 x 1.5 x 1.5 in)
Other Items Included Lockout devices, padlocks, and tags
Physical Characteristics
Total Net Weight 64 kg (142 lb)
Motor Package 579849 (46609-00)
The Motor Package consists of a constant speed motor and a variable speed motor, both with their respective mounting base. The motors are controlled and monitored using the control panel and the Start/Stop push-button station.
SpecificationsParameter Value
Constant-Speed Motor
Voltage 115 V
Power 249 W (0.33 hp)
Speed 1725 r/min
Current 6.6 A
Frame 56C 65
Mounting Base Dimensions (H x W x D) 280 x 103 x 61 mm (11 x 4.1 x 2.4 in)
Variable-Speed Motor
Voltage 115 V
Power 52 W (0.07 hp)
Speed 54 r/min
Current 1.3 A
Mounting Base Dimensions (H x W x D) 199 x 96 x 39 mm (7.8 x 3.8 x 0.25 in)
Other Items Included Screws and kep nuts
Physical Characteristics
Total Net Weight 18 kg (40 lb)
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Couplings – Shafts 763384 (46610-00)
The Couplings – Shafts panel contains the couplings and shafts required to perform the jobs. It includes a sleeve coupling, a jaw coupling, and stainless steel shafts. The shafts come with a keyseat and a flat running on their entire length.
A panel is provided for storage, identification, and inventory control of the components.
SpecificationsParameter Value
Jaw Coupling
Bore Diameters 13 mm (0.5 in) / 16 mm (0.625 in)
Max. Parallel Misalignment 0.38 mm (0.015 in)
Max. Angular Misalignment 1°
Sleeve Coupling
Max. Parallel Misalignment 0° (rigid)
Max. Angular Misalignment 0° (rigid)
Shafts
Lengths 229 mm (9 in) / 356 mm (14 in)
Diameter 16 mm (0.625 in)
Panel
Quantity 1
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight 6.4 kg (14 lb)
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Pillow Block Bearings 763386 (46611-00)
The Pillow Block Bearings panel holds the pillow block bearings required to perform the setups. The housings are made from cast iron and the bearings are self-aligning to accommodate shaft misalignment. A fitting on the top of the housing makes lubrication easy.
A panel is provided for storage, and inventory control of the pillow block bearings.
SpecificationsParameter Value
Pillow Block Bearings
Dimensions (H x W x D) 127 x 65 x 38 mm (5 x 2.6 x 1.5 in)
Panel
Quantity 1
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight 12.7 kg (28 lb)
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Belt Drives 1 763388 (46612-00)
The Belt Drives 1 model consists of three V-Belt sheaves. The assembly also includes a rubber V-Belt, a belt tension tester, and sheave gauges. A panel is provided for storage, identification, and inventory control of the sheaves.
List of Manuals
DescriptionManual number
Belt Drives 1 (Job Sheets - Student) __________________________________________ 584422 (36891-20)Belt Drives 1 (Job Sheets - Instructor) _________________________________________ 584425 (36891-30)Belt Drives 1 (Work Orders - Student) _________________________________________ 584428 (36891-60)Belt Drives 1 (Work Orders - Instructor) ________________________________________ 584431 (36891-70)
Table of Contents of the Manual(s)
Belt Drives 1 (Job Sheets - Student) (584422 (36891-20))• 1 Introduction to Belt Drives• 2 Sheave and Belt Installation• 3 Sheave Alignment• 4 Belt Tensioning• 5 Speed, Torque, and Pulley Ratios• 6 Sheave and Belt Maintenance
Belt Drives 1 (Work Orders - Student) (584428 (36891-60))• 1 Introduction to Belt Drives• 2 Sheave and Belt Installation• 3 Sheave Alignment• 4 Belt Tensioning• 5 Speed, Torque, and Pulley Ratios• 6 Sheave and Belt Maintenance
SpecificationsParameter Value
Sheaves
Pitch Diameter 76 mm (3 in), 102 mm (4 in), 127 mm (5 in)
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Parameter Value
For Belt Type 4L (A) and 5L (B)
V-Belt
Designation 4L400
Sheaves and Belt Gauge
Includes 8 gauges for grooves and 2 for belts
Belt Tension Tester
Maximum Tension 15.9 kg (35 lb)
Panel
Quantity 1
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight 6 kg (13.3 lb)
Belt Drives 2 579854 (46612-10)
The Belt Drives 2 model consists of several pulleys commonly used in the industry. It includes two single-groove wedge pulleys with a bore specially machined to receive a split taper bushing, two double-groove wedge pulleys with a bore specially machined to receive quick disconnect bushings, and two step-cone pulleys.
It also includes two timing belt pulleys, a variable pitch pulley, two high torque drive (HTD) timing belt pulleys, and an idler pulley. The provided belts are a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a timing belt, and a high torque drive (HTD) timing belt.
Two panels are provided for storage, identification, and inventory control of the pulleys.
List of Manuals
DescriptionManual number
Belt Drives 2 (Job Sheets - Student) __________________________________________ 584458 (36963-20)Belt Drives 2 (Job Sheets - Instructor) _________________________________________ 584461 (36963-30)Belt Drives 2 (Work Orders - Student) _________________________________________ 584464 (36963-60)Belt Drives 2 (Work Orders - Instructor) ________________________________________ 584467 (36963-70)
Table of Contents of the Manual(s)
Belt Drives 2 (Job Sheets - Student) (584458 (36963-20))• 1 Wedge and Notched Wedge V-Belts• 2 Multiple-Belt Drives• 3 Multiple-Speed Belt Drives• 4 Variable-Speed Belt Drives• 5 Synchronous Belt Drives• 6 High Torque Synchronous Belt Drives• 7 Pulley Idlers
Mechanical Training Systems, LabVolt Series
22 © Festo Didactic
Belt Drives 2 (Work Orders - Student) (584464 (36963-60))• 1 Wedge and Notched Wedge V-Belts• 2 Multiple-Belt Drives• 3 Multiple-Speed Belt Drives• 4 Variable-Speed Belt Drives• 5 Synchronous Belt Drives• 6 High Torque Synchronous Belt Drives• 7 Pulley Idlers
SpecificationsParameter Value
Wedge Pulleys
Number of Grooves, Pitch Diameter 1, 113 mm (4.45 in); 1, 84 mm (3.3 in); 2, 85 mm (3.35 in); 2, 127 mm (5 in)
For Belt Type 3 V
Step Cone Pulleys
Step Pitch Diameters 45 mm (1.75 in); 70 mm (2.75 in); 95 mm (3.75 in)
For Belt Type 4L (A)
Timing Belt Pulleys
Number of Teeth, For Belt Type 18, normal (x2); 30, HTD; 24, HTD
Variable Pitch Pulley
Pitch Diameter Range 86 to 112 mm (3.4 to 4.4 in)
For Belt Type 4L (A)
Pulley Idler
Outside Diameter 76 mm (3 in)
For Belt Type 4L (A)
Wedge V-Belts
Type, Designation Normal, 3V400; Cogged, 3VX400
V-Belt
Designation 4L500
Timing Belts
Type, Designation Normal, 367L050; HTD, 9608M20
Bushings
Type, Size Split taper, H; Quick disconnect, SH
Panels
Quantity 2
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight 16 kg (35.2 lb)
Mechanical Training Systems, LabVolt Series
© Festo Didactic 23
Chain Drives 1 763390 (46613-00)
The Chain Drives 1 model consists of three sprockets. Two pieces of roller chain are provided with required connecting links. A chain breaker and a chain puller are also supplied. A panel is provided for storage, identification, and inventory control of the sprockets.
List of Manuals
DescriptionManual number
Chain Drives 1 (Job Sheets - Student) _________________________________________ 584434 (36892-20)Chain Drives 1 (Job Sheets - Instructor) _______________________________________ 584437 (36892-30)Chain Drives 1 (Work Orders - Student) ________________________________________ 584440 (36892-60)Chain Drives 1 (Work Orders - Instructor) ______________________________________ 584443 (36892-70)
Table of Contents of the Manual(s)
Chain Drives 1 (Job Sheets - Student) (584434 (36892-20))• 1 Introduction to Chain Drives• 2 Sprocket Installation• 3 Sprocket Alignment• 4 Chain Installation• 5 Chain Tensioning• 6 Speed, Torque, and Sprocket Ratios• 7 Sprocket and Chain Maintenance
Chain Drives 1 (Work Orders - Student) (584440 (36892-60))• 1 Introduction to Chain Drives• 2 Sprocket Installation• 3 Sprocket Alignment• 4 Chain Installation• 5 Chain Tensioning• 6 Speed, Torque, and Sprocket Ratios• 7 Sprocket and Chain Maintenance
Mechanical Training Systems, LabVolt Series
24 © Festo Didactic
SpecificationsParameter Value
Sprockets
Number of Teeth 15, 20, 30
For Chain Type No 40
Chains
Designation No 40
Length 1067 mm (42 in), 457 mm (18 in)
Connecting Links
For Chain Type No 40
Chain Breaker
For Chain Type No 35, 40, 41, 50
Chain Puller
For Chain Type No 35 to No 60
Maximum Jaw Spread 51 mm (2 in)
Panel
Quantity 1
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight 6.5 kg (14.3 lb)
Chain Drives 2 579858 (46613-10)
The Chain Drives 2 model consists of a pair of double-row roller chain sprockets with a bore specially machined to receive a taper bore bushing, a pair of silent chain sprockets, and an idler sprocket. Chains corresponding to the sprockets described previously are provided.
A panel is provided for storage, identification, and inventory control of the sprockets.
List of Manuals
DescriptionManual number
Chain Drives 2 (Job Sheets - Student) _________________________________________ 584470 (36964-20)Chain Drives 2 (Job Sheets - Instructor) _______________________________________ 584473 (36964-30)Chain Drives 2 (Work Orders - Student) ________________________________________ 584476 (36964-60)Chain Drives 2 (Work Orders - Instructor) ______________________________________ 584479 (36964-70)
Mechanical Training Systems, LabVolt Series
© Festo Didactic 25
Table of Contents of the Manual(s)
Chain Drives 2 (Job Sheets - Student) (584470 (36964-20))• 1 Multiple-Chain Drives• 2 Silent Chain Drives• 3 Sprocket Idlers
Chain Drives 2 (Work Orders - Student) (584476 (36964-60))• 1 Multiple-Chain Drives• 2 Silent Chain Drives• 3 Idler Sprockets
SpecificationsParameter Value
Roller Chain Sprockets
Number of Teeth 17, 20
For Chain Type No 40
Silent Chain Sprockets
Number of Teeth 17
For Chain Type SC404
Sprocket Idler
Number of Teeth 18
For Chain Type No 40
Roller Chain
Designation No 40-2
Length 914 mm (36 in)
Silent Chain
Designation SC404
Length 737 mm (29 in)
Bushings
Type Taper bore
Size 1008, 1610
Panel
Quantity 1
Dimensions 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight 8.3 kg (18.4 lb)
Mechanical Training Systems, LabVolt Series
26 © Festo Didactic
Gear Drives 1 763392 (46614-00)
The Gear Drives 1 model consists of six spur gears. Four spur gears have a finished bore with a setscrew, and two spur gears have a bore specially machined to receive a split taper bushing. A panel is provided for storage, identification, and inventory control of the spur gears.
List of Manuals
DescriptionManual number
Gear Drives 1 (Job Sheets - Student) _________________________________________ 584446 (36893-20)Gear Drives 1 (Job Sheets - Instructor) ________________________________________ 584449 (36893-30)Gear Drives 1 (Work Orders - Student) ________________________________________ 584452 (36893-60)Gear Drives 1 (Work Orders - Instructor) _______________________________________ 584455 (36893-70)
Table of Contents of the Manual(s)
Gear Drives 1 (Job Sheets - Student) (584446 (36893-20))• 1 Introduction to Gear Drives• 2 Spur Gear Installation• 3 Gear Alignment• 4 Backlash Adjustment• 5 Speed, Torque, and Gear Ratios• 6 Gears Using Split Taper Bushings• 7 Gear Trains
Gear Drives 1 (Work Orders - Student) (584452 (36893-60))• 1 Introduction to Gear Drives• 2 Spur Gear Installation• 3 Gear Alignment• 4 Backlash Adjustment• 5 Speed, Torque, and Gear Ratios• 6 Gears Using Split Taper Bushings• 7 Gear Trains
Specifications
Mechanical Training Systems, LabVolt Series
© Festo Didactic 27
Parameter Value
Spur Gear
Number of Teeth, Pressure Angle, Diametral Pitch 20, 14.5°, 12
30, 14.5°, 12
40, 14.5°, 12
48, 20°, 16
64, 20°, 16
Bushings
Type Split taper
Size H
Panel
Quantity 1
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight 8.4 kg (18.5 lb)
Gear Drives 2 579862 (46614-10)
The Gear Drives 2 model consists of gears commonly found in the industry. It includes three helical gears, a set of miter gears, a worm and a worm gear, and various accessories such as collars, sleeves, thrust bearings, and a mandrel to assemble the gears on the universal base.
It also includes a gearbox and a panel for storage, identification, and inventory control of the gears and accessories.
List of Manuals
DescriptionManual number
Gear Drives 2 (Job Sheets - Student) _________________________________________ 584651 (37855-20)Gear Drives 2 (Job Sheets - Instructor) ________________________________________ 584654 (37855-30)Gear Drives 2 (Work Orders - Student) ________________________________________ 584657 (37855-60)Gear Drives 2 (Work Orders - Instructor) _______________________________________ 584660 (37855-70)
Table of Contents of the Manual(s)
Gear Drives 2 (Job Sheets - Student) (584651 (37855-20))• 1 Helical Gears• 2 Worms and Worm Gears• 3 Miter Gears• 4 Gearboxes
Mechanical Training Systems, LabVolt Series
28 © Festo Didactic
Gear Drives 2 (Work Orders - Student) (584657 (37855-60))• 1 Helical Gears• 2 Worms and Worm Gears• 3 Miter Gears• 4 Gearboxes
SpecificationsParameter Value
Helical Gears
Hands 1 left hand, 2 right hands
Number of Teeth 24
Pressure Angle 14.5°
Diametral Pitch 12
Miter Gears
Number of Teeth 30
Pressure Angle 20°
Diametral Pitch 12
Worm Gear
Hand Right
Number of Teeth 30
Pressure Angle 14.5°
Diametral Pitch 10
Worm
Hand Right
Number of Threads 1
Pressure Angle 14.5°
Diametral Pitch 10
Gearbox
Type Parallel shaft (with spur gears)
Ratio 11.08:1
Frame 56C
Other Items Included Bearings, collars, shaft, support plate, and mandrel
Panel
Quantity 1
Dimensions 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Net Weight 10.4 kg (23 lb)
Mechanical Training Systems, LabVolt Series
© Festo Didactic 29
Alignment and Couplings 763394 (46615-00)
The Alignment and Couplings model consists of an extensive selection of couplings commonly found in the industry. It includes a gear coupling with a plastic sleeve, a flexible sleeve coupling, a flange coupling, a chain coupling with a cover, a grid coupling with a cover, and two universal joints.
Two panels are provided for storage, identification, and inventory control of the couplings.
List of Manuals
DescriptionManual number
Alignment and Couplings (Job Sheets - Student) _________________________________ 593882 (52540-20)Alignment and Couplings (Job Sheets - Instructor) _______________________________ 590097 (52540-30)Alignment and Couplings (Work Orders - Student) _______________________________ 590098 (52540-60)Alignment and Couplings (Work Orders - Instructor) ______________________________ 590099 (52540-70)
SpecificationsParameter Value
Gear Coupling
Max. Parallel Misalignment 0.4 mm (0.016 in)
Max. Angular Misalignment 1°
Flexible Sleeve Coupling
Max. Parallel Misalignment 0.254 mm (0.01 in)
Max. Angular Misalignment 0.889 mm (0.035 in)
Flange Coupling
Max. Parallel Misalignment 0 (rigid)
Max. Angular Misalignment 0 (rigid)
Chain Coupling
Max. Parallel Misalignment 0.305 mm (0.012 in)
Max. Angular Misalignment 2°
Grid Coupling
Max. Parallel Misalignment 0.305 mm (0.012 in)
Max. Angular Misalignment 0.254 mm (0.01 in)
Universal Joint
Max. Angle Offset 25°
Max. Speed 1750 r/min
Bushings
Type Split taper
Size H
Panels
Quantity 2
Mechanical Training Systems, LabVolt Series
30 © Festo Didactic
Parameter Value
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight 12.9 kg (28.4 lb)
Lubrication 579866 (46616-00)
The Lubrication model consists of equipment required to manually lubricate chains and pillow block bearings. It includes a hand-held lever grease gun with a grease cartridge, a container of SAE grade 30 oil, and a chain oiler. A viscometer and a thermometer are supplied to determine the viscosity
of oils. An empty container for storing the oil is also provided.
List of Manuals
DescriptionManual number
Lubrication (Job Sheets - Student) ____________________________________________ 584494 (36966-20)Lubrication (Job Sheets - Instructor) __________________________________________ 584497 (36966-30)Lubrication (Work Orders - Student) ___________________________________________ 584500 (36966-60)Lubrication (Work Orders - Instructor) _________________________________________ 584503 (36966-70)
Table of Contents of the Manual(s)
Lubrication (Job Sheets - Student) (584494 (36966-20))• 1 Viscosity Measurement• 2 Pillow Block Bearing Lubrication• 3 Chain Lubrication• 4 MSDS and Lubrication Chart
Lubrication (Work Orders - Student) (584500 (36966-60))• 1 Viscosity Measurement• 2 Pillow Block Bearing Lubrication• 3 Chain Lubrication• 4 MSDS and Lubrication Chart
SpecificationsParameter Value
Viscometer
Type Zahn 3
Accessory Included Thermometer
Lever Grease Gun
Maximum Pressure 70 MPa (10 000 psi)
Grease Flow 53 mL (1.8 oz) per 40 strokes
Manual Chain Oiler
Capacity 355 mL (12 oz)
Oil
SAE Grade 30
Mechanical Training Systems, LabVolt Series
© Festo Didactic 31
Parameter Value
Grease Cartridge
NLGI Grade 2
Empty Can
Capacity 1 L (0.264 gal)
Physical Characteristics
Total Net Weight 4.3 kg (9.4 lb)
Bearings 763396 (46617-00)
The Bearings model consists of an extensive selection of bearings and accessories commonly found in the industry. It includes several ball and roller bearings as well as various accessories used to install, remove, and lubricate bearings.
The Bearings model includes sleeve, grooved sleeve, flange sleeve, and thrust plain bearings. It also includes open, shielded, sealed, angular contact, and thrust
ball bearings. Tapered, needle, and thrust roller bearings are supplied as well.
A bearing packer and a grease cartridge are included in the package.
Two panels are provided for storage, identification, and inventory control of the bearings and accessories.
List of Manuals
DescriptionManual number
Bearings (Job Sheets - Student) _____________________________________________ 584663 (37856-20)Bearings (Job Sheets - Instructor) ____________________________________________ 584666 (37856-30)Bearings (Work Orders - Student) ____________________________________________ 584669 (37856-60)Bearings (Work Orders - Instructor) ___________________________________________ 584672 (37856-70)
Table of Contents of the Manual(s)
Bearings (Job Sheets - Student) (584663 (37856-20))• 1 Plain Bearings• 2 Ball Bearings• 3 Angular Ball Bearings• 4 Roller Bearings• 5 Bearing Lubrication
Bearings (Work Orders - Student) (584669 (37856-60))• 1 Plain Bearings• 2 Ball Bearings• 3 Angular Ball Bearings• 4 Roller Bearings
Mechanical Training Systems, LabVolt Series
32 © Festo Didactic
• 5 Bearing Lubrication
SpecificationsParameter Value
Plain Bearings
Type, Length or Thickness Sleeve, 38 mm (1.5 in); Grooved sleeve, 25 mm (1 in); Flange, 25 mm (1 in); Thrust, 1.5 mm (0.06 in)
Inside Diameter 16 mm (0.625 in)
Radial Ball Bearings
Type Open, Shielded, Sealed
Inside Diameter 20 mm (0.79 in)
Outside Diameter 42 mm (1.65 in)
Angular Ball Bearings
Inside Diameter 20 mm (0.79 in)
Outside Diameter 47 mm (1.85 in)
Thrust Ball Bearing
Thickness 9 mm (0.342 in)
Inside Diameter 16 mm (0.625 in)
Tapered Roller Bearings
Type Separable cone and cup
Inside Diameter 20 mm (0.79 in)
Outside Diameter 42 mm (1.65 in)
Needle Bearing
Inside Diameter 16 mm (0.625 in)
Outside Diameter 21 mm (0.8125 in)
Trust Needle Bearing
Thickness 4 mm (0.16 in)
Inside Diameter 35 mm (1.38 in)
One-dot Housing
Overall Dimensions 140 x 51 x 38 mm (5.5 x 2 x 1.5 in)
Bore Diameter 22 mm (0.875)
One-dot Shaft
Journal Diameter 16 mm (0.625 in)
Length 229 mm (9 in)
Other Housings
Overall Dimensions 140 x 65 x 52 mm (5.5 x 2.2 x 2 in)
Bore Diameters 42 mm (1.65 in) (x2), 47 mm (1.85 in)
Other Shafts
Journal Diameters 20 mm (0.79 in)
Lengths 229 mm (9 in)
Grease Cartridge
NLGI Grade 2
Bearing Packer
Minimum Inside Diameter 15 mm (0.594 in)
Maximum Outside Diameter 89 mm (3.5 in)
Other Items Included Collar, sleeve, mandrels, screws, washers, O-rings, retaining nuts, lockwashers, and spacers
Panels
Quantity 2
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight 14.4 kg (31.8 lb)
Mechanical Training Systems, LabVolt Series
© Festo Didactic 33
Gaskets and Seals 763398 (46618-00)
The Gaskets and Seals model consists of various seals and tools used to seal surfaces in the industry. It includes O-rings, oil seals, gasket material, and a mechanical seal. A punch and a lip seal tool are also supplied.
A panel is provided for storage, identification, and inventory control of the accessories.
List of Manuals
DescriptionManual number
Gaskets and Seals (Job Sheets - Student) _____________________________________ 584675 (37857-20)Gaskets and Seals (Job Sheets - Instructor) ____________________________________ 584678 (37857-30)Gaskets and Seals (Work Orders - Student) ____________________________________ 584681 (37857-60)Gaskets and Seals (Work Orders - Instructor) ___________________________________ 584684 (37857-70)
Table of Contents of the Manual(s)
Gaskets and Seals (Job Sheets - Student) (584675 (37857-20))• 1 Gaskets• 2 O-rings• 3 Lip Seals• 4 Mechanical Seals
Gaskets and Seals (Work Orders - Student) (584681 (37857-60))• 1 Gaskets• 2 O-rings• 3 Lip Seals• 4 Mechanical Seals
SpecificationsParameter Value
Seal Hub 1
Dimensions (H x W x D) 76 x 66 x 28 mm (3 x 2.6 x 1.1 in)
Seal Hub 2
Dimensions (H x W x D) 76 x 66 x 15 mm (3 x 2.6 x 0.6 in)
Seal Hub 3
I.D. x O.D. 16 x 44 mm (0.625 x 1.75 in)
Mechanical Training Systems, LabVolt Series
34 © Festo Didactic
Parameter Value
Length 48 mm (1.875 in)
Lip Seal Tool
I.D. x O.D. 16 x 36 mm (0.625 x 1.4 in)
Length 40 mm (1.6 in)
O-Ring
Type 213
Lip Seal
I.D. x O.D. 25 x 40 mm (0.98 x 1.6 in)
Mechanical Seal
Type 21
Cork Sheets
Dimensions (H x W x D) 914 x 305 x 2 mm (36 x 12 x 0.09 in)
Punch
Hole Diameter 8 mm (0.31 in)
Other Items Included Shaft, nut, washer, and collar
Panel
Quantity 1
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight 5.3 kg (11.6 lb)
Clutches and Brakes 763400 (46619-00)
The Clutches and Brakes model consists of an electromagnetic clutch-brake unit, a torque limiter with a sprocket, a roller ramp clutch installed in a sprocket, an inertia load, and various accessories. It also includes a panel for storage, identification and inventory control of the equipment.
List of Manuals
DescriptionManual number
Clutches and Brakes (Job Sheets - Student) ____________________________________ 584687 (37858-20)Clutches and Brakes (Job Sheets - Instructor) ___________________________________ 584690 (37858-30)Clutches and Brakes (Work Orders - Student) ___________________________________ 584693 (37858-60)Clutches and Brakes (Work Orders - Instructor) _________________________________ 584696 (37858-70)
Table of Contents of the Manual(s)
Clutches and Brakes (Job Sheets - Student) (584687 (37858-20))
Mechanical Training Systems, LabVolt Series
© Festo Didactic 35
• 1 Roller Ramp Clutches• 2 Torque Limiters• 3 Electromagnetic Clutch-Brake Units
Clutches and Brakes (Work Orders - Student) (584693 (37858-60))• 1 Roller Ramp Clutches• 2 Torque Limiters• 3 Electromagnetic Clutch-Brake Units
SpecificationsParameter Value
Electromagnetic Clutch-Brake Unit
Shaft Diameter 16 mm (0.625 in)
Maximum speed 3600 r/min
Voltage 90 V
Motor Frame 56C
Inertia Load
Moment of Inertia 0.017 kg·m² (0.403 lb·ft²)
Weight 5.64 kg (12.4 lb)
Roller Ramp Clutch
I.D. x O.D. 15.88 x 22.22 mm (0.625 x 0.875 in)
Sprocket (for Roller Ramp Clutch)
Type No 40
Number of Teeth 20
Torque Limiter
Bore Diameter 16 mm (0.625 in)
Sprocket (for Torque Limiter)
Type No 40
Number of Teeth 20
Shaft
Diameter 16 mm (0.625 in)
Length 229 mm (9 in)
Other Items Included Collars, screws, and thrust bearings
Panel
Quantity 1
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight 18.7 kg (41.2 lb)
Mechanical Training Systems, LabVolt Series
36 © Festo Didactic
Ball Screws and Linear Bearings 763402 (46620-00)
The Ball Screws and Linear Bearings model consists of various components used to assemble a linear slide. It includes a ball nut, a ball screw, linear bearings, and two panels for storage, identification, and inventory control of the components.
List of Manuals
DescriptionManual number
Ball Screws and Linear Bearings (Job Sheets - Student) ___________________________ 584699 (37859-20)Ball Screws and Linear Bearings (Job Sheets - Instructor) _________________________ 584702 (37859-30)Ball Screws and Linear Bearings (Work Orders - Student) _________________________ 584705 (37859-60)Ball Screws and Linear Bearings (Work Orders - Instructor) ________________________ 584708 (37859-70)
Table of Contents of the Manual(s)
Ball Screws and Linear Bearings (Job Sheets - Student) (584699 (37859-20))• 1 Ball Nuts and Ball Screws• 2 Linear Bearings• 3 Backlash Measurement• 4 Lead and Speed Ratio• 5 Maintenance
Ball Screws and Linear Bearings (Work Orders - Student) (584705 (37859-60))• 1 Ball Nuts and Ball Screws• 2 Linear Bearings• 3 Backlash Measurement• 4 Lead and Speed Ratio• 5 Maintenance
SpecificationsParameter Value
Driving Guides
Dimensions (H x W x D) 160 x 51 x 24 mm (6.3 x 2 x 0.9 in)
Main Supports
Dimensions (H x W x D) 216 x 102 x 25 mm (8.5 x 4 x 1 in)
Plate
Dimensions (H x W x D) 180 x 127 x 10 mm (7.1 x 5 x 0.4 in)
Ball Nut
Mechanical Training Systems, LabVolt Series
© Festo Didactic 37
Parameter Value
Nominal Diameter 14 mm (0.6 in)
Lead 5 mm (0.197 in) per revolution
Linear Bearings
No. of Ball Circuits 5
Inside Diameter 16 mm (0.625 in)
Ball Screw
Nominal Diameter 14 mm (0.6 in)
Lead 5 mm (0.197 in) per revolution
Shafts
Diameter 16 mm (0.625 in)
Length 464 mm (18.3 in)
Other Item Included Handwheel, retaining rings, flange bearing, angular ball bearings, bearing locknut, and screws
Panels
Quantity 2
Dimensions (H x W x D) 584 x 284 x 29 mm (23 x 11.2 x 1.1 in)
Physical Characteristics
Total Net Weight 11.6 kg (25.6 lb)
Laser Alignment System, Add-On to Mechanical Training System 579876 (46621-00)
The Laser Alignment System consists of a laser alignment kit and various accessories to perform alignment. The laser alignment kit includes a display unit, measuring units, fixtures, shims, measuring tape, instruction, carrying case, and the accessories required to learn how to perform alignment. The courseware includes a student
manual, instructor guide, and a textbook.
A stand-alone version of the Laser Alignment System is also available, see Model 46621-A.
List of Manuals
DescriptionManual number
Laser Alignment (Work Orders - Student) ______________________________________ 590104 (52621-60)Laser Alignment (Work Orders - Instructor) _____________________________________ 590105 (52621-70)
Table of Contents of the Manual(s)
Laser Alignment (Work Orders - Student) (590104 (52621-60))• 1 Introduction to the Laser Alignment System• 2 Soft Foot• 3 Shaft Alignment
SpecificationsParameter Value
Laser Alignment Tool
Type SKF Shaft Alignment Tool TKSA 31
Sensors and Communication 29 mm (1.1 in) CCD with red line laser Class 2, inclinometer ±0.5°, wired, USB cables
System Measuring Distance 0.07 m to 4 m (0.23 ft to 13.1 ft), up to 2 m (6.6 ft) with cables supplied
Mechanical Training Systems, LabVolt Series
38 © Festo Didactic
Parameter Value
Measuring Errors < 0.5% ±5 m
Housing Material 20% glass-filled polycarbonate
Operating Device 12.7 cm (5.6 in) colour resistive touchscreen LCD display (supplied), high impact PC/ABS with overmould
Software/App Update Via USB stick
DU Operating Time 7 hours of continuous use (100% backlight) 5 000 mAh rechargeable LiPo battery
Alignment MethodAlignment of horizontal shafts, 3 position measurement 9–12–3, 3 position automatic measurement 9–12–3, 3 position free measurement (with min. 140° rotation)
Alignment Correction Live values for vertical and horizontal
Soft Foot Correction Laser soft foot
Extra Features Screen orientation lip
Physical Characteristics
Dimensions (H x W x D) 390 x 340 x 94 mm (15.3 x 13.4 x 3.7 in)
Net Weight 4.1 kg (9 lb)
Vibration Metering 579882 (46622-00)
The Vibration Metering model introduces students to vibration metering. The equipment supplied includes a portable vibration meter, a balancing disk that fixes to the shaft of a motor, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required.
List of Manuals
DescriptionManual number
Vibration Metering (Work Orders - Student) _____________________________________ 584804 (38607-60)Vibration Metering (Work Orders - Instructor) ___________________________________ 584806 (38607-70)NCCER Vibration Analysis (Student Manual) ____________________________________ 584830 (38932-00)
Table of Contents of the Manual(s)
Vibration Metering (Work Orders - Student) (584804 (38607-60))• 1 Introduction to the Vibration Metering System• 2 Data Acquisition
SpecificationsParameter Value
Disk
Diameter 200 mm (7.9 in)
Guard
Dimensions 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)
Vibration Meter
Velocity Range 0.5 to 200 m/s (0.02 to 7.87 in/s)
Acceleration Range 0.5 to 200 m/s² (2 to 656 ft/s²)
Dimensions 180 x 72 x 32 mm (7.1 x 2.8 x 1.3 in)
Data Acquisition Software
Includes CD-ROM, interface cable
Other Items Included Plastic box, kep nuts, and screws
Physical Characteristics
Mechanical Training Systems, LabVolt Series
© Festo Didactic 39
Parameter Value
Total Net Weight TBE
Test/Measurement Package 1 579888 (46630-00)
The Test/Measurement Package 1 consists of various instruments used to make measurements. It includes a photo-reflective tachometer, a dial indicator, two levels, a combination square, a feeler gauge, and a flat bar to firmly hold the dial indicator in place while making measurements.
SpecificationsParameter Value
Feeler Gauge
Number of Blades 26
Thickness Range 0.038 to 0.635 mm (0.0015 to 0.025 in)
Dial Indicator Assembly
Range 0 to 25 mm (0 to 1 in)
Graduation and Accuracy 0.0254 mm (0.001 in)
Photo-Reflective Tachometer
Rotation CW and CCW
Speed Range 0.5 to 20 000 r/min
Accuracy 0.05% + 1 digit
Other Items Included Levels, combination square, and flat bar
Physical Characteristics
Total Net Weight 2.3 kg (5 lb)
Test/Measurement Package 2 579889 (46630-10)
The Test/Measurement Package 2 consists of various items required to align shafts. It includes a dial indicator, two clamp attachments, two swivel clamps, three lengths of rod for assembling the dial indicator, and a flat bar to firmly hold the dial indicator in place while making measurements.
SpecificationsParameter Value
Dial Indicator Assembly
Range 0 to 25.4 mm (0 to 1 in)
Graduation and Accuracy 0.0254 mm (0.001 in)
Flat Bar
Dimensions (H x W x D) 200 x 51 x 6 mm (7.9 x 2 x 0.25 in)
Other Items Included Rods, clamp attachment, and swivel clamps
Physical Characteristics
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Parameter Value
Total Net Weight 1.7 kg (3.8 lb)
Tool Box Component Package 1 763404 (46631-00)
The Tool Box Component Package 1 consists of various items used to assemble components on the universal base. It includes various fasteners such as screws, flat washers, T-nuts, and corner brackets. Plastic containers and identification stickers are provided. Shims with various thicknesses are supplied. Standard keys and keystock to use with the shafts and mechanical components are provided.
The Tool Box Component Package 1 also includes tensioners for
adjusting belt tension and chain sag, risers on which pillow block bearings are assembled, a wood plate, a straightedge, and a tool box to store the items.
SpecificationsParameter Value
Screws
Diameter and Thread 5/16 - 18
Length (HHCS) 16, 19, 29, 70, 83 mm (0.625, 0.75, 1.125, 2.75, 3.25 in)
Length (BHSCS) 16 mm (0.625 in)
T-Nuts
Diameter and Thread 5/16 - 18
Flat Washers
I.D. x O.D. 9 x 22 mm (0.34 x 0.88 in)
Corner Brackets
Dimensions (H x W x D) 38 x 38 x 33 mm (1.5 x 1.5 x 1.31 in)
Shims
Thickness 0.08, 0.13, 0.25, 0.51, 0.76 mm (0.003, 0.005, 0.010, 0.020, 0.030 in)
Risers
Dimensions (H x W x D) 140 x 55 x 40 mm (5.51 x 2.17 x 1.57 in)
Square Shaft Key
Width x Length 5 x 25 mm (0.19 x 1 in)
Square Keystock
Width x Length 5 x 305 mm (0.19 x 12 in)
Woodruff Key
Width x Length 3 x 13 mm (0.125 x 0.5 in)
Straightedge
Length 610 mm (24 in)
Tool Cabinet
Storage 6 drawers, 1 compartment, 0.06 m³ (3467 in³)
Overall Dimensions (H x W x D) 660 x 375 x 305 mm (26 x 14.75 x 12 in)
Other Items Included Plastic boxes and bags, printed labels, tensioners, and wood plate
Physical Characteristics
Total Net Weight 26.9 kg (59.3 lb)
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Tool Box Component Package 2 579890 (46631-10)
The Tool Box Component Package 2 consists of various items used to assemble components on the universal base. It includes a mounting bracket, an inspection mirror, two riser extensions on which pillow block bearings are assembled, and corresponding
screws.
SpecificationsParameter Value
Mounting Bracket
For Use With Pulley idler and sprocket idler
Riser Extensions
Dimensions (H x W x D) 140 x 64 x 41 mm (5.5 x 2.5 x 1.6 in)
Screws
Diameter and Thread 5/16 - 18
Length 152 mm (6 in)
Other Item Included Inspection mirror
Physical Characteristics
Total Net Weight 3.4 kg (7.6 lb)
Tool Box Component Package 3 763405 (46631-20)
The Tool Box Component Package 3 model consists of various items used to assemble and disassemble bearings. It includes a pair of work gloves, a puller, a bearing splitter and a spanner wrench.
SpecificationsParameter Value
Bearing Puller
Forcing Screw Length 140 mm (5.5 in)
Spread Range 3.2 x 51 mm (0.125 x 2 in)
Spanner Wrench
For Circle Diameter 19 x 51 mm (0.75 x 2 in)
Other Item Included Work gloves
Physical Characteristics
Total Net Weight 1.7 kg (3.7 lb)
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Tool Box Component Package 4 579891 (46631-30)
The Tool Box Component Package 4 consists of retaining ring pliers and a spanner wrench.
SpecificationsParameter Value
Retaining Ring Pliers
Type External
For Shaft Diameter 19 to 60 mm (0.75 to 2.38 in)
Spanner Wrench
Type Hook style
For Circle Diameter 19 to 51 mm (0.75 x 2 in)
Physical Characteristics
Total Net Weight 0.3 kg (0.6 lb)
Optional Equipment DescriptionExtended Warranty for the Mechanical Training System (Optional) 595867 (46101-EW)The Festo Didactic Extended Warranty program offers you the flexibility to add to the standard two-year manufacturer’s warranty. The Extended Warranty provides coverage for up to three additional years, for a total of five years of protection on your investment for your mechanical training equipment.
Extended Warranty terms are the same as the terms for the current two-year manufacturer warranty.
Work Bench (Optional) 579819 (46601-00)
The Work Bench consists of a solid metal bench that accommodates the work surfaces on which the universal base is installed. It includes storage for 20 component panels, the safety panels, and the T-slotted extrusion bars. The Work Bench is mounted on four heavy-duty, swivelling, lockable casters. It can accommodate two teams
working on a different universal base at the same time.
SpecificationsParameter Value
Number of Universal Bases it can Receive 2
Number of Component Panels it Can Hold 20
Number of Safety Panels it Can Hold 10
Physical Characteristics
Dimensions (H x W x D) 927 x 1861 x 971 mm (36.5 x 73.25 x 38.25 in)
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Bench Panel Support (Optional) 579833 (46602-00)
The Bench Panel Support consists of a vertical support for 12 component panels. It is designed to be fixed to the Work Bench, Model 46601.
SpecificationsParameter Value
Mounting On the Work Bench, Model 46601
Number of Component Panels it Can Hold 12
Physical Characteristics
Dimensions (H x W x D) 1845 x 1073 x 95 mm (72.625 x 42.25 x 3.75 in)
Total Net Weight TBE
Wall Panel Support (Optional) 579836 (46602-10)
The Wall Panel Support consists in a horizontal support for five component panels. It is designed to be fixed to a wall.
SpecificationsParameter Value
Mounting On a wall
Number of Component Panels it Can Hold 5
Physical Characteristics
Dimensions (H x W x D) 1518 x 100 x 3 mm (59.8 x 3.9 x 0.12 in)
Total Net Weight 3.6 kg (8 lb)
Slave Base Assembly (Optional) 579845 (46603-10)
The Slave Base Assembly is an optional base which expands any drive train the students or instructor might want to assemble. It includes two panels, two long T-slotted extrusion bars, and two lexan holders to assemble the safety panels of the universal base and slave base together. The Slave Base Assembly is not required to perform the setups proposed in the
manuals.
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44 © Festo Didactic
SpecificationsParameter Value
Slave Base
Dimensions (H x W x D) 895 x 591 x 70 mm (35.25 x 23.25 x 2.75 in)
Front and Back Safety Panels
Dimensions (H x W x D) 874 x 581 x 6 mm (34.4 x 22.9 x 0.25 in)
T-Slotted Extrusion Bars
Dimensions (H x W x D) 1740 x 38 x 38 mm (68.5 x 1.5 x 1.5 in)
Other Items Included Lexan holders
Physical Characteristics
Total Net Weight 36.3 kg (80 lb)
Vibration Analysis (Optional) 579885 (46623-00)
The Vibration Analysis model introduces students to vibration analysis. The equipment supplied includes a vibration analyzer, a vibration transducer, a balancing disk that fixes to the shaft of a motor, a pillow block bearing, a defective bearing, and accessories. The courseware includes a student manual, instructor guide, and a textbook. A personal computer (not supplied) is required.
List of Manuals
DescriptionManual number
Vibration Analysis (Work Orders - Student) _____________________________________ 585306 (89292-60)Vibration Analysis (Work Orders - Instructor) ____________________________________ 585308 (89292-70)
Table of Contents of the Manual(s)
Vibration Analysis (Work Orders - Student) (585306 (89292-60))• 1 Introduction to the Vibration Analysis System• 2 Introduction to Vibration• 3 Overall Level Measurements• 4 FFT Spectrum and Waveform Analyses• 5 Machine Diagnosis• 6 Vibration Data Analysis and Reporting
SpecificationsParameter Value
Portable Vibration Meter
Vibration Measurements Displacement, velocity, acceleration
Functions Overall level measurements, time waveform display, FFT spectrum analysis
Vibration Sensor Type Accelerometer
Software Data management software
Balancing Disk and Cover
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Parameter Value
Disk Diameter 200 mm (7.9 in)
Cover Dimensions 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)
Optional Tool Package 1 (Optional) 579892 (46632-00)
The Optional Tool Package 1 consists of the tools and instruments required to assemble the setups and take measurements.
It includes a hex key set, a wrench set with open ends and box ends, needle nose pliers, scissors, a rubber hammer, a hacksaw, a dial caliper, a machinist rule, a measuring tape, a micrometer, a
gear gauge, a file, a sand belt, a wire brush, a soapstone holder with replacement soapstones, and a vise.
The package also includes a tool cabinet for extra storage space.
SpecificationsParameter Value
Gear Gauge
Number of Leaves 14
For Pressure Angle and Series 14.5° pressure angle, inch series
Diametral Pitch Range 6 to 80
Micrometer
Range 0 to 25 mm (0 to 1 in)
Graduation 0.00254 mm (0.0001 in)
Dial Caliper
Range 0 to 152 mm (0 to 6 in)
Graduation 0.0254 mm (0.001 in)
Machinist Rule
Length 152 mm (6 in)
Tape Rule
Length 2 m (6 ft)
Hex Key Set 8 pieces, 1.6 to 6.4 mm (0.063 to 0.25 in)
Wrench Set 9 pieces, 6.4 to 19 mm (0.25 to 0.75 in)
Rubber Hammer
Weight 0.567 kg (1.25 lb)
Hacksaw
Length 305 mm (12 in)
Bench Vise
Maximum Opening 64 mm (2.5 in)
Tool Cabinet
Storage 3 drawers, 1 compartment, 0.136 m³ (8301 in³)
Overall Dimensions (H x W x D) 902 x 673 x 457 mm (35.5 x 26.5 x 18 in)
Other Items Included Scissors, wire brush, file, sandpaper, pliers, and soapstone holder with soapstones
Physical Characteristics
Total Net Weight 45 kg (100 lb)
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46 © Festo Didactic
Optional Tool Package 2 (Optional) 579893 (46632-10)
The Optional Tool Package 2 consists of the tools and instruments required to assemble the setups and take measurements.
It includes a torque wrench with a socket set, a slot screwdriver, a stopwatch, a funnel, and a degreaser.
SpecificationsParameter Value
Torque Wrench
Type 3/8 in square drive
Torque Range 2.8 to 28 N·m (25 to 250 lbf·in)
Socket Set
Diameter Range 10 pieces, from 0.03 to 0.09 mm (0.25 to 0.813 in)
Screwdriver
Type Slot
Other Items Included Degreaser, funnel, and a stopwatch
Physical Characteristics
Total Net Weight 2.7 kg (6 lb)
Optional Tool Package 3 (Optional) 579894 (46632-20)
The Optional Tool Package 3 model consists of an arbor press, a deadblow hammer, a bearing heater, a bearing support, and an infrared thermometer.
SpecificationsParameter Value
Arbor Press
Capacity 1 ton
Clearance 127 mm (5 in)
Deadblow Hammer
Weight 0.51 kg (1.13 lb)
Hot Plate
Dimensions (H x W x D) 127 x 127 x 102 mm (5 x 5 x 4 in)
Temperature Range 25 to 360°C (77 to 672°F)
Voltage 120 V - 60 Hz
Power 250 W
Current 2.1 A
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Parameter Value
Infrared Thermometer
Temperature Range -20 to 500°C (-4 to 932°F)
Dimensions (H x W x D) 160 x 115 x 36 mm (6 x 5 x 1.5 in)
Other Item Included Bearing support for hot plate
Physical Characteristics
Total Net Weight 22.7 kg (50 lb)
Optional Tool Package 3 (Optional) 579895 (46632-25)
The Optional Tool Package 3 model consists of an arbor press, a deadblow hammer, a bearing heater, a bearing support, and an infrared thermometer.
SpecificationsParameter Value
Arbor Press
Capacity 1 ton
Clearance 127 mm (5 in)
Deadblow Hammer
Weight 0.51 kg (1.13 lb)
Hot Plate
Dimensions (H x W x D) 127 x 127 x 102 mm (5 x 5 x 4 in)
Temperature Range 25 to 360°C (77 to 672°F)
Voltage 120 V - 60 Hz
Power 250 W
Current 2.1 A
Infrared Thermometer
Temperature Range -20 to 500°C (-4 to 932°F)
Dimensions (H x W x D) 160 x 115 x 36 mm (6 x 5 x 1.5 in)
Other Item Included Bearing support for hot plate
Physical Characteristics
Total Net Weight 22.7 kg (50 lb)
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Spare Parts 1 for 46101 (Optional) 763406 (46640-00)
The Spare Parts 1 model includes plastic containers, plastic bags, identification stickers, soapstones, keys, padlocks, two pieces of roller chain, and a V-belt.
SpecificationsParameter Value
V-Belt See Model 46612 for details about this component.
Chains See Model 46613 for details about these components.
Square Shaft Key See Model 46631 for details about this component.
Woodruff Key See Model 46631 for details about this component.
Other Items Included Padlocks, soapstones, plastic boxes and bags, and printed labels
Physical Characteristics
Total Net Weight 2.7 kg (6 lb)
Spare Parts 2 for 46101 (Optional) 579896 (46640-10)
The Spare Parts 2 model consists of replacement parts. It includes an empty can, a 4L V-Belt, two 3V wedge V-Belts, two cogged wedge V-Belts, a timing belt, a high torque drive (HTD) timing belt, a double-strand roller chain, and a silent chain. It also includes a replacement grid for the grid coupling.
SpecificationsParameter Value
Wedge V-Belts See Model 46612-1 for details about these components.
V-Belt See Model 46612-1 for details about this component.
Timing Belts See Model 46612-1 for details about these components.
Roller Chain See Model 46613-1 for details about this component.
Silent Chain See Model 46613-1 for details about this component.
Empty Can See Model 46616 for details about this component.
Other Item Included Replacement grid for grid coupling
Physical Characteristics
Total Net Weight 4.5 kg (10 kg)
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Spare Parts 3 for 46101 (Optional) 763407 (46640-20)
The Spare Parts 3 model consists of replacement parts. It includes several bearings and seals, collars, assembly components, and a pair of work gloves.
SpecificationsParameter Value
Bearings Includes all the bearing described in Models 46614-1 and 46617
O-ring See Model 46618 for details about this component.
Lip Seal See Model 46618 for details about this component.
Mechanical Seal See Model 46618 for details about this component.
Other Items Included Collars, O-rings, screws, lockwashers, retaining nuts, lockwashers, and gloves
Physical Characteristics
Total Net Weight 2.3 kg (5 lb)
Spare Parts 4 for 46101 (Optional) 763408 (46640-30)
The Spare Parts 4 model consists of replacement parts. It includes a flange bearing, linear ball bearings, bearing locknuts, a roller ramp clutch, angular ball bearings, and replacement balls for the ball nut.
Specifications
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50 © Festo Didactic
Parameter Value
Roller Ramp Clutch See Model 46619 for the details of the component.
Angular Ball Bearings See Model 46620 for the details of the component.
Linear Bearings See Model 46620 for the details of the component.
Flange Bearing See Model 46620 for the details of the component.
Bearing Locknut See Model 46620 for the details of the component.
Other Item Included Replacement balls for ball nut
Physical Characteristics
Total Net Weight 0.6 kg (1.3 lb)
Consumables 1 for 46101 (Optional) 763409 (46641-00)
The Consumable Components 1 model consists of connecting links and keystock.
SpecificationsParameter Value
Square Keystock See Model 46631 for details about this component.
Connecting Links See Model 46613 for details about these components.
Physical Characteristics
Total Net Weight TBE
Consumables 2 for 46101 (Optional) 579897 (46641-10)
The Consumable Components 2 model consists of a container of SAE grade 30 oil, a grease cartridge, and a degreaser.
SpecificationsParameter Value
Oil See Model 46616 for details about this component.
Grease Cartridge See Model 46616 for details about this component.
Physical Characteristics
Total Net Weight TBE
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Consumables 3 for 46101 (Optional) 763410 (46641-20)
The Consumable Components 3 model consists of gasket material and a grease cartridge.
SpecificationsParameter Value
Cork Sheets See Model 46618 for details about these components.
Grease Cartridge See Model 46617 for details about this component.
Physical Characteristics
Total Net Weight TBE
Consumables 4 for 46101 (Optional) 763411 (46641-30)
The model Consumable Components 4 consists of retaining rings.
SpecificationsParameter Value
Retaining Rings See Model 46620 for the details of the component.
Physical Characteristics
Total Net Weight TBE
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Mechanical Training System - eSeries (Optional) 583461 (46649-E0)
This site-license course bundle is intended to be used in conjunction with the 46101 Mechanical Training System. The Mechanical Training System contains four courses, each of which has a pretest and posttest. Each course includes the topics covered in the book-based content and their related hands-on exercises. Exercise procedures are presented in enhanced PDF format. Completed exercises may be
printed, saved to a specific location, and submitted (emailed) to the instructor. Exercise presentation of technical content is accompanied by voiceover narration to minimize the amount of on-screen reading.
The following learning platforms are available:
• 46649-E: Mechanical Training System - eSeries• 46649-F: Mechanical Training System - SCORM• 46649-G: Mechanical Training System - Stand-Alone
Topic Coverage
• Level 1 - Introduction, Belt Drives, Chain Drives, and Gear Drives• Level 2 - More Belt and Chain Drives, Alignment, Couplings, and Lubrication• Level 3 - More Gear Drives, Bearings, Gaskets, and Seals• Level 4 - Clutches, Brakes, Ball Screws, and Linear Bearings
SpecificationsParameter Value
Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7
or Windows® 8.
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Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.
Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.
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Festo Didactic Inc.
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P. +1-732-938-2000F. +1-732-774-8573
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