ME00057EN-01 VMF-500 750 S5N Instruction › getmedia › a98dd270-9fe3... · ME00057EN-01 Ch2 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 11. VMF-500/750 S5N. Lifting instruction.

Upon receipt of this product and prior to initial

operation, read these instructions thoroughly,

and retain for future reference.

© MOTOMAN Robotics Europe AB · Reg No.: ME00057EN-01

Instruction manual

VMF-500 S5NVMF-750 S5N

VMF-500 S5NL

johnsbr

Typewritten Text

Part Number: 159753-1CD Revision: 0

Page 2 Revised: 11-10-26 ME00057EN-00 Front VMF-

Reference list

MOTOMAN engineers

Reference list

2008-03-26First release of this manual.

Reference list

2011-10-26New VMF-750S5N versions added

VMF-500/750 S5N

Table of contents

1. General 51.1 About this manual .....................................................................51.2 Intended use ..............................................................................51.3 Identification ..............................................................................5

1.3.1 Product confirmation.............................................................51.3.2 Order confirmation ................................................................9

1.4 Contacts .....................................................................................91.4.1 Manufacturer.........................................................................91.4.2 Distributors............................................................................9

2. Handling 112.1 Lifting instruction ....................................................................11

2.1.1 Using a crane......................................................................112.2 Dimensions ..............................................................................12

2.2.1 VMF-500 S5N (with tailstock) .............................................122.2.2 VMF-500 S5NL (without tailstock) ......................................142.2.3 VMF-750 S5N (with tailstock) .............................................16

3. Installation and wiring 193.1 General safety ..........................................................................193.2 Installation ................................................................................19

3.2.1 Installation safety ................................................................193.2.2 Mounting .............................................................................20

3.3 Wiring .......................................................................................233.3.1 Wiring safety .......................................................................233.3.2 Connection to MOTOMAN robot controller .........................24

3.4 Safety components .................................................................263.5 Pneumatic connection ............................................................273.6 Before first start .......................................................................27

4. Basic specifications 294.1 Operational safety ...................................................................29

4.1.1 Stopping time......................................................................294.2 External supply ........................................................................29

4.2.1 Voltage................................................................................294.2.2 Pneumatic ...........................................................................29

4.3 Basic specifications ................................................................304.3.1 Position ...............................................................................304.3.2 VMF-500 S5N .....................................................................304.3.3 VMF-500 S5NL ...................................................................314.3.4 VMF-750 S5N .....................................................................32

4.4 Maximum load ..........................................................................334.4.1 General for adjustable tailstocks.........................................334.4.2 VMF-500 S5N with tailstock................................................344.4.3 VMF-500 S5NL without tailstock.........................................354.4.4 VMF-750 S5N with tailstock................................................36

ME00057EN-00 TOC VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 3

VMF-500/750 S5N

4.5 Fixture discs ............................................................................374.5.1 VMF-500/750 S5N ..............................................................374.5.2 VMF-500 S5NL ...................................................................374.5.3 Fixture brackets ..................................................................38

4.6 Parameter setting ....................................................................38

5. Maintenance 395.1 General .....................................................................................395.2 Lubrication and maintenance ................................................39

5.2.1 Lubrication and maintenance schedule ..............................395.2.2 Lubrication and maintenance positions ..............................41

5.3 Servo units ...............................................................................425.3.1 General ...............................................................................425.3.2 Reduction gear ...................................................................425.3.3 AC servo .............................................................................42

5.4 Pneumatic system ...................................................................445.4.1 General ...............................................................................445.4.2 Pneumatic options ..............................................................445.4.3 Pneumatic diagram.............................................................45

6. Spare parts and optional equipment 476.1 General .....................................................................................476.2 Spare part lists ........................................................................48

6.2.1 VMF-500 S5N .....................................................................486.2.2 VMF-500 S5NL ...................................................................506.2.3 VMF-750 S5N .....................................................................526.2.4 VMF-750 S5N .....................................................................546.2.5 Y-unit (index axis) ...............................................................556.2.6 X-unit (tilt axis) ....................................................................566.2.7 VMF-500 S5N headstock (rotating axis) .............................576.2.8 VMF-500 S5N tailstock (rotating axis) ................................586.2.9 VMF-500 S5NL, VMF-750 S5N headstock (rotating axis) ..596.2.10 VMF-750S5N headstock (rotating axis)............................60

6.3 Available optional equipment ................................................616.3.1 Signal transfer unit ..............................................................616.3.2 Current transfer...................................................................626.3.3 Pneumatic options ..............................................................626.3.4 Controlled air ......................................................................636.3.5 Fixture bracket ....................................................................64

Page 4 Revised: 11-10-26 ME00057EN-00 TOC VMF-

VMF-500/750 S5NAbout this manual

MOTOMAN VMF-500 S5N/S5NLMOTOMAN VMF-750 S5N

1. General

1.1 About this manualThis manual is valid for positioner MOTOMAN VMF-500 S5N/S5NL and VMF-750 S5N. It is relevant for personnel who at some stage are effected of the machinery or its functions and shall be kept nearby the machinery. The manual contains:

Technical data Machine safety Installation Maintenance Spare parts

Information!For operating instruction, see Operator's manual.

Information!This manual may not be copied without our written permission and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose.

1.2 Intended useThis machine is intended to shift workpieces when serving welding robots. The machine is designed to be incorporated into machinery controlled by MOTOMAN robot controller system.

1.3 Identification

1.3.1 Product confirmation

Information on Identification label Machinery type: MOTOMAN VMF-XXX S5N or

MOTOMAN VMF-XXX S5NL

Part No.: See machinery sign

Serial No.: See machinery sign

Year of manufacturing: See machinery sign

ME00057EN-01 Ch1 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 5

VMF-500/750 S5NIdentification

Standard delivery content Two-station horizontal positioner, type VMF Cable set between positioner and robot controller. Technical documentation. Assembly kit for robot controller.

Information!The positioner can be equipped in different ways, with or without tailstock, different distance

between fixture discs as well as different stands.

VMF-500 S5N main parts1. Y-unit (Index unit)

2. X-unit (Tilt unit)

3. Arm

4. Headstock

5. Tailstock

6. Glare shield

Fig.1 Positioner VMF-500 S5N

3.

1.

4.

5.

6.

2.

Page 6 Revised: 11-10-26 ME00057EN-01 Ch1 VMF-


VMF-500 S5NL1. Y-unit (Index unit)


3. Arm

4. Headstock module

5. Glare shield

6. Counter weight

Fig.2 VMF-500 S5NL

2.

1.

.

4.

5.

3.

6.



VMF-750 S5N main parts1. Y-unit (Index unit)


3. Arm

4. Headstock

5. Tailstock

6. Glare shield

Optional equipment Pneumatic option kits Controlled air +/- in fixture discs in support/drive side incl. valves Two air channels in fixture discs in support/drive side Two air channels in all fixture discs Signal transfer units in support side Fixture brackets

Information!For optional equipment see chapter "6.2.10. VMF-750S5N headstock (rotating axis)".

Fig.3 Positioner VMF-750 S5N

6.

1.

2.

5.

3.

4.


VMF-500/750 S5NContacts

1.3.2 Order confirmationConfirm that identification numbers of the positioner are identical to the numbers of the ship-ping information.

Warning!If numbers do not match, positioner may not perform as expected and cause injury or dam-ages.

1.4 Contacts

1.4.1 ManufacturerAddress: MOTOMAN Robotics Europe AB

P.O Box 504

SE-385 25 Torsås

Sweden

Telephone: +46 480 417 800

Telefax: +46 486 414 10

1.4.2 DistributorsSee addresses at the last page of this manual.


VMF-500/750 S5NContacts


VMF-500/750 S5NLifting instruction

2. Handling

2.1 Lifting instruction

2.1.1 Using a craneWhen lifting the machine, use intended straps placed through eyebolts (M24). Check if the eyebolts are firmly fixed to the machine before the transportation. Lift the machine as shown in fig."4. Lifting instruction".

Warning!The straps shall be certificated for at least 4000 kg each.

Warning!Crane operation, forklift truck operation etc. should be performed only by licensed personnel. When handling the positioner, extra care must be taken regarding the following:

Never place any part of your body under a suspended machine. Never move the machine over another person's body. Careless handling may result in severe personnel injury.

Fig.4 Lifting instruction


VMF-500/750 S5NDimensions

2.2 Dimensions

2.2.1 VMF-500 S5N (with tailstock)

Fig.5 Main drawings with dimensions

Index axis

Tilt axis

Rotating axis



VMF-500 S5N

Information!No hole in floor required for these models.

215187-100 215187-103 115141-102

Type Model A B C D E F

VMF-500 S5N 215187-100 1500 - 2050 982 1548 1070 - -

VMF-500 S5N 215187-101 2000 - 2500 1204,5 1548 1070 2050 1300

VMF-500 S5N 215187-102 2500 - 3000 1454,5 1548 1070 2850 1350

VMF-500 S5N 215187-103 1500 - 2050 982 1566 1053 - -

VMF-500 S5N 115141-102 2050 - 1500 982 1548 1070 - -

VMF-500 S5N 115142-102 2050 - 2500 1204,5 1548 1070 2050 1300

VMF-500 S5N 115143-102 2500 - 3000 1454,5 1548 1070 2850 1350

VMF-500 S5N 115202-102 2800 - 3300 - - 1070 2950 1750

Type Model G1 G2 S I W1 W2 Weight

VMF-500 S5N 215187-100 - - 750 - - - 3418 kg

VMF-500 S5N 215187-101 300 - 750 Ø5100 - - 3532 kg

VMF-500 S5N 215187-102 550 - 750 Ø5300 - - 3657 kg

VMF-500 S5N 215187-103 - - 850 - - - 3441 kg

VMF-500 S5N 115141-102 - - 750 - - - 3430 kg

VMF-500 S5N 115142-102 300 - 750 Ø5100 - - 3537 kg

VMF-500 S5N 115143-102 550 - 750 Ø5300 - - 3654 kg

VMF-500 S5N 115202-102 600 220 750 Ø5500 1450 300 3750 kg



2.2.2 VMF-500 S5NL (without tailstock)


Tilt axis

Index axis

Rotating axis



Type Model A B S D E F Weight

VMF-500 S5NL 013153-100 2748 1374 750 1069 1044 4500 3400 kg

VMF-500 S5NL 013153-101 3248 1624 1000 1069 1044 5400 3455 kg

VMF-500 S5NL 013153-102 2748 1374 1200 1069 1044 6200 3500 kg

VMF-500 S5NL 115144-100 2447 1224 600 1069 1044 3850 3608 kg

VMF-500 S5NL 115144-101 2748 1374 750 1069 1044 4500 3636 kg

VMF-500 S5NL 115144-102 2948 1474 850 1069 1044 4800 3658 kg

VMF-500 S5NL 115144-103 3248 1624 1000 1069 1044 5400 3691 kg

VMF-500 S5NL 115144-104 3448 1724 1100 1069 1044 5800 3713 kg

VMF-500 S5NL 115144-105 3648 1824 1200 1069 1044 6200 3735 kg



2.2.3 VMF-750 S5N (with tailstock)


Index axis

Tilt axis

Rotating axis



Information!No hole in floor required for these models.

013150-100 115145-101 115242-101 125699-101

Type Model B D1 D2 L1 L2 F W1 W2 Weight

VMF-750 S5N 013150-100 1400- 1900 - - 858,5 - 5000 - - 3600 kg

VMF-750 S5N 013150-101 1900-2350 300 - 1081 2050 5000 1300 - 3720 kg

VMF-750 S5N 013150-102 2500-3000 550 - 1402 2850 5000 1400 - 3875 kg

VMF-750 S5N 013150-103 2650-3150 650 300 1481 3000 5000 1450 450 3920 kg

VMF-750 S5N 115145-101 1400-1900 - - 858,5 - 5000 - - 3890 kg

VMF-750 S5N 115146-101 1850-2350 300 - 1081 2350 5200 1300 - 3995 kg

VMF-750 S5N 115147-101 2350-2850 550 - 1402 2850 5400 1400 - 4112 kg

VMF-750 S5N 115148-101 2650-3150 650 300 1481 3150 5600 1450 450 4183 kg

VMF-750 S5N 115242-101 1500-2000 - - 926 - 4800 - - 3315 kg

VMF-750 S5N 115243-101 2000-2500 300 - 1149 2050 5100 1300 - 3430 kg

VMF-750 S5N 115244-101 2500-3000 550 - 1399 2850 5400 1450 - 3550 kg

VMF-750 S5N 115245-101 2800-3300 650 300 1546 3150 5600 1450 450 3630 kg

VMF-750 S5N 125699-101 1500-2050 - - 926 - 5100 - - 3430 kg




VMF-500/750 S5NGeneral safety

3. Installation and wiring

3.1 General safetyThis equipment is constructed, produced and tested according to the laws of the Mem-ber States relating to Machinery directive (98/37/EC), EMC-directive (89/336/EEC) as well as the LVD (73/23/EEC).

MOTOMAN Robotics Europe AB’s responsibility does not cover errors or safety risks that may occur in equipment connected to the MOTOMAN Robotics Europe AB machine, nor errors or safety risks that may occur in the machine caused by equip-ment connected to the MOTOMAN Robotics Europe AB’s machine.

The MOTOMAN Robotics Europe AB's machine must not be put into service until the complete production unit correspond to the laws of the Member States relating to machinery (98/37/EC).

External cables must be connected according to recommendations in this manual.

The machine must only be operated by specially trained persons.

3.2 Installation

3.2.1 Installation safety

Warning! Install the safeguarding

Failure to observe this warning may result in injury or damage. Install the machine in a location so that the installation into which it is incorporated

comply to the regulations of the Machinery directive 98/37/EC.Failure to observe this warning may result in injury or damage.

Do not start the machine or even turn ON the power before it is firmly anchored.The machine may overturn and cause injury or damage.

Do not install or operate the machine which is damaged or lacks parts.Failure to observe this caution may cause injury or damage.

Information!When installing a robot it is necessary to observe the requirements of environmental condi-tions. Follow chapters "3.2.2. Mounting" and "4. Basic specifications".


VMF-500/750 S5NInstallation

Installation of the safeguardingTo ensure safety, be sure to install safeguarding. It prevents unforeseen accidents with per-sonnel and damage to equipment. The following is quoted for your information and guidance.

Machinery directive (98/37/EC)

Before taking this machine into service, ensure that the machine fulfills the demands in the machinery directive, Annex 1 (essential health and safety requirements related to the design and construction of machinery).

Responsibility for safeguarding (ISO 10218)

The user of a machine or complete system shall ensure that safeguarding is provided and used in accordance with sections 6, 7, and 8 of this standard. The means and degree of safeguarding, including any redundancies, shall correspond directly to the type and level of hazard presented by the machine system consistent with type of application. Safeguarding may include but not be limited to safeguarding devices, barriers, interlock barriers, perimeter guarding, awareness barriers and awareness signals.

3.2.2 MountingThe positioner shall be firmly mounted on a base or a foundation firm enough to support the positioner and withstand maximum repulsion forces during acceleration and deceleration.

While constructing a solid foundation and further when applying anchoring bolts or corre-sponding, follow the European Commission directive 89/106/EEC(Construction Products) by its harmonized standards and if necessary the specific Construction Product’s ETA (European Technical Approval) (e.g. regarding appropriate concrete thickness/quality and the depth of anchoring bolt attachments).

Information!The forces in table of chapter "4.3. Basic specifications" has to be considered when construct-ing and mounting positioner onto, foundation.

The surface of the base or foundation should be level and even. If uneven: grind the swell and flatten the surface.

Information!VMF-500/750 S5N with tailstock is delivered with one side dismounted.

Assemble the head- and tailstock before lifting the machine in place.



Mounting procedure:Procedure is referring to fig."9. Level adjustments" and "10. Mounting holes".

1. Place the machine in its final position.

2. Apply anchoring bolts (M16) in the ten holes.

Information!It is of importance to place foot washers under the adjustment screws. (See fig. "8. Foot washers")

3. Place a spirit-level on top of baseplate for levelling positioner in directions A and B (see fig. "10. Mounting holes"). Adjust the level of the machine by means of the ten adjustment screws (M16) to a level of max. <0,2/1000 mm.

4. Fix the stand to the floor by tightening the ten anchoring bolts (M16).

5. Tightening all bolts.

Fig.8 Foot washers

Fig.9 Level adjustments

Anchoring bolt

Baseplate of

Base orfoundation

Adjustment screw(hexagon head screw

positioner

app.25 mm

or set screw)

recommended

Foot washer

A

B AB

Baseplate

Holes foranchoring bolts

Holes foradjustment screws



Baseplate

Fig.10 Mounting holes

Baseplate


VMF-500/750 S5NWiring

3.3 Wiring

3.3.1 Wiring safety

Warning! The equipotential bonding shall not be mixed up with protective earth. Before wiring, make sure to turn OFF the primary power supply, and put up a warning

sign. (eg. DO NOT TURN THE POWER ON.)Failure to observe this warning may result in fire or electric shock

Wiring must be performed by authorized or certified personnel.Failure to observe this caution may result in fire or electric shock.

Protective earth

WarningProtective earth shall be performed following the directive LVD 73/23/EEC and its harmonised standards.Failure to do so may result in severe incidents.

Equipotential bondingRecommended wire shall correspond to a low resitance according to LVD 73/23/EEC and its harmonised standards. For equipotential bonding, connect the wire directly to the frame of the machine.

Information!Never share this line with other ground lines or grounding electrodes for other electric power, motor power, welding devices, etc..



3.3.2 Connection to MOTOMAN robot controller

Warning! Install all electrical cables to the positioner, control system, welding equipment etc. so

that there are no possibility to stumble over or step on the cables. Do not put any object directly on the cables. Never place the cables along power cables, neither underneath the welding power

source.

Installation and connection to robot controller comprises hardware as well as software instal-lation. This moment shall be carried out by MOTOMAN service personnel. When the VMF is delivered together with a robot, this installation is already carried out at MOTOMAN factory.

When delivered together with other equipment: see separate diagram for electrical connec-tion, included in the in the order specific documentation:

“-xx” stands for a certain cable length. Available lengths are shown in table "Cable lengths".

Cable lengths

Connector Name VMF-500/750 S5N(L)

AC motor, signal X4, X6 347262-8x

AC motor, power X3, X5 347763-8x

I/O-cable X1 347324-xx

Safety cable X2 347324-xx

Cable Length (meters)

-80 3

-81 6

-82 9

-83 12

-84 15

-85 18

-86 21

-87 24

-88 27

-89 30




The positioner is controlled from the robot controller respective the operator's panel. Place these so that the operator has full view over the machine.

Fig.11 Connections to controller

Safety cable X2I/O-cable X1

Connection for

AC motor, power X3AC motor, signal X4

weld cable

Connection forequipotential bonding

AC motor, power X5AC motor, signal X6

X7:2 (option)X7:1 (option)

VMF-500/750 S5NSafety components

3.4 Safety componentsTwo limit switches are mounted on each servo axis. These must be connected to the safety circuit. It is not allowed to remove these limit switches. If the motor starts when the operator is in the delimited area the safety circuit is tripped.

Fig.12 Limit switches

Index axis (y-unit) limit switch

VMF-500 S5NL

VMF-500/750 S5N

Rotating axis (headstock) limit switch

Tilt axis (wing), limit switch

SFA SFB

SF11/12 side ASF31/32 side B

SF21/22 side ASF41/42 side B


VMF-500/750 S5NPneumatic connection

3.5 Pneumatic connectionConnect to main supply of compressed air. See specification on pneumatic supply in chapter "4.2.2. Pneumatic" and pneumatic diagram in chapter "5.4.3. Pneumatic diagram".

Warning! Be careful when opening the main valve for the first time, cylinder may do unexpected motion.

3.6 Before first startBefore starting the operation, the safety fence, shield screens and other protective devices must be mounted and connected.

Personnel shall be instructed to never stay inside the safetyguard during operation.

Warning!Check all safety functions as emergency stop, safety switches and light beams. Failure to do so could result in serious personal injury.

During operation, check that nothing abnormal occurs as vibrations, unusual noise etc. If any of these occurs, stop the machine immediately by pushing EMERGENCY STOP and contact MOTOMAN service.

Fig.13 Pneumatic connection

Air connection

Regulator

On / Off valve

Pressure sensor (SB1)


VMF-500/750 S5NBefore first start


VMF-500/750 S5NOperational safety

4. Basic specifications

4.1 Operational safety

4.1.1 Stopping timeWhen emergency stop is activated the machine will make an immediate stop. This time from full velocity to still machine is called stopping time. Different configurations of positioner result in different stopping time. For stopping time: contact MOTOMAN personnel.

4.2 External supply

4.2.1 VoltageThe specification on voltage supply for the AC-motor are:

Input voltage: 3 x 380 - 480 V AC

Frequency: 47-63 Hz

4.2.2 PneumaticThe specification on compressed air are:

Working pressure: 0.6 MPa

Minimum pressure: 0.5 MPa

Quality: Dried, filtered and unlubricated air


VMF-500/750 S5NBasic specifications

4.3 Basic specifications

4.3.1 PositionRepetitive position accuracy ± 0,1 mm

Station indexing 0,1 mm/m

4.3.2 VMF-500 S5NRefer to MOTOMAN dimension drawing No.

215187-xxx, 115141-102, 115142-102,115143-102, 115202-102.

Model215187-100, -101,-102, -103

115141-102, 115142-102, 115143-102, 115202-102

Maximum payload2 x 500 kg

See calculations

Index axis Motor power 3,7 kW 3,0 kW

Reduction gear ratio 141:1

Efficiency 0,8

Speed 3,7 rpm (nominal)

Dynamic torqueStatic torque

7522Nm6018 Nm

6055 Nm4844 Nm

Rotation -10, +200°

Tilt axis Motor power 2,0 kW

Reduction gear ratio 119:1 118,5:1

Efficiency 0,79



3442 Nm2753 Nm

Rotation ± 225°

Rotating axis Motor power 2,0 kW

Reduction gear ratio 119:1 118,5:1

Efficiency 0,805 0,81

Speed 0-12,6 rpm (nominal)


1198 Nm957 Nm

Rotation ± 450°

Welding capacity,standard

Continuous duty 100%Duty factor 60%

700 A900 A

Colour TypeFramework

Two-pack convertible coatingWeduren 50 Motoman Blue



4.3.3 VMF-500 S5NLRefer to MOTOMAN dimension drawing No. 013153-xxx and 115144-xxx.

Model013153-100, -101, -102

115144-100, -101,-102, -103, -104, -105


See calculations



Efficiency 0,8



7522Nm6018 Nm

6055 Nm4844 Nm




Efficiency 0,79



3442 Nm2753 Nm

Rotation ± 225°


Reduction gear ratio 141:1 119:1

Efficiency 0,8



2830 Nm2264Nm

Rotation ± 450°

Welding capacity,standard


700 A900 A





4.3.4 VMF-750 S5NRefer to MOTOMAN dimension drawing No.

013150-xxx. 115145-101, 115146-101, 115147-101, 115148-101.

Model013150-100,-101, -102, -103

115145-101, 115146-101, 115147-101, 115148-101


See calculations



Efficiency 0,8



7522Nm6018 Nm

6055 Nm4844 Nm




Efficiency 0,79



3442 Nm2753 Nm

Rotation ± 225°



Efficiency 0,8



2830 Nm2264 Nm

Rotation ± 450°

Welding capacity, standard


700 A900 A




VMF-500/750 S5NMaximum load

4.4 Maximum loadTo guarantee long and safe operation with high positioning accuracy of the

VMF-500/750 S5N(L): the machine must not be overloaded. Follow the restriction above.

The difference in load between two stations shall maximum be 200 kg.

Information!Notice that there will be a small vertical motion in respectively station during loading and

unloading of the workpice and fixture. The magnitude of the motion is depending on weight.

4.4.1 General for adjustable tailstocksThe distance between the fixture discs of VMF-500/750 S5N is adjustable within certain inter-vals.

Distance L = 1400 - 1950 mm

L = 1900 - 2400 mm

L = 2500 - 3000 mm

L = 2700 - 3200 mm

Information!The centre of gravity must not end up outside maximum offset, see fig "14. Distance between fixture discs".

Fig.14 Distance between fixture discs



4.4.2 VMF-500 S5N with tailstockMaximum static torque of tilt axis = 2753 Nm.

Maximum payload 500 kg/each (incl. fixtures).

Maximum offset from rotation centre at 500 kg = 0,56 m

Maximum static torque of rotating axis = 957 Nm.



Fig.15 VMF-500 S5N maximum load

2753500 9 81--------------------------- 0= 56 m

Tilt axis offset

957500 9 81--------------------------- 0 2m=

Rotating axis offset

500 kg

Maximum fixture area

Rotating axis

0,2 m500 kg

0,56 m

Tilt axis



4.4.3 VMF-500 S5NL without tailstockMaximum static torque of tilt axis = 2753 Nm.



Maximum static torque of rotating axis = 2264Nm.



Fig.16 VMF-500 S5NL maximum load

2753500 9 81--------------------------- 0= 56 m

Tilt axis offset

2264500 9 81--------------------------- 0= 46 m


500 kg

500 kg

0,56 m


Tilt axis

Ro

tatin

g a

xis

0,46 m



4.4.4 VMF-750 S5N with tailstockMaximum static torque of tilt axis = 2753 Nm.



Maximum static torque of rotating axis = 2264 Nm.



Fig.17 VMF-500 S5N maximum load

2753750 9 81--------------------------- 0= 37 m

Tilt axis offset

2264750 9 81--------------------------- 0 31m=


750 kg


Rotating axis

0,31 m750 kg

0,37 m

Tilt axis


VMF-500/750 S5NFixture discs

4.5 Fixture discsThe VMF-positioner can be equipped with different versions of fixture discs. The discs of drive side and support side may look different depending on preparation for different options.

4.5.1 VMF-500/750 S5NPositioner with headstock and tailstock.

4.5.2 VMF-500 S5NLPositioner without tailstock.

Fig.18 Fixture discs

Fig.19 Fixture disc

Support side313094-82

Drive side213979

Drive side214037


VMF-500/750 S5NParameter setting

4.5.3 Fixture bracketsFixture brackets are optional equipment and are seen in chapter "6.3. Available optional equipment".

4.6 Parameter settingThe parameter setting for all positioners are excluded in manuals since it is changeable.

See positioner's part number for correct MMS document.


VMF-500/750 S5NGeneral

5. Maintenance

5.1 GeneralMaintenance of the positioner should be handled only by authorised personnel or MOTOMAN Service, who are thoroughly familiar with the design and construction of the machine.

For all kind of service/maintenance, be sure to:

1. Turn off and lock the electrical supplies.

2. Turn off and lock the wiring circuit breaker.

Warning!Depending on type of installation, connections between several machines can exist and con-sequently electrical supplies from several power sources occurs.

Be sure you have turned off all live circuits before servicing. To avoid incidents caused by inadvertent turning of machine, put up an information sign

indicating that maintenance is performed. Check after performed maintenance that all covers are remounted and all bolts are

tighten to requisite torque. Check that no tools are left in the cell.

5.2 Lubrication and maintenanceThe pos No. in the table refers to the positions in fig. "5.2.2. Lubrication and maintenance positions".

5.2.1 Lubrication and maintenance schedule

IntervalPos No.

Object Method/specification Lubricant/means

Every shift 1 Overall cleaning The machine does not need any special cleaning beside normal cleaning (dust etc.).

Dry cloth and compressed air

Daily 2Vibrations and noise in servo units.

Just feel and listen to make clear that everything seems normal.

Weekly

3 Inspection and cleaningCheck cables and hoses. If dirt or other things: remove before continuing performance.

Compressed air

4

Check bolts for fixture and anchor bolts in the floor.Only WMF-500 S5NL, check fastening of counterweight

If necessary tighten. Wrench key

5Pneumatic system check filter bowl.

Empty it if necessary


VMF-500/750 S5NLubrication and maintenance

*) See lubrication note, mounted on the cover.

500 h

6 Current transfer discs

Check the current transfer discs regularly. If the surface is too worn, bad contact and bad welding result will occur.

7

Gear*If the cycle time is shorter than 2 minutes, grease every 15.000 indexes. Covers must be removed to access lubrication point

Grease gun20 gram Klüber GraflosconC-SG 0 Ultra

8Cables and hoses. Check wear and damages.

Visually

5 000 h9 Slewing bearing Grease gun

Klüber Microlube GL-262

10 Shaft seal servo unit Replace shaft seal

Annually 11Insulation resistance in servo-motors

Make sure that it is more than 10 Mohm by measuring with a 500 V megger after disconnected the motor from the controller.

500 V megger

Repairreplacing

12 Reduction gearContact MOTOMAN representative

IntervalPos No.

Object Method/specification Lubricant/means


VMF-500/750 S5NLubrication and maintenance

5.2.2 Lubrication and maintenance positions

Fig.20 Lubrication and maintenance positions VMF-500/750 S5N(L)

1.

2, 7, 10, 11.

3.

4.

2, 7, 10, 11.

1.

2, 7, 10, 11.

2, 7, 10, 11.

2, 7, 10, 11.

4.

2, 7, 10, 11.

4.

3.5.

5.

6.

6.

9.

9.

8.

8.

12.

12.

12.

12.

12.

12.


VMF-500/750 S5NServo units

5.3 Servo units

5.3.1 General

Information! Dismounting of servo unit is not recommended. If the gear is dismounted by personnel without adequate knowledge, the technical data

can not be guaranteed. If certain work has to be performed on the servo units, MOTOMAN representative should

be contacted.

Condition at deliveryWhen reduction gears are delivered mounted on positioner, they are properly filled with grease at MOTOMAN.

Considerations when assembling servo unitsMotor shafts should be coated with MoS2-paste or spray (e.g. Molycote).

OverhaulAfter about 20.000 hours or 4 to 5 years operation, it is advisable to overhaul the unit and replace the grease.

Disassembly - reassembleIn principle, disassembly of the reduction unit is not recommended. No attempt should be made to change the mesh or clearances within the unit. If the unit is disassembled by other than CYCLO personnel then the operating and performance characteristic cannot be guaran-teed.

5.3.2 Reduction gear

LubricationGears are filled with grease when delivered from MOTOMAN.

No refilling of the gear is necessary.

5.3.3 AC servo

Servo motorThe AC servomotor has no wearing parts (e.g. brushes), so simple daily inspection is suffi-cient. The inspection schedule for the motor is shown in chapter "5.2.1. Lubrication and main-tenance schedule".

Do not disassemble the motor. If disassembly should become necessary, contact MOTOMAN service.

ServopackThe servopack does not require any special maintenance. Remove dust and tighten screws periodically.


VMF-500/750 S5NServo units

Troubleshooting

Warning!Shaded text, remedies should be carried out after turning power OFF.

Trouble Cause Remedy

Motor does not start

Loose connection Tighten connection

Wrong wiring Correct wiring

Overload Reduce load

Unstable operation Wrong wiringInspect and correct wiring across motor terminals L1, L2, L3 and PE

Motor overheats

Excessive ambient temperature

Reduce ambient temperature below 40°C

Motor surface is dirty Clean motor surface

Overload Reduce load

Unusual noise

Motor loosely mounted Tighten foundation bolts

Motor misaligned Realign

Coupling out of balance Balance coupling

Noisy bearingCheck alignment, noise of bearing, lubrication and contact MOTOMAN service

Vibration of driven machine

Contact machine manufacturer, MOTOMAN service


VMF-500/750 S5NPneumatic system

5.4 Pneumatic system

5.4.1 GeneralThe pneumatic system has no wearing parts, weekly check of the filter bowl is sufficient. The inspection schedule for the system is shown in chapter "5.2.1. Lubrication and maintenance schedule".

5.4.2 Pneumatic optionsPneumatic options is shown in chapter "6.3.3. Pneumatic options".



5.4.3 Pneumatic diagram

Fig.21 Pneumatic diagram

Option 2Controlled air in fixture discs2 x 1/4”

StandardAir supply in fixture discs2 x 1/4”

Pressure switch

Filter-regulator

Option 4Air supply in fixture discs1 x 3/8”

Option 3Air supply in fixture discs2 x 1/4”




VMF-500/750 S5NGeneral

6. Spare parts and optional equipment

6.1 GeneralIt is recommended to use original MOTOMAN spare parts. Using unappropriate parts may result in severe incidents.

When ordering spare parts, always state:

Machine type Machine number Part number Name of part Number of parts

It is always advisable to keep some of the most frequent spare parts in stock.

For VMF-500/750 S5N(L) the following parts are recommended:

Name Part no. Quantity

Magnet valve CPE-14-M1H-5L 7027082 1

Limit switch XCK-J767 8410026 1

Limit switch ES13RS 8410030 2

Carbon brush Plan 413655 2

Carbon brush R=35 413569 2 (option)

Grease Klüber Grafloscon 9100551 1

Send your order to:Address: MOTOMAN Robotics Europe AB

Box 504

SE-325 25 Torsås

Sweden

Telephone: +46 480 417 800

Telefax: +46 486 414 10

Or nearest MOTOMAN distributor (see addresses at the last page of this manual).


VMF-500/750 S5NSpare part lists

6.2 Spare part lists

6.2.1 VMF-500 S5N

Fig.22 Complete VMF-500 S5N

Pos. no. Part no. Part name Note Quantity

215187-100 VMF-500 S5N, L=1500-2050, S=750 Std.

215187-101 VMF-500 S5N, L=2000-2500, S=750 Std.

215187-102 VMF-500 S5N, L=2500-3000, S=750 Std.

215187-103 VMF-500 S5N, L=1500-2050, S=850 Std.

115141-102 VMF-500 S5N, L=1500-2000, S=750 Std.

115142-102 VMF-500 S5N, L=2050-2500, S=750 Std.

115143-102 VMF-500 S5N, L=2500-3000, S=750 Std.

115202-102 VMF-500 S5N, L=2800-3300, S=750 Std.

1113652 Footing, 10° Std. 1

113388 Footing, 20° 1

2114805-100 Y-unit 3,7 kW 1

115117-100 Y-unit 3,0 kW 1

3 114840-100 X-unit 1

1.2.

3.

7.

5.

6.

4.



4

113661 Arm, L=1500-2050 2

113680 Arm, L=2000-2500 2

113681 Arm, L=2500-3000 2

115158-102 Arm, L=1500-2000 2

115158-103 Arm, L=2050-2500 2

115158-104 Arm, L=2500-3000 2

115158-105 Arm, L=2800-3300 2

5

114848-100 Headstock, H=750 2

114848-105 Headstock, H=850 2

115168-101 Headstock, H=750 2

6

113642-82 Tailstock 2


115165-101 Tailstock, H=750 2

7 113425-xx Glare shield 1



6.2.2 VMF-500 S5NL

Fig.23 Complete VMF-500 S5NL


013153-100 VMF-500 S5NL, S=750 Std.

013153-101 VMF-500 S5NL, S=1000 Std.

013153-102 VMF-500 S5NL, S=1200 Std.

115144-100 VMF-500 S5NL, S=600 Std.

115144-101 VMF-500 S5NL, S=750 Std.

115144-102 VMF-500 S5NL, S=850 Std.

115144-103 VMF-500 S5NL, S=1000 Std.

115144-104 VMF-500 S5NL, S=1100 Std.

115144-105 VMF-500 S5NL, S=1200 Std.

1113845-81 Footing, H=158 Std. 1

113845-80 Footing, H=414 1

2114805-100 Y-unit 3,7 kW 1

115117-100 Y-unit 3,0 kW 1

3 114840-100 X-unit 1

1. 2.

3.

6.

4.

5.



4

114779-100 Headstock, S=600 2

114779-101 Headstock, S=750 2

114779-102 Headstock, S=850 2

114779-103 Headstock, S=1000 2

114779-104 Headstock, S=1100 2

114779-105 Headstock, S=1200 2

5113849 Arm, L=1800 2

115158-100 Arm, L=1880 2

6 113425-82 Glare shield 1



6.2.3 VMF-750 S5N



013150-100 VMF-750 S5N, L=1400-1900, S=750 Std.

013150-101 VMF-750 S5N, L=1900-2350, S=750 Std.

013150-102 VMF-750 S5N, L=2500-3000, S=750 Std.

013150-103 VMF-750 S5N, L=2650-3150, S=750 Std.

115145-101 VMF-750 S5N, L=1400-1900, S=750 Std.

115146-101 VMF-750 S5N, L=1850-2350, S=750 Std.

115147-101 VMF-750 S5N, L=2350-2850, S=750 Std.

115148-101 VMF-750 S5N, L=2650-3150, S=750 Std.

1113652 Footing, 10° Std. 1

113388 Footing, 20° 1

2114805-100 Y-unit 3,7 kW 1

115117-100 Y-unit 3,0 kW 1

3 114840-100 X-unit 1

4

113661 Arm, L=1500-2050 2

113680 Arm, L=2000-2500 2

114316 Arm, L=2500-3000 2

113807 Arm, L=2800-3300 2

115158-102 Arm, L=1400-1900 2

115158-103 Arm, L=1850-2350 2

115158-104 Arm, L=2350-2850 2

115158-105 Arm, L=26500-3150 2

1.

2.

3.

7.

5.

6.

4.



5 114779-101 Headstock, H=750 2



7

113425-81 Glare shield, 013150-100,115145-101 1

113425-82 Glare shield, 013150-101, 115146-101 1

113425-83 Glare shield, 013150-102, -103, 115147-101, 115148-101

1



6.2.4 VMF-750 S5N



115242-101 VMF-750S5N, L=1500-2050, S=750 Std.

115243-101 VMF-750S5N, L=2000-2500, S=750 Std.

115244-101 VMF-750S5N, L=2500-3000, S=750 Std.

115245-101 VMF-750S5N, L=2800-3300, S=750 Std.

125699-101 VMF-750S5N, L=1500-2050, S=750 Special

1113652 Footing, 10° Std. 1

113388 Footing, 20° Option 1

2 115117-100 Y-unit 3,0kW 1

3 114840-100 Twin X-unit 2x 2,0kW 1

4

115215-102 Arm, L=1500-2050 2

115215-103 Arm, L=2000-2500 2

115215-104 Arm, L=2500-3000 2

115215-105 Arm, L=2800-3300 2

5115212-101 Headstock, H=750 Std. 2

125647-101 Headstock, H=750 (IFM 30° interval) Special 2

6 115165-101 Tailstock H=750 std 2

7

113425-81 Glare shield, 115242-101, 125699-101 1

113425-82 Glare shield, 115243-101 1

113425-83 Glare shield, 115244-101, 115245-101 1

2.

3.

7.

1.

6.

5.

4.

5.



6.2.5 Y-unit (index axis)

Fig.26

Fig.27 Y-unit


1 6044915 Slewing gear E695.25.20.D4A-W 1

2 314510 Gear wheel Z=48 1

3 6057120 Reduction gear F2C-T555-141 Ø28 1

4 313937 Lower sliding piece 1

5 313938 Stopper 1

6 9054065 Servo motor SGMRS-30A2A-YR11 1

7 6040420 Conical bearing 33206 2

8 313934 Shaft 1

9 214097 Lower bracket 1

10 213592 Upper bracket 1

11 313933 Excentric shaft 1

12 313939 Lever 1

13 7027082 Magnetic valve CPE14-M1H-5L-1/8 Y1 1

1.

2.

7, 8. 4.

5.

6.

3.

9.

10.

11.

12.

13.

14.

15.

18.

19.24.

23.20.

21. 22.



6.2.6 X-unit (tilt axis)

14 6070021 Bearing FY25 TF 1

15 313955 Bracket 1

16 8411048 Proximity switch IM12-04NPS-ZC1 1

17 315668 Cylinder DNC-32-25-PPV-A C1 1

18 313954 Upper sliding piece

19 315664 Service unit (complete, pos. 21-22) std.

20 Filter-regulator LRF-D-MIDI 1

21 Valve HE-D-MIDI 1

22 Non-return valve FRM-H-D-MIDI

23 314034 Earth plint 1

24 8413120 Pressure switch 1

Fig.28 X-unit


1 6044913 Slewing gear E403.22.20.D4.WR Z=88 2

2 314209 Gear wheel Z=30 2

3 314635 Holder 4

4 8410031 Limit switch ES13RS 4

5 314617 Current transfer disc 2

6 213176-80 Cam shaft 2

1.

2.

3.

4.

5.

6.

8.

9.

10.



6.2.7 VMF-500 S5N headstock (rotating axis)

7 114729-103Servo unit SGMRS-20A2A-YR11 2

Reduction gear FCS-A 45G-119 Ø28 2

8 013058 Frame 1

9 8410026 Limit switch XCKJ-767 2

10313899-80

HolderH=59 1

313899-81 H=66 1

Fig.29 VMF-500 S5N headstock


1 213979 Fixture disc 1


3 414350 Spacer 2

4 115168-101 Stand H=754 mm 1

5 114729-104Servo drive unit SGMRS-20A2A-YR11 1

Reduction gear FCS-A 45G-119 Ø28 1


7 315439-82 Current transfer unit 1

8 414754 Copper graphite 1

9 414266 Insulation plate

2.

1.

3.4.

5.

6.

7.

8.

9.



6.2.8 VMF-500 S5N tailstock (rotating axis)

Fig.30 VMF-500 S5N tailstock


1 413897-81 Holder 1

2 313678 Svivel 1

3 413572 Current transfer ring 1

4 115164-101 Stand, H=754 1

5 6017222 O-ring 4

6 6040902 Ball bearing 6210-2Z NR 2

7 213693 Shaft 1

1.

2.

3.

4.

5.

6.

7.



6.2.9 VMF-500 S5NL, VMF-750 S5N headstock (rotating axis)

Fig.31 VMF-500S5NL headstock


1 314582 Holder 1

2 313528-82 Current transfer Complete 1


Reduction gear F2CF-T455-141 1

4 213251-100 Cam shaft 1


6 315048 Holder 2



9 6044913 Slewing gear Z=88 1

10 215068 Gear wheel Z=44 1

11 314589 Clamp 6

12 214042 Counter weight 1

13 314354 Insulation plate 1

14

114778-101

Stand

H=754 1

114779-103 H=1004 1

114779-105 H=1204 1

1.

2.

3.

4.

5.

6.

7.

9.

10.

11.

12.

13.

14.



6.2.10VMF-750S5N headstock (rotating axis)

Fig.32 VMF-500 S5N headstock



28540242 Switch Eden Adam 1

8540240 Switch Eden Eva 1

3 8540242 Spacer disc 1

4 115186-101 Stand H=754 1


Reduction gear F2CF-T455-141 1


7 315439-82 Current transfer unit 1

8 414754 Copper graphite 1


2.

1.

3.

4.

5.

6.

7.

8.

9.


VMF-500/750 S5NAvailable optional equipment

6.3 Available optional equipment

6.3.1 Signal transfer unitSignal transfer unit are available as option.

Fig.33 Signal transfer unit


1 214185 Shaft 1

2

8291015

Signal transfer unit, LTN

12-channels incl. bus com.

8291017 24-channels incl. bus com.

8291018 12-channels

8291019 24-channels

3 6002048 Screw M8x30 1

4314750-80 Cover for 12 channel device

314750-81 Cover for 24-channel device

1.

2.

3.

4.



6.3.2 Current transferCurrent transfer are available as option.

6.3.3 Pneumatic optionsFollowing options are available for the VMF-500/750 S5N(L) positioner.

Fig.34 Current transfer


1 313528 Current transfer Complete 1


3 - Current transfer cable 1

Option Description Option part No.

StandardDrive side = No air connectionSupport side = Air connection 1x1/4” in fixture disc

Option 1 Drive side = Svivel with 1x3/8” air supply in fixture disc

Option 2 Support side = Controlled air 2x1/4” in fixture disc 314281

Option 3 Support side = Air supply 2x1/4” in fixture disc 314281-81

Option 4 Support side = Air supply 1x3/8” in fixture disc 314402

Option 5

Support side = Signal transfer device, endless rotation20-channels + PEor...12-channels + 4 ch bus communicationReference to electrical drawing No. 347518-97

214162-81

Option 6

Support side = Signal transfer device, endless rotation10-channels + PEor...6-channels + 2-ch bus communicationReference to electrical drawing No. 347518-87

214162-80

Option 7Support side = Signal transfer device, endless rotation24-channelsReference to electrical drawing No. 347894-92

214162-85

Option 8Support side = Signal transfer device, endless rotation12-channelsReference to electrical drawing No. 347894-82

214162-84

1.

2.

3.



6.3.4 Controlled airControlled air are available as option.

Information!When any of the options 2, 3, 4, 5, 6, 7 or 8 is used, standard air supply for support side is not available. Only one of the options 2, 3, 4, 5, 6, 7 or 8 may be used at the same time.

Fig.35 Controlled air


314281 Controlled air kit Complete unit

1 7027083 Pneumatic valve CPE-18-M1H-5J-1/4 1

2 7027076 Socket 1

3 7027633 House PR6 1

4 7013003 House 1/4” 1

1.

2.

3.

4.



6.3.5 Fixture bracketOptional brackets for mounting of fixtures are available. Fixture brackets are delivered in

pairs. One pair contains one complete set, one for the drive side and one for the support side.

These fixture brackets can not be used for positioner without tailstock.

Dimensions

Fig.36 Fixture brackets

Fig.37 Dimension, fixture brackets

(Headstock)

(Tailstock)

213811-80

213811-81

(Headstock side)Variant 213811-80

(Tailstock side)Variant 213811-81


Notes

Specifications may be subject to change without notice

MOTOMAN Group companies:

AT MOTOMAN robotec GmbHAm concorde Park 1, B6/108-110, AT-2320 Schwechat-Wien, AustriaPhone +43-1-707-9324-15

CZ MOTOMAN robotec Czech s.r.o.Jeremiasova 1422/7b, CZ-155 00 Prague, Czech RepublicPhone +420-251-618-430

DE MOTOMAN robotec GmbHIm Katzenforst 2, DE-61476 Kronberg/Taunus, GermanyPhone: +49-6173-60-77-30

DK MOTOMAN Robotics Europe ABAnelystparken 47A, DK-8381 Tilst, DenmarkPhone: +45-7022-2477

ES MOTOMAN Robotics Iberica S.L.Avenida Marina 56, Parcela 90, ES-08830 St. Boi de Llobregat (Barcelona), SpainPhone: +34-93-6303478

FI MOTOMAN Robotics Finland OYMessinkikatu 2, FI-20380 Turku, FinlandPhone: +358-403000600

FR MOTOMAN Robotics SARLRue Nungesser et Coli, D2A Nantes-Atlantique, FR-44860 Saint-Aignan-de-Grand-Lieu, FrancePhone: +33-2-40131919

IT MOTOMAN Robotics Italia SRLVia Emilia 1420/16, IT-41100 Modena, ItalyPhone: +39-059-280496

NL MOTOMAN benelux B.VZinkstraat 70, NL-4823 AC Breda, NetherlandsPhone: +31-76-5302305

PT MOTOMAN Robotics Iberica S.L.Z. Ind. Aveiro Sul, Lote 21, N. S. Fátima, PT-3810 Aveiro, PortugalPhone: +351-234 943 900

SE MOTOMAN Robotics Europe ABBox 504, SE-385 25 Torsås, SwedenPhone: +46-480-417800

SI MOTOMAN robotec d.o.o.Lepovce 23, SI-1310 Ribnica, SloveniaPhone: +386-1-8372410

SI RISTRO d.o.o.Lepovce 23, SI-1310 Ribnica, SloveniaPhone: +386-61-8372410

UK MOTOMAN Robotics UK LtdJohnson Park, Wildmere Road, Banbury, Oxon OX16 3JU, Great BritainPhone: +44-1295-272755

Distributors:

CZ Hadyna International spol. s.r.o.Ostrava-Marianske Hory +420 596 622 636

CZ SP-Tech s.r.o.Nymburk +420 325 515 105

CH Messer Schweisstechnik AGDällikon +41-1-8471717

GR Kouvalias Industrial Robots Kallithea +30-2109589243

HU Rehm Hegesztéstechnika KftBudapest +36-30-9510065

IL KNT Engineering LtdBeit Shemesh +972-2-9905882

IL Uniweld LtdYavne +972-8-9328080

NO Optimove asLierstranda +47-32240600

PL Rywal-RHC Sp.z.o.oTorun +48 56 66 93 800

RU Weber ComechanicsMoscow +7 495 105 88 87

TR Teknodrom Robotics & Automation INCGebze/Kocaeli +90 262 678 8820

ZA Robotic Systems SA PTY LtdJohannesburg +27-11-6083182

MOTOMAN Headquarters

MOTOMAN Robotics Europe ABBox 4004, SE-390 04 Kalmar, SwedenPhone: +46-480-417800, Fax: [email protected]

MOTOMAN robotec GmbHKammerfeldstraße 1, DE-85391 Allershausen, GermanyPhone: +49-8166-90-0, Fax: [email protected]

ME00057EN-01 VMF-500 750 S5N Instruction › getmedia › a98dd270-9fe3... · ME00057EN-01 Ch2 VMF-500_750 S5N Instruction.fmRevised: 11-10-26 Page 11. VMF-500/750 S5N. Lifting instruction.

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