MC600 Important Information - Smart Systems

ISSUED : DECEMBER 2013

Important Information

MC600

Curtain waling cannot be treated in the same way as window or doorinstallations. The following points should be taken into considerationwhen undertaking curtain wall design, fabrication and installation:

1. Correct profiles need to be identified to suit site conditions. Factors including screen sizes, fixing positions, glass weight,barrier loadings & wind loadings will need to be considered.The design process is also likely to include consideration of thermal, structural and acoustic requirements depending on the individual project.

2. Detailed design drawings must be prepared to include all perimeter detailing & fixing/bracket positions. Smart Systemscan provide the section drawings only.

3. All brackets and fixings must be designed to r elevant structuralcodes. It is recommended that drawings are checked by a qualified engineer for suitability.

A

B

C

D

E

MC Index Important Notes Regarding Curtain Walling ............................. Page 01Index ......................................................................................... Page 02

ProfilesSpecification Pages .................................................................. Page A3-A6Technical Information ......................................................... ...... Page A7-A10Scale Profile Drawings ............................................................. Page A11-A18

AccessoriesPhotos & Drawings .................................................................. Page B01-B12

SectionsScale Elevations ..................................................................... Page C01-C20

StaticsTechnical Specifications .......................................................... Page D01-D09

Construction Drawings Page E01Bracket Requirement Guide ........................................................... Page E02Deductions ..................................................................................... Page E03Mullion Preparation - Stick Build with Spring-Pin and Casting ...... Page E04Transom Preparation - Stick Build with Spring-Pin and Casting ... Page E05Stick Build and Ladder Frame with Shear Blocks ......................... Page E06Stick Build and Ladder Frame with Shear Blocks ......................... Page E07Ladder Frame Assembly using Screw Ports ................................. Page E08Drainage and Pressure Equalisation ............................................ Page E09Sleeve Detail ................................................................................ Page E10Splice Joint ................................................................................... Page E11Glazing ......................................................................................... Page E12

MC

MC

MC

MC

MC

MC600

Main Index


Specification

MC600

GENERAL DESCRIPTION

MC600 is a new stick build curtain wall system suitable for low to high rise installations in commercialbuildings.

Designed for quick and easy workshop preparation and on-site installation, MC600 is a cost effective systemwhich offers a high quality finish.

PROFILE SPECIFICATION

The sections are constructed of aluminium alloy extrusion to BS EN 755-9 and BS EN 12020, extruded from6060 T6 alloy.

The aluminium alloy extrusion is pre-treated and finished either:-

a) Anodised to BS 3987: 1987, grade AA25 to a natural self colour.

b) Polyester powder organic coating to BS 6496.

GENERAL MANUFACTURING

After careful inspection of the extrusions, all visible areas shall be taped using our recommended protectivetape to help protect against any scratches.

Sections are cut with accurate 90° ends using Tungsten Carbide Tipped Saw Blades, operating atapproximately 3000 rpm. The isolator MC601 can be inserted into the mullions/transoms prior to cutting.

The mullions are marked and drilled using the recommended drill jig ACMC695.

Transoms are drilled using recommended drill jig ACMC691 in preparation for the fixing bracket ACMC600which is secured into position using ACET060 stainless steel self tapping screws.

On polyester powder coated finishes, great care should be taken to avoid getting gap sealer on visiblesurfaces and should be removed as soon as possible with a clean cloth.

Care should be exercised when using products not supplied by Smart Systems Ltd as no responsibility canbe accepted.

Specification


MC600

DRAINAGE

As with all dry glazed systems, it is recommended that the system is adequately drained and ventilated.Refer to drainage details in manual, if in doubt ask the Technical Department.

WORKSHOP MANUFACTURING INFORMATION

After careful inspection of the extrusions, all visible areas shall be taped using our recommended protectivetape to help protect against any scratches.

Sections are cut with accurate 90° ends using Tungsten Carbide Tipped Saw Blades, operating atapproximately 3000 rpm. The isolator MC601 can be inserted into the mullions/transoms prior to cutting.

The mullions are marked to show the centre line of the transoms and are drilled with a 4mm dia. drill bit forthe ACMC600 brackets and a 6.5mm dia. drill bit for the ACMC650 anti-rotation spring pin using therecommended drill jig ACMC695.

Transoms are drilled with a 3mm dia. drill bit using recommended drill jig ACMC691 in preparation for thefixing bracket ACMC600 which is secured into position using ACET060 stainless steel self tapping screws.The ACMC650 anti-rotation spring pin is slid into the position and secured by tightening the grub screw.

All gaskets and transom end pads may be fitted in the workshop to save time on site.

ON SITE ASSEMBLY INFORMATION

After mullions are secured into position, the transoms are inserted between the vertical members until theACMC650 anti-rotation spring pin engages into the predrilled hole. Care should be taken to ensure thetransom end pads are not dislodged at this point. The transom is secured into position via the ACMC600brackets using PUA028 stainless steel self tapping screws.

Moulded corners shall be fitted between the gaskets and sealed using ACMX09830 EPDM adhesive.ACMC630 glazing supports shall be positioned in preparation for the double glazed units.

GLAZING

Double glazed units shall be positioned on plastic packers on ACMC630 glazing supports with equaldistance on all sides.

Units are secured in position using DK154 with ACDK066 fixing plate held in place by ACMC610 Hex HeadSelf Tapping Fixing Screw taking care not to exceed torque of 4Nm at the recommended speed of1500-1800rpm. Stitch plates may be used to secure the units temporarily until all units are in position.Pressure plates shall be fitted at the top first, working downwards to help avoid uneven fixings.

The cover caps are clipped in position using a rubber mallet taking care to strike the corners only to avoiddenting the section. Vertical cover caps are fitted first followed by the horizontal caps.

Specification

MC600


CONSTRUCTION OPTIONS

The MC600 Curtain Walling System may be installed as a stick,ladder frame or as a screwed system.

Stick build is a fast method of fabrication and installation. TheCurtain Wall is taken to site in stick form and the mullions arefirst to be assembled - usually from the centre outwards. Thetransoms are then fitted from the front to form the Curtain Wall.Spring Pins (ACMC650) fixed to the transoms, locate inpre-drilled holes in the mullions and the transoms are thensecured using a face mounted bracket - ACMC600.

Where ladder frames are used, Shear Blocks(ACMC602/ACMC603) are fixed to the mullions in the factoryand 'ladders' built and taken to site ready assembled. Theladders are connected together on site by placing open sidedtransoms (MC615/MC617) over the shear blocks, fixing fromthe front through the transom face, into the shear blockscrewports. A clip plate (MC650/MC651) is then pushed intoplace to close the transom.

A final method of construction is to use two partmullions/transoms (MC615/MC650 and/or MC617/MC651)and fix using screws through the mullions into screwportswithin the transoms.


Specification

MC600

MC600 Weather Performance (BS6375)

BS EN 1026: 2000 Air Permeability: Class 4 600PaBS EN 1027: 2000 Watertightness Class 9A 600PaBS EN 12211: 2000 Resistance to Wind Load: Class 3 2400Pa

MC600 Window U Values

Contact The Technical Department

Number Picture Page Perim.mm

Mec.mm

Length Packpr. MF SA KL HP Mlx(cm4) ly(cm4)

wx(cm3) wy(cm3)

MFSAKLHP

= Mill Finish= Silver Anodised= Basic Colour= Special Colour

GOZ = GoldW = WhiteZ = Black

A = OutsideB = Inside

M = Dual Colour

MC600

MC614 444 255 -----21.65

-----12.81

MC615 657 157 -----20.74

-----12.38

MC050 206 102X

X

YY

X

X

YY

DK052 170 96A15 7 1

DK053 190 98 7 1

X

X

YY

X

X

YY

------

------

------

------

DK154X

X

YY

X

X

YY

MC601 - -X

X

YY

MC612 346 155 -----7.15

-----7.51

X

X

YY

X

X

YY

ü ü ü ü

- - 7 1------

------

ü ü ü ü

ü

7 1 ü ü ü ü

7 1 ü

7 1 ü ü ü ü

7 1 ü ü ü ü

------

------

------

------

X

X

YY

7 1 ü ü ü ü

MC603 396 205 -----14.91

-----11.52

X

X

YY

7 1 ü ü ü ü

A15

A17

A15

A17

A11

A11

A12

A12




Mec.mm


wx(cm3) wy(cm3)

MFSAKLHP




M = Dual Colour

MC600

MC617 705 181 -----32.22

-----14.72

MC619

546 355 -----44.62

-----21.64

MC618

586 395 -----57.03

-----24.90

MC644 327 - -----20.72

-----15.31

MC646 372 - -----30.82

-----19.12

MC648 424 - -----43.86

-----22.96

MC649 460 - -----54.05

-----26.10

MC650 221 94 ------

------

MC616 496 305 -----33.18

-----16.37

X

X

YY

7 1 ü ü ü ü

X

X

YY

X

X

YY

X

X

YY

7 1 ü ü ü ü

7 1 ü ü ü ü

7 1 ü ü ü ü

X

X

YY

X

X

YY

X

X

YY

X

X

YY

7 1 ü

7 1 ü

7 1 ü

7 1 ü

X

X

YY

7 1 ü ü ü ü

A13

A13

A14

A14

A18

A18

A18

A18

A12



Mec.mm


wx(cm3) wy(cm3)

MFSAKLHP




M = Dual Colour

MC600

MC651 271 119

MC652 7 1------

------

X

X

YY

MC663 209 42

MC653X

X

YY

MC665 204 39

MC654X

X

YY

ü ü ü ü

X

X

YY

7 1 ü ü ü ü------

------

188 97

7 1------

------

ü ü ü ü247 154

7 1------

------

ü ü ü ü206 105

MC655HX

X

YY

-212 7 1------

------

ü

MC655

MC655V

7 1------

------

ü

7 1------

------

ü

ü

ü

ü

ü

ü

ü

X

X

YY

X

X

YY

MC684 374 - 6 1 üX

X

YY

MC686 6 1 üX

X

YY

-----17.03

-----7.61

-----23.87

-----8.35

419 -

A13

A15

A15

A15

A17

A16

A16

A17

A17

A12

A13



Mec.mm


wx(cm3) wy(cm3)

MFSAKLHP




M = Dual Colour

MC600

X

X

YY

MC900 74.3 - 6 1------

------

MC688 6 1 üX

X

YY

-----36.01

-----9.66

-----47.66

-----13.74

500 -

MC689X

X

YY

6 1536 - ü

ü ü ü ü

A14

A14

A17

Scale 1:1

Primary Visible Side Secondary Visible Side

MC600

5010.5

MC61250mm BoxSleeve Not

Available ForMC612

55

Will accept a50 x 30mmsteel insert

7510.5

MC60375mm Box

55

Sleeve NotAvailable For

MC603


Scale 1:1


MC600

10010.5

10010.5

55

MC614100mm Box

MC615100mm Open Box

MC650100mm Clip Plate

55 MC684Sleeve



Scale 1:1


MC600

125

10.5

125

5555

MC616125mm Box

10.5

MC651125mm Clip Plate

MC617125mm Open Box

MC686Sleeve


Scale 1:1


MC600

150

55

170

10.5

55

MC618150mm Box

MC619170mm Box

10.5

MC689Sleeve

MC688Sleeve


Scale 1:1


MC600

DK052HorizontalCapping

MC65250mm Vertical

Capping

DK053 MC050

16

54.5

20

21

54.5

30

55

54.5

50

MC653

25

54.5

54.5

56.5

MC654

HorizontalCapping with

Drip

VerticalCapping

VerticalCapping

VerticalCapping


Scale 1:1


MC60025

5025

250

257

7

250

Pre-prepped Horizontal Pressure PlateMC655H

250

250

125

Ø6.5

Ø6.5

Pre-prepped Vetrical Pressure PlateMC655V

Ø6.5

Ø6.5


Scale 1:1


MC600

MC663Infill

MC665

28

24

DK154PVC

PressurePlate

AluminiumPressure Plate

MC900

MC601Insulator

10

45.5

30.5

MC655

17

17

4

54.5

7 2.5

7.5

54.5

4

41

1322

InfillGlazing Reducer

ACMC090


MC644MC614 Sleeve

Scale 1:1


MC600

87

49109.5

135.5

153.5

49

49

49

MC646MC616 Sleeve

MC648MC618 Sleeve

MC649MC619 Sleeve

MC600

Section B


T-BARSACVG65=2.5mmACVG66=3.0mmACVL150=4.0mm

Screw (Grub)

MFSAKLHPMPC

= Mill Finish= Silver Anodised= Basic Colour= Special Colour= Dual Colour= Polished Chrome

GOZWZ

= Gold= White= Black

ColourImage Part Code Pack Unit Application

MC600

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ACMC115

Gasket for 24mm Glazing

100 m MC613MC614MC615MC616MC617MC618MC619

ACET060

No. 7 x 1" CSK S/S Self Tapper

pack

ACET062

No. 10 x 2" CSK S/S Self Tapper

100 pack

ACMC600

ACDK066

Fixing Plate for DK154

each

100

UTL057

1 DK154

ACMC090 Cleat for Single Glazing Adapter

MC9001 each

ü

ü

ü


Screw (Grub)


MFSAKLHPM

GOZWZ


MC600

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ACMC600

Transom Bracket

10 pack MC613MC614MC616MC618MC619

MFSAKLHPMPC


GOZWZ


ACMC150

Gasket for MC150

100 m MC150

ACMC602

Shear Block for MC615

20 pack MC615

ACMC604

Transom End Block

100 pack

ACMC603

Shear Block for MC617

20 pack MC617

20 pack MC615MC617

ü

ü

ü

ü


Screw (Grub)


MC600

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPMPC


GOZWZ



ACMC613

Transom End Pad for MC613

50 pack MC613

ACMC614


50 pack MC614

ACMC616


50 pack MC616

ACDK066DK154

ACMC610

6.3 x 53mm Hex Head Self Tapper

ü

ü

ü

ACMC606


50 pack MC603

ü

100 pack


Screw (Grub)


MC600

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPMPC


GOZWZ


ACMC630

Glazing Support (100mm)

20 pack MC613MC614MC615MC616MC617MC618MC619

20 pack ACSC212MC613MC614MC615MC616MC617MC618MC619


ACMC618


50 pack MC618

ACMC619


50 pack MC619

ACMC628

Moulded Corner Gasket for 28mm Units

ü

ü

ü

ü

ACMC624


20 pack ACMC115MC613MC614MC615MC616MC617MC618MC619 ü


Screw (Grub)


MC600

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPMPC


GOZWZ


ACMC650

Spring Pin with Hook

1 each MC613MC614MC615MC616MC617MC618MC619



ACMC632



ACMC644

Cover Cap for Splice Joints

ü

ü

ACMC651

Fixed Anti-Rotation Pin with Hook

1 each MC613MC614MC615MC616MC617MC618MC619

24 pack MC641 ACMC641

Cleat

ü


Screw (Grub)

Image Part Code Pack Unit Application

MC600

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

Colour

MFSAKLHPMPC


GOZWZ


ACMC691

Transom Drill Jig - Dual Purpose for Transom Brackets and Shear blocks

1 each


MC613MC614MC616MC618MC619

1000

1000

1000

1000

ACMC684

1000mm Sleeve for MC614 with ACVS010 inserts

Produced from MC684

1 each MC614

ACMC686


Produced from MC686

1 each MC616

ACMC688


Produced from MC688

1 each MC618

ACMC689


Produced from MC689

1 each MC619


Screw (Grub)


MC600

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPMPC


GOZWZ


ACSC208



ACSC212



ACMC695

Mullion Drill Jig for ACMC650 & ACMC651

1 each MC613MC614MC616MC618MC619

MC614MC615MC616MC617MC618MC619


PUA028

No. 10 x 1" P/H Self Tapper

ACMC600100 pack

ü

ü

ACMC692

Mullion Drill Jig for Shear Block

1 each


Screw (Grub)


MF = Mill Finish M = Dual ColourSA = Silver Anodised GOZ = GoldKL = Basic Colour W = WhiteHP = Special Colour Z = Black

MC600

ACMX09700 1 each

Alu. Polish

ACMX09761 1 each

Maxi Gloss

ACMX09762 1 each

Alu. Bright

ACMX09763 1 each

Teflon Spray

ACMX09764 1 each

Maxi Clean

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

ü




Screw (Grub)



MC600

ACMX09765 1 each

Alu. Cleaner

ACMX09770 1 each

Roll & Wrap 100mm

ACMX09775 1 each

Grip Handwrap

ACMX09801 1 each

Protective Tape 50mm

ACMX09802 1 each


MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC



Screw (Grub)



MC600

ACMX09803 1 each


ACMX09830 1 each

Rubber Sealant

ACSIL04 1 each

Sealing GlueOrder with suffix of KLcolour (eg.ACSIL04KL005)or BL=Black/WP=White/CL=Clear

ACSIL08 1 each

Silicon Gun

ACSIL013 1 each

Glue for Mitre

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

üü

ü



Screw (Grub)



MC600

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MFSAKLHPM

GOZWZ

PC

MC600

Section C

1

4

5

9

7

6


End Mullion Detail 1a

Do Not Scale From This Drawing

MC600

MC614

MC684

164.

5

100

DK154

DK053ACMC610

54.5

AC

SC21

2

ACSC212

MC

601

28

15

SCALE 1:1

ACDK066

10

MC665

5Nom.

ACVS010

Silic

one

Seal


MC600


MC615

MC650

164.

5

100

DK154

DK053ACMC610

54.5

AC

SC21

2

ACSC212

MC

601

28

15

SCALE 1:1

ACDK066

MC

665

Open Box Mullion Detail 1b

10 5Nom.

Silic

one

Seal

Note: All brackets &fixings must be specifiedby a structural engineer



Mullion Detail Detail 2a

MC600

MC614

164.

5

100

54.5

ACSC212

MC

601

28

ACSC212

28

55

DK05315 15

SCALE 1:1

DK154 ACMC610ACDK066

MC684

ACVS010



MC600

MC615

164.

5

100

54.5

ACSC212

MC

601

28

ACSC212

2855

DK05315 15

SCALE 1:1


Open Box Mullion Detail 2b

MC650


ISSUED : DECEMBER 2013ISSUED : DECEMBER 2013

MC600

Mullion Detail Detail 3a

MC614

DK053

54.5

ACSC212

MC

601

28

55

ACET045

77.5

15

DK154 ACMC610

AC

ET31

0

28

ETC424N

ETC308

ACET424

SCALE 1:1

ACET840

ACDK066

MC684

ACVS010

AC

ET01

3

MC612

MC601

ACMC610

ACDK066

DK154

54.5

82 55

ACSC212

MC653

ACSC212

28

17 15

50

5



Mullion Detail Detail 3b

MC600

ETC616

AC

ET01

4A

CET

011

ETC272

AC

ET13

6A

CET

057

ETC624

ACET840


Top Transom Detail 4


MC600

MC

613

56.5

MC

601

28

15

MC

652

AC

TG25

0

Slee

ve

AC

MC

610

DK

154

SCA

LE 1

:1

AC

DK

066

MC

665

10 10.5Nom.

Not

e: A

ll br

acke

ts &

fixin

gs m

ust b

e sp

ecifi

edby

a s

truc

tura

l eng

inee

r

Silic

one

Seal


MC600

MC

601

28

AC

SC21

2

28

DK

154

ACMC610

MC

652

AC

SC21

2

Transom Detail 5a

SCA

LE 1

:1

56.515 15

99.5

163

55

ACDK066



MC600


Transom Detail 5b

MC

601

28

AC

MC

115

28

DK

154

ACMC610

MC

652

AC

SC21

2

56.515 15

99.5

163

55

ACDK066

Dou

ble

Side

d Ta

pe- b

y ot

hers

6

MC

900

AC

MC

090

Open Box Transom Detail 5c


MC600


MC

601

28

AC

SC21

2

28

DK

154

ACMC610

MC

652

AC

SC21

2

SCA

LE 1

:1

56.515 15

100

163.

5

ACDK066

MC

615

MC

650

AC

MC

602

AC

ET06

0

AC

ET06

0

PUA

028

PUA

028

55


MC600


MC614

56.5

MC601

ACSC212

16328

55

100

MC652

ACVL061

ACIM006

IMP110VL72

IMP011

IMP120

VL64

ACSH037

28

3

PVC Packer

ACET062 ACET062

62.5

93.5

ACTG250

ACMC630DK154

ACMC610

Transom Above Door Detail 6

SCALED TO FIT

MC663

Silicone SealTrim DK154

ACDK066

Cill Detail 7a


MC600


AC

SC21

2

28

DK

154

AC

MC

610

MC

652

AC

SC21

2

Slee

veMC

614

AC

ET06

4A

CTG

250

MC

601

Cill

Pre

ssin

g by

Oth

ers

AC

MC

630

MC

665

Alu

min

ium

Ang

le

Gen

eric

Gla

zing

Pac

ker o

r sim

ilar a

s in

sula

tor

Not

e: A

ll br

acke

ts &

fixi

ngs

mus

tbe

spe

cifie

d by

a s

truc

tura

len

gine

er


Open Box Cill Detail 7b


MC600

AC

SC21

2

28

DK

154

AC

MC

610

MC

652

AC

SC21

2

AC

TG25

0

MC

601

MC

615

MC

650

AC

MC

602

AC

ET06

0

PUA

028

PUA

028

56.515 15

Silic

one

Seal

Cill

Pre

ssin

g by

Oth

ers

MC

665

AC

ET06

4

Alu

min

ium

Ang

le

Gen

eric

Gla

zing

Pac

ker o

r sim

ilar a

s in

sula

tor


Corner Pressing Detail 8


MC600

54.5

ACSC212

MC

601

ACSC212

14

DK05315 15DK154 ACMC610

ACDK066

54.5

28

1515

Silicone Seal

UTL047

Insulated Panel (by others)

ACMC645 ACMC645

AC

MC

645


MC600


MC612

MC601

28

ACMC610ACDK066

DK154

ACSC212

56.5 55

ACSC212

MC652

15.5

15

2

Opening Vent to Transom Detail 9

ETC616

ACET014ACET011

ETC27217

ACET136ACET057

ETC624

ACET840

ACET131

82



MC600

Auto Sliding Door - Head

MC614

56.5

MC601

ACSC212

MC652ACTG250

ACMC630DK154

ACMC610

MC663

Trim DK154

ACDK066

MC614

56.5

MC601

ACSC212

163

28100

MC652ACMC630DK154

ACMC610ACDK066

ACSC212

UTL059 (modified)

IMP121

10mm Packer Required

ACDV205

IP564

ACIM121

6

AC

IM00

2

ACET290

AC

IM00

2

15

65

28ACVG31 ACVG34

Important Note: The height of the doorleaves should be agreedwith the manufacturer of the automechanism.The below deductions are based onDorma unit ES200 Single or Bi-Parting.Please contact:DORMA UK Limited Tel: 01462 477600Fax: 01462 477601Email: [email protected]

151.

5

IMP114



MC600

MC614

56.5

MC601

MC652ACTG250

ACMC630DK154

ACMC610

MC663

Trim DK154

ACDK066

MC614

56.5

MC601

ACSC212

163

28100

MC652ACMC630DK154

ACMC610ACDK066

ACSC212

151.

5

Auto Sliding Door - Adjacent Head

Auto door track will runonto the next fixed light inthe direction of the opening

ACSC212


MC600


MC614

MC644

MC

601

ACSC212

28

DK053


MC663

VG12IMP114

IMP300

IMP040

ACET070

ACVS010

ACDV205

IP564

6

27.5 36.5 22

86

1554.5

ACET064

15

28

Auto Sliding Door- Stile

ACET070



MC600

ACVG31

ACVG34

MC614

MC

601

ACSC212

DK053


ACIM440C

IMP039

ACSH035

VG12

IP564

ACET064

ACIM442or ACIM445

END CAP = ACIM010

IMP210

3536422

15

100

2

54.5

IMP013 -optional

Auto Sliding Door- Stile

MC644

ACVS010

MC 600

Section D



The selection of suitable mullions andtransoms should be based on the design windload of the structure based on criteria includinglocation; exposure; average wind speeds etc.The following pages will assist with theselection of suitable mullions and transoms.For specific details regarding wind loadinglimitations or further advice, please contact ourTechnical Department.

MC 600

Statics



MC 600

MC612 Technical Specification

2000

3000

4000

500 1000 1500 2000 2500

3500

2500

1500

3750

3250

2750

2250

1750

1250

MC612 MC613

750 Pa

1000 Pa1250 Pa1500 Pa1750 Pa2000 Pa

L (mm)

H (mm)

DesignWindLoad

H

L

= Fixing Bracket

HL

= Unsupported Span

= Transom Centres

2000

3000

4000

5000

6000

500 1000 1500 2000 2500

4500

3500

2500

1500

4750

5250

5500

5750

4250

3750

3250

2750

2250

1750

1250

MC614

750 Pa

1000 Pa

1250 Pa

1500 Pa1750 Pa2000 Pa



MC 600


DesignWindLoad

H (mm)

L (mm)

H

L

= Fixing Bracket

HL

= Unsupported Span

= Transom Centres

2000

3000

4000

5000

6000

500 1000 1500 2000 2500

4500

3500

2500

1500

4750

5250

5500

5750

4250

3750

3250

2750

2250

1750

1250

MU615

750 Pa

1000 Pa

1250 Pa

1500 Pa1750 Pa2000 Pa



MC 600


H (mm)

L (mm)

DesignWindLoad

H

L

= Fixing Bracket

HL

= Unsupported Span

= Transom Centres

3000

4000

5000

6000

7000

500 1000 1500 2000 2500

4500

3500

2500

4750

5250

5500

5750

6250

6500

6750

4250

3750

3250

2750

2250

MC616

750 Pa

1000 Pa

1250 Pa

1500 Pa

1750 Pa2000 Pa



MC 600


H (mm)

L (mm)

DesignWindLoad

H

L

= Fixing Bracket

H

L

= Unsupported Span

= Transom Centres

3000

4000

5000

6000

7000

500 1000 1500 2000 2500

4500

3500

2500

4750

5250

5500

5750

6250

6500

6750

4250

3750

3250

2750

2250

MC617

750 Pa

1000 Pa

1250 Pa

1500 Pa1750 Pa2000 Pa



MC 600


H (mm)

L (mm)

DesignWindLoad

H

L

= Fixing Bracket

H

L

= Unsupported Span

= Transom Centres

3000

4000

5000

6000

7000

500 1000 1500 2000 2500

4500

3500

2500

4750

5250

5500

5750

6250

6500

6750

4250

3750

3250

2750

2250

MC618

750 Pa

1000 Pa

1250 Pa

1500 Pa

1750 Pa2000 Pa



MC 600


H (mm)

L (mm)

DesignWindLoad

H

L

= Fixing Bracket

HL

= Unsupported Span

= Transom Centres

4000

5000

6000

7000

500 1000 1500 2000 2500

4500

3500

4750

5250

5500

5750

6250

6500

6750

4250

3750

3250

MC619

750 Pa

1000 Pa

1250 Pa

1500 Pa

1750 Pa2000 Pa



MC 600


H (mm)

L (mm)

DesignWindLoad

H

L

= Fixing Bracket

H

L

= Unsupported Span

= Transom Centres

Section F

MC 600

Section E

Construction DrawingsBracket requirement Guide ........................................................... Page E02Deductions .................................................................................... Page E03Mullion Preparation - Stick Build with Spring-Pin and Casting ...... Page E04Transom Preparation - Stick Build with Spring-Pin and Casting ... Page E05Stick Build and Ladder Frame with Shear Blocks ......................... Page E06Stick Build and Ladder Frame with Shear Blocks ......................... Page E07Ladder Frame assembly using Screw Ports ................................. Page E08Drainage and Pressure Equalisation ............................................ Page E09Sleeve Detail ................................................................................ Page E10Splice Joint ................................................................................... Page E11Glazing ......................................................................................... Page E12


Bracket Requirement Guide


MC600

Restraint

Restraint

Top Hung

Restraint

Restraint

Bottom

For single span there are two possiblearrangements of these fixings for a singlestorey mullion. The top hungarrangement is more common but thebottom supported arrangement may beused, particularly for low riseconstruction.

Where mullions span more than onestorey, restraint fixings are usuallyprovided at intermediate floors. Byproviding mid point tie back restraints therequired mullion strength may bereduced.

Single Span Multiple Tie Back

Restraint

Restraint

Support

Restraint(Mid Tie Back)

Where mullions span more than onemullion length (typically 7m). A SpliceJoint will be required to join mullions.Each length will require one supportfixing for dead load transfer.

Multiple Span

Restraint

Restraint(Mid Tie Back)

Support

Restraint

Support

Brackets form the link between the curtain wall and thestructure. These are critically important to the safety andserviceability of the wall.

Brackets need to be designed to transfer all the loads from thecurtain wall to the structure safely, whilst accommodate tolerancesand movement. The screen will depend on the availability of asuitable support structure (tie back positions).

The loads will vary on the size of the screen and the location of thebuilding. Brackets need to be designed to interface with a suitablesupport structure/building frame. Detail drawings will be required toidentify the location and position of any brackets.

Dead loads - SupportThe weight of the curtain wall needs to be transferred to thestructure.

Live Loads - RestraintWind loads in the form of negative (suction) or positive pressuresare usually the dominant load case.

Brackets and fixings on curtain wall are structural and must bedesigned to relevant structural codes.BS8118. Structural Use of Aluminium

Structural Curtain Wall Brackets

Head Bracket/Fixing RequirementsSupport + RestraintDead Load 1.5 kNLive Load 3.0kN

Based on a 5m high mullionat 1m centres.Glass Weight 30kg/mWind Load 1200Pa

Base Bracket/Fixing RequirementsRestraint onlyLive Load 3.0kN

FFL Ground Floor

FFL First Floor

Typical Load Requirements

Support

Support


Deductions

MC600

MC619MC618

MC616MC614

MC61250

100125

150170MC601

DK053

DK154

28

12.5

27.5

Glass = W - 25

Without End Pads: Transom/MC601 = W - 55

29 Pressure Plate = W - 58

MC652 = W - 56

MC614

MC644

ACSC212

MC

601

ACSC212

DK053

DK154 ACMC110

MC614

MC644

ACSC212

MC

601

ACSC212

DK053

DK154 ACMC110

W

With End Pads: Transom/MC601 = W - 57


MC60375

ISSUED : MARCH 2013

Mullion Preparation - Stick Build with Spring Pin and Casting

MC600

27.5

27.5

217

MC612 MC614 MC616 MC618 MC619

55

68

40

20

27.5 27.5

Ø4

Ø4

Ø4

Ø4

ACMC695 - Drill Jig

Align drill jig overcentre line andclamp in position

MC612 MC614 MC616 MC618 MC619

78.5

128.5151

177195

Ø4

Ø4

54.5

ACMC650

10

47

Ø5 Ø5 Ø5 Ø5 Ø5Drill with a Ø5mm bitusing ACMC695 drill jigand open to Ø11mm

Ø11 Ø11 Ø11Ø11Ø11

ACMC695 - Drill Jig


Ø11

MC603

MC603

Ø5

102


Transom Preparation - Stick Build with Spring Pin and Casting


MC600

ACMC691 - Drill Jig

ACET060PUA028 ACET060

MC601

MullionTransom

Ø3

Ø3

Ø4

Ø4

Ø3

Ø3

ACET691

6

ACMC650

ACMC600

Transom

Mullion

TransomEnd Pad

MC601

MC601

ACMC600

ACMC600

Apply ASSIL04 - SmallGap sealant

to joint betweentransom and transom

end pad

ACSIL04

Stick Build and Ladder Frame with Shear Blocks



MC600

MC615

MC650

ACMC602

ACET060

13.5 73

25

13.573

PUA028

25

MC601

DK053

DK154

PUA028

25

MC617

MC651

ACMC603

ACET060

13.5 95.5

25

13.595.5 PUA028

ACET060

25

PUA028

ACET060

25

DK053

DK154

ACMC691 - Transom Drill JigACMC692 - Shear Block Drill Jig

20 20

125

MC614MC616MC618MC619

MC616MC618MC619

MC601 ACMC604ACMC604ACMC604ACMC604

ACMC604

ACET060 ACET060


MC600

Stick Build and Ladder Frame with Shear Blocks

MC614

MC616

MC618

MC619

100mm box

125mm box

150mm box

170mm box

17.8

72.8 93.0

101

126

151171

17.872.7

93.0

21.9

6.08.0

12.3

Ø5.0

Ø4.0

Ø4.0

Ø4.0

55.0

15.0

To be unscrewedand moveddepending onmullion depth

MC615100mm box

MC617125mm box

30.0

Ø5mmCtr Hole

183

6.0

ACMC692



MC600

Ladder Frame Assembly - Using Screwports

MC615

MC650

25

MC601

DK053

DK154

MC617

MC651

25 ACET060

MC601

DK053

DK154

PUA028

PUA028

PUA028

PUA028

ACMC604ACMC604 ACMC604ACMC604

ACET060

PUA028

PUA028

PUA028

PUA028

PUA028 PUA028 PUA028 PUA028

ACMC604



MC600

25.0

5.0

6.3

75.0

12525.0

6.3

175.0

Drainage and Pressure Equalisation

250.0

5.0

50mm Nominal

MC652

DK15425 x 5 Drainage Slot 25 x 5 Pressure Equalisation Slot

10

25mm x 10 mm Notch only required if DK052 used as Transom Cover Cap

To prevent noise and air permeability (which may carry moisture), it is good practice to adjust the slotposition to ensure the slot in cover cap is not aligned with the drainage slot in the Pressure Plate.Place additional slot in mid point of Cover Cap if the Transom length is greater than 1800mm.

*

*

A

B

C

A

B

C C

A

Sleeve Details



MC600

MC614

MC616

MC618

MC619

100mm box

125mm box

150mm box

170mm box

MC644Sleeve

MC646Sleeve

MC648Sleeve

MC649Sleeve

28.5

3939

3939

25 41

25 66

4325 43

9.5

9.5

9.5

9.5

66

3050

85

88.5107

114.5133

132.5151

34

34

34

34 67

67

ACET062

Mullion

SleeveNote - Sleeve must

insert into mullion by aminimum of 300mm.

ACET062

ACET062 ACET062

Flat plate to bespecified (by astructural engineer), cutand prepped to suitaperture type.

ACET060

ACET060

MC614

MC616

MC618

MC619

100mm box

125mm box

150mm box

170mm box

3050

3049

3049

Mullion/Transom Sleeves Transom Sleeves



MC600

MC601

MC050 DK154

1050

1050

150

1010

100

Bracket by others

ACET060Position screw to prevent sleeve fromdropping during installation.Remove once complete.

300

min

imum

ACMC644

ACMC644

ACMC644

ACSIL04

SleeveMullionACMC040

ACMC644

Splice Joint

All brackets & fixings must be specifiedby a structural engineer



MC600

24

28

32ACSC208

ACSC212

ACMC115

Type B

Type B

Type A

Type A

Type B

Type A

Type A

Type B

100

100

Glazing

Use ACMX09830 EPDMGasket Sealant

to join corner gasket tostandard gasket

6

ACMC115

Double glazing:ACMC624 - 24mm GlazingACMC628 - 28mm GlazingACMC632 - 32mm Glazing

Single Glazing:ACMC624 - 6 mm Glazing (24.4mm total 17-1-6.4)ACMC628 - 10 mm Glazing (28.8mm total 17-1-10.8)ACMC632 - 14 mm Glazing (32mm total 17-1-14)

6.4

17 Single Glazing Adaptor

17

17

Cleat =ACMC090

MC600 Important Information - Smart Systems

Documents