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Manuale Air Conditioner

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    Contentse 22012

    1 Contents .......................................................................................................... 22 Selection of installation positions for indoor unit..................................................... 4 2.1 Ensure sufficient space for installation and maintenance. ..................................4

    2.2 Height limits of indoor and outdoor units. ....................................................... 43 Selection of installation positions for outdoor unit................................................... 5 3.1.1 Detailed space requirements around the outdoor unit ................................. 54 Installation of indoor unit.................................................................................... 5 Installation fi!ture of outdoor unit ....................................................................... " #efrigerant pipeline connection $ %ir purging......................................................... &" Electrical Connections ........................................................................................ ' ".1 %C Suppl( requirements................................................................................ ' ".2 Indoor )nit to *utdoor )nit ........................................................................... ' ".3 Indoor )nit to %C +ains Suppl( .....................................................................1, ".4 -us connections ..........................................................................................11& #efrigerant C(cle Diagram ................................................................................. 12

    ' rou/leshooting ................................................................................................ 13 '.1 #ecommended Spare parts .......................................................................... 13 '.2 Spare part Identification............................................................................... 14 '.3 Indoor )nit Displa( Interface ........................................................................ 15 '.3.1 %larm Code 0, Compressor Current 0rotection ....................................... 1 '.3.2 %larm Code 01 Condenser emperature 0rotection.................................... 1" '.3.3 %larm Code 02 Compressor DC -us 0rotection ........................................ 1& '.3.4 %larm Code 03 Discharge emperature 0rotection.................................... 1' '.3.5 %larm Code 04 Compressor *erheated 0rotection................................... 2, '.3. %larm Code E, -us Connection ault( .................................................... 21 '.3." %larm Code E1 %C High %larm............................................................... 22 '.3.& %larm Code E2 %C o %larm ............................................................... 23

    '.3.' %larm Code E3 Indoor 0C-s Communication %larm .................................. 24 '.3.1, %larm Code E4 E" *utdoor Sensor ault( ........................................... 25 '.3.11 %larm Code , 1 Indoor Sensor ault( ............................................. 2 '.3.12 %larm Code 2 -C) ault(................................................................... 2" '.3.13 %larm Code 3 6ammed an ................................................................ 2& '.3.14 %larm Code 4 Compressor Startup ault .............................................. 2' '.3.15 %larm Code Indoor7*utdoor Communication ault ..............................3, '.3.1 %larm Code 5 High Discharge emp Shutdon...................................... 31 '.3.1" %larm Code " o Cooling Capacit( 0rotection...................................... 32 '.3.1& %larm Code & o Cooling Capacit( 0rotection...................................... 33 '.3.1' %larm Code ' Compressor )ncontrolla/le............................................. 341, echnical +easurement .................................................................................... 35

    1,.1emperature Sensor Chec8 ..........................................................................35 1,.2Compressor 9iring Chec8 ............................................................................3 1,.3*utdoor +otor Chec8...................................................................................3"11 #efrigerant eel Chec8 ................................................................................... 3&%ppendi! %. Compressor Speed ersus parameter ...................................................3'%ppendi! -. *utdoor )nit %larm ED Indication ..................................................... 4,%ppendi! C. #echarge of #efrigerant....................................................................... 41%ppendi! D. Indoor and *utdoor )nit Schematics ................................................... 4313 9arrant( ........................................................................................................ 45

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    ARNINGe air conditioner operates at high pressure andm ha:ardous oltage leels ;/oth %C and DC< alltallation and serice or8 shall onl( /e conducted /(perl( trained serice personnel.

    sure all poer sources are completel(

    isolated prior to commencing an( installation or serice

    or8. Dou/leec8 that no ha:ardous oltages ;/oth %C

    and DC< are present /efore touching an( potentiall( lie

    parts.e appliance shall /e installed in accordance ith nationaling regulations.

    ldren should /e superised to ensure that the( do not( ith the appliance.s appliance is not intended for use /( persons ithuced ph(sical= sensor( or mental capa/ilities= or lac8 of

    perience and 8noledge= unless the( hae /een gienperision or instruction concerning use of the appliance /(erson responsi/le for their safet(.e 32012

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    Selection of installation positions for indoor unit

    be installed towards the top of the room to ensure highest temperature air isrned to the indoor unit (optimising efficiency)

    be installed at the position where the air delivered from the unit can reach everyer of the room

    avoid bloc!age to the air inlet or outlet of the unit

    to install on top of electronic e#uipment due to ris! of lea!age of condenseder in the case of drain pipe bloc!agee case of modular redundant system installation (i%e% more than 1 unit installed) & ta!en to ensure that all units will be more or less e#ually e'posed to the heat

    rces and able to direct their airflow to the telecom e#uipment inlets%

    1 Ensure sucient space for installationand maintenance.

    allow ease of maintenance and optimum performance it is recommended toure enough space between the unit and the walls%ention: If there are some additional devices to install to the air conditioner (such asBCU) !e sure add to the installation s"ace for these devices#

    2 Height limits of indoor and outdoor units.acceptable for the indoor unit to be located above or below the outdoor unit up to aimum of m (see below)%

    to avoid bending the piping lines e'cessively so as to avoid possible negative impactn the performance of the units%e *2012

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    Selection of installation positions for outdoorunit

    all the outdoor unit in a position which can stand the load of the machine weightwhich will not cause e'cessive vibrations and noise

    all the unit in a well ventilated location not e'posed to rain or direct sunshine

    ere the noises generated from the unit will not affect the neighboring placesnot install the unit on a non-metal framenot install the unit in places where there is ris! of e'posure to inflammable gasesattention to the drainage of the condensed water from the base plate during

    rationd the air outlet being directly against the wind%

    1 Detailed space requirements around the outdoor unite 2012

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    elines can be connected in the directions of (1) (2) (3) (*) andas indicated in Fig%1% +hen the pipelines are connected in thections of (3) (*) and () a groove for the pipes has to bened at the proper place on the base stand%nstallation of $all%mountin& "latehe wall-mounting plate firmly on the wall with screws% /a!e of the leveling of the plate% . slanted wall-mounting plate

    ht eopardise the smooth discharge of the condensed water%rill hole throu&h the $all

    a holes slightly below the wall-mounting plate with a holemeter of mm (2-3) and the outer edge of the hole -10mm

    -2) lower than the inner edge (Fig%2) so that the condenseder can smoothly flow out% 4ut the wall penetrating pipe to properth according to the thic!ness of the wall (3-mm (110-1)er than the wall thic!ness) and insert the pipe as indicated in2%nstallation of drain "i"eall the refrigerant pipelines of the indoor unit in accordance withdirection of the wall holes% Tightly wrap the drain pipe and thegerant pipelines with tape% /a!e sure that the drain pipe iserneath the refrigerant pipelines% (Fig%3) (+hen the drain pipeses the room interior some condensed water might occur to itsaces if the humidity is very high)%nstallation of indoor units the connection wires connecting pipelines and drain pipeugh the wall hole% 5ang the indoor unit on the hoo!s at the top ofwall-mounting plate so that the hoo!s at the bottom of the indoormatch the hoo!s of the wall-mounting plate% (Fig%*)

    ns"ectionhec! if the hoo!s at the top and bottom are firmly fi'ed%hec! the indoor unit is properly leveled%he drain pipe should not curve upward (Fig%)%he drain pipe should be located below the refrigerant pipesg%)%e 2012

    4 Installation of indoor unit

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    Installation !ture of outdoor unit

    protect the unit try to ship the product to the installation location in its original!agehe center of gravity of the unit is not at the geometric center special caution shoulda!en when using hoisting cables to lift it upng shipping the outdoor unit must not be slanted to over * degrees (,o not storeunit in a hori6ontal orientation)%8'pansion bolts to fi' the mounting supports on the wallbolts and nuts to fi' the outdoor unit firmly on the supports and ensure the unit isle unit is installed on the wall or at the rooftop the supports have to be firmly fi'ed soo resist earth#ua!e or strong wind%ensions for parallel units installationse 92012

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    #efrigerant pipeline connection $ %ir purgingdust foreign articles air or moisture should be allowed to enter the air conditioningem% 4areful attention should be paid when pipeline connection for outdoor unit ise% Try to avoid repeated curves as much as possible otherwise hardening or crac!s

    ht be caused to the copper pipes% :uitable wrenches should be used when theline connection is done so as to ensure appropriate tor#ue (refer to following tor#uee 1)% 8'cessive tor#ue might damage the oints while too little tor#ue might lead toage%r "ur&in& $ith vacuum "um"

    hec! that li#uid and gas pipeline connections haveen properly connected remove the charging portp and connect the manifold gauge and the vacuummp to the charging valve by service hoses as shown

    g%%

    pen the valve of the low pressure side of manifolduge then run the vacuum pump%

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    Electrical 'onnectionsU+I-N: Before connectin& or disconnectin& an. electricalnnections ensure that all "o$er is disconnected from the s.stem#

    1 %' Suppl( requirements:upply

    2 Indoor )nit to*utdoor )nit$ndoor 7nit is connected to the ;utdoor 7nit via the * core (* ' 1%mm 2) cable provided%cable provides both power to the ;utdoor 7nit and communication between the $ndoorand ;utdoor 7nit% The cable is provided already connected to the $ndoor 7nit and

    uld be connected to the ;utdoor 7nit according to the diagram belowCyure the cable using the provided strain relief and replace the metal cover plate once wiringomplete%

    en Dellow

    e A2012

    c!

    "ominal.B

    (3): $=".B

    (1)B$T5

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    3 Indoor )nit to %'+ains Suppl($ndoor 7nit is connected to the .4 /ains supply via the 3 core (3 ' 2%mm 2) cable

    vided% $t is recommended to use a dedicated circuit for powering each airconditioning unit%.4 /ains :upply circuit to the $ndoor 7nit should have amum capacity of 1.% $t is recommended to protect the circuit supplying the air conditioner by. circuit brea!er% $t is also recommended to install an isolation switch (or otheronnect mechanism) to allow the unit to be safely isolated from the .4 /ains :upplyng maintenancerepair wor!%

    e ;-ronreen7?elloefer to section A%2e 12012

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    3.2 %larm 'ode 1 7'ondenser /emperature rotection%larm 'ode '')863 9+onitor %larm:

    01 Condenser Highurce

    door )nitndition

    door )nit actiates high condenser temperature protection if condenser coilperature rises to 5&;. Compressor speeds ersus condenser temperature

    el are shon as folloscondenser 4&; Compressor= fan speed under indoor control 4&;G condenser 5&;

    Speed limited= fan speed 1,,J

    5&;G condenser ; Speed reduces= fan speed 1,,Jcondenser ; Compressor stops= fan speed 1,,Jcondenser G4&; Compressor= fan speed under indoor control

    rective Action:

    c! if the fan is wor!ing

    tart the 7nitstill e'ists

    orm -utdoor 9otorc, and see if it is o!

    lace ;utdoor 7nit /odule

    still e'istslace the Fan

    still e'iststed performance under hotate "o action to be ta!en%

    T.mbient high andmpressor speed highH

    an the condenser coil andheat sin!

    still e'ists

    c! if condenser coilheat sin! are dirty

    lace outdoor unitT8Cdoor 9otor Chec, refer to section A%3e 192012

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    3.3 %larm 'ode 2 7 'ompressor D' ,us rotectionAlarm Code CCU%7 89onitor Alarm

    02 Comp DC -us ource

    door )nitndition

    h measuring the DC -us suppl( oltage to the compressor in the outdoor unit=en the oltage is out of the normal operation range= the unit ill protectiel(er the compressor frequenc( or stop or8ing.he DC -us oltage )G 32, for 5s= this protection ill /e actie. Compressoreds ersus DC -us oltage leel are shon as follos

    ) 34, @o restrain3,, G ) 34, Speed limited21, G ) 3,, Speed reduced) 21, Compressor stops

    mar8 he outdoor unit incorporates a 0oer actor Correction ;0C< circuit.0C circuit regulates the DC -us oltage to appro!imatel( 3&3DC hile the

    mpressor is running and sitches off hen the compressor stops running.en the 0C circuit sitches off= the DC -us oltage drops to appro!imatel( the8 of the %C or DC input suppl( oltage.0C circuit is disa/led if a temperature sensor mounted to the heat sin8

    ects that the heat sin8 temperature e!ceeds appro!imatel( &,;. If thempressor starts or runs hile the 0C circuit s shut don= oltage protection

    /e actiated if the pea8 of the input %C or DC oltage to the outdoor unit is

    than 32, for 5 seconds.rective Action:c! if the fan is wor!ing

    orm -utdoor 9otorc, and see if it is o!

    lace the Fanstill e'ists.mbient highH (i%e% I0;)

    c! if condenser coil andeat sin! are dirty

    lace ;utdoor 7nit

    T8Cutdoor 9otor Chec, >efer to section A%3

    an 4ondenser 4oil and5eatsin!

    ted performance under hotate "o action to be ta!en%

    tart the 7nitstill e'istslace ;utdoor 7nit /odule

    still e'istse 1?2011

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    3.4 %larm 'ode 3 7 Discharge /emperature rotectionAlarm Code CCU%7 89onitor Alarm

    03 Discharge Highurce

    door )nitndition

    door )nit actiates Discharge emperature protection if the Dischargeperature is '5;. Compressor speeds ersus emperature leels are shonollos

    Compressor= fan speed under indoor control Discharge G&;Speed limited &; Discharge G1,,;

    Speed reduces 1,,; Discharge G115;Compressor stops Discharge F115;Compressor= fan speed under indoor control Discharge G&;

    mar8cated 5 alarm if compressor stops ticerective Action:c! if the fan is wor!ing

    orm -utdoor 9otorc, and see if it is o!

    lace the Fanstill e'ists

    ted performance under hotate "o action to be ta!en%

    tart the 7nitstill e'istslace ;utdoor 7nit /odule

    still e'ists.mbient highH (i%e% I0;)

    c! if condenser coil andeat sin! are dirty

    c! lea!age of pipeharge refrigerant ifecessary%

    still e'istslace ;utdoor 7nit

    an 4ondenser 4oil and5eatsin!

    still e'istsT8Cutdoor 9otor Chec, >efer to section A%3e 1A2011

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    3.5 %larm 'ode 4 7 'ompressor *erheated rotectionrm Code

    04urce

    door )nitU%7 89onitor Alarm

    omp High empndition

    compressor /uiltBin oerheated protection actie. he contact is normall(rted and connected to outdoor unit 0C- ;C@1,3= la/eled K*BHE%L

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    3." %larm 'ode E6 7 'ool,us 'onnection ;ault(Alarm Code CCU%7 89onitor Alarm

    E, -us aulturce

    oor )nit ;C15, 0C-as 0ressure +eter and Compressor Current ia CC)B,3 tohec8 if the( are sta/le as ell. 0lease refer to the folloing ta/le ithfferent am/ient temperature points ia CC)B,3.ent

    ion 0ressure

    5,511"

    mpressorurrent%@om +a!

    mar8e >as 0ressure +eter measures ith unit psig= it can /e conerted to psi

    ue /( adding 14." to the measured alue.f a measured reading is higher than the ma!imum in the ta/le= please tr(o release gas until the reading is ithin the range.f the measured pressure is loer than the minimum in the ta/le= it is

    3&3"335343332313,2'2&2"225

    2423

    &'&&4&"2&,&4&&3&24&12&,,"&&"""4"52"4,

    "2&"1

    ''5'&2'&'55'42'2&'15',2&&&&"5&2&4&&35&22

    &,&"'5

    &.'&.&4&."2&.,&.4&&.3&.24&.12&.,,".&&"."".4".52".4,

    ".2&".1

    '.'5'.&2'.&'.55'.42'.2&'.15'.,2&.&&&."5&.2&.4&&.35&.22

    &.,&".'5

    1,.'51,.&,1,.51,.511,.31,.211,.,"'.'2'.""'.3'.4&'.33'.1''.,4

    &.&'&."5

    12'.&&12&.1412.4,124.122.'2121.1&11'.4411".",115.'114.22112.4&11,."41,'.,,1,".2

    1,5.521,3."&

    144.31142.3&14,.4413&.5113.5&134.4132."113,."&12&.&412.'1124.'&123.,4121.1111'.1&

    11".24115.31

    15&."415.1154.4'152.315,.2314&.11145.'&143.&5141."313'.,13".4"135.35133.22131.,'

    12&.'"12.&4

    &.1&.,".'".&".".5".3".,.".4.3.1.,5.'

    5.&5."

    &.'&.&&."&.&.4&.3&.1".&".5".2".1.'.&."

    ..5

    '."'.'.5'.4'.2'.1&.'&.&.3&.,".'"."".".5

    ".4".3

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    necessar( to discharge all refrigerant. acuumi:e first= and then chargehe liquid refrigerant into air conditioner.lease do not let other cooling medium= e!cept specified #41,% or air

    enter into the cooling circulation s(stem. *therise= there ill /ea/normal high pressure in the s(stem to ma8e it crac8 and lead topersonal inTuries.mar8ase chec8 %ppendi! C for information of #efrigerant #echarge.e 3?2011

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    ""endi/ A# Com"ressor 6"eed versus"arameter$ AC In"ut >olta&e Com"ressor 6"eed =imitre are seeral compressor speed limits to ensure the proper operation. he %Coltage changeoer point on the fan inerter unit from %C to DC mode has

    ended don to 13,= ith indoor fan speed limitation for input oltages /elo. 9e also need to limit the ma!imum compressor speed for input oltages

    o 1, to preent oerloading the outdoor unit poer circuit. hempressor speed should /e limited as follos,%C ",H:%C 'H:

    %C &H:%C "H:%C H:%C 5H:%C 4H:%C 3H:%C 2H:%C 1H:%C 5,H:%C 5'H:%C 5&H:%C 5"H:%C 5H:%C ,H:

    &h Am!ient +em"erature Com"ressor 6"eed =imitunit can or8 up to a ma!imum outdoor am/ient temperature of 51C ;as

    asured /( the outdoor unit

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    ""endi/ B# -utdoor Unit Alarm4 =dicationial

    or Detail

    door %m/ient Sensor Errordenser Sensor Error

    mpressor Discharge Sensor Errortection Detail

    mmunication protectionrent protectiondule protection functioner #efrigeration protectiontage 0rotectioncharge protectionoor too cold7oerheated

    pressure protectiontdoor ED D3

    sh 1 timeStop 5ssh 2 timesStop 5ssh 3 timesStop 5ssh ' timesStop 5s

    sh " timesStop 5ssh & timesStop 5ssh 14 timesStop 5ssh 15 timesStop 5stdoor ED D3

    shshshshshshshshE% ;utdoor P4E B,3e *02011

    Suction Sensor ErrorCompressor *erheated;due toon7off oerBc(cling= 25,%C 15%e *32011

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    +:

    E 25,%C 3,%e **2011

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    Warrant.he Warrant. of the "roduct:overs the product against faulty materials and manufacturing defects for the shorter of a period ofteen (1?) months from the date of manufacture or twelve (12) months from the date of installation%overs replacement of parts provided under this +arranty for the remainder of the period of +arrantyhe product into which they are incorporated or applied%oes not cover any consumables including accessories andor air filters supplied with the productss such items are shown to be defective when the product was f irst purchased by the owner%oes not cover any damage to paintwor! metalwor! or finished trims of the product caused byhering atmospheric fallout hail salt or other corrosive residue%he Warrant. $ill not a""l. if:e product is damaged by the use of an accessory not supplied by 4oolsure Btd%e product is installed by a person other than 4oolsure BtdNs certified installerrepairer%

    e product case is opened by a person other than 4oolsure BtdNs certified installerrepairer%e product is damaged by a failure to chec! and clear obstructions in both indoor and outdoorons of the product including the air fil ters vents coils and drainage pipes%e product is re-installed during the period of the +arranty at any location other than the originalion%nder the Warrant.:ulty parts covered by the +arranty will be repaired or replaced at 4oolsure BtdNs discretion bysure Btd or a 4oolsure Btd recognised repairer upon return to 4oolsure Btd or 4oolsure BtdNsgnised repair agent%e owner is responsible for all transport costs and intransit insurance costs if the product or part has

    e returned for repair to 4oolsure BtdNs or 4oolsure BtdNs recognised repair agent% +heneverible the product should be returned in its original carton and pac!ing or alternatively in pac!ingble to prevent damage to the product% 4oolsure Btd will not accept responsibility for damage to theuct caused by unsuitable or inade#uate pac!ing%e owner is responsible for all travelling labour and transport costs if the owner re#uests any repaire performed on site%

    e owner is at all times responsible for the repair of defects caused by accidental or intentionalage improper voltage fire misuse abuse neglect alterations by or negligence of the ownerrrect or incomplete installation or operation by the owner .cts of =od vermin or foreign matterring the product e%g% dirt and moisture% >efer to the ;wnerNs $nstruction /anual for operation andr information%or re"air of the "roduct under the Warrant.:oolsure Btd should be contacted within thirty (30) days of the fault developing via email telephoneostal address shown at the last page of this manualoolsure Btd shall allocate a >epair >eference number and advise how the repair shall be processedfaulty part returned for repair new replacement part supplied etc)%

    e +arranty with the original purchase documents must be presented to 4oolsure BtdNs recognisedbutor or repairer or the recognised distributorNs repair agent on re#uest%mitations of Warrant.:

    he warranty shall not cover any conse#uential or resulting liability damage or loss to property or lifeng directly or indirectly out of any defect in the productoolsure BtdNs obligation under the warranty shall be limited to repair or providing replacement ofctive parts only under the warranty period%

    nder no circumstances shall 4oolsure BtdNs obligation e'ceed that of the purchase price of theuct%case of any dispute the 4oolsure Btd reserves the right for final udgement and decision%

    e *2011

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