MANFAATAN “GREEN ELECTRICITY”jcm.ekon.go.id/en/uploads/files/Document JCM/Presentation/Workshop... · Okt 2014, Ground Breaking Æ Pondasi SP Boiler Tuban 4 Project Effective

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MANFAATAN “GREEN ELECTRICITY” WASTE HEAT RECOVERY FOR POWER

GENERATION (WHRPG)MENUJU INDUSTRI BERWAWASAN LINGKUNGAN

PT SEMEN INDONESIA (PERSERO) Tbk.

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`SEMEN PADANG SEMEN GRESIK SEMEN TONASA TLCC

Together We Build A Better Future

WHRPG “GREEN ELECTRICITY”PT SEMEN INDONESIA (PERSERO) TBK

Together We Build A Better Future

1957 : Inauguration of Gresik I, installed capacity of 250,000 ton cement per annum

1991 : Initial Public Offering, Market Cap.: IDR0.63tn, resulting shareholding structure post IPO:

● Government of Republic of Indonesia: 73%

● Public: 27%

1995 : Acquisition of PT Semen Padang (Persero) and PT Semen Tonasa (Persero)

1998 : Cemex became a strategic partner, Market Cap.: IDR4.9tn

2006 : Blue Valley Holdings bought Cemex’s 24.9% stake in SMGR, Market Cap.: IDR21.5tn

2010 : In March 31, Blue Valley Holdings sold all of its stake ownership in SMGR, Market Cap per April 30, 2010: IDR72.1tn

2012 : Acquisition of Thang Long Cement Vietnam, Total installed capacity of 2.3mm tons, Market Cap Dec 19th, 2012: IDR91.9tn

2013 : PT Semen Gresik (Persero) Tbk transformed by changing the corporate name to PT Semen Indonesia (Persero) Tbk.

BRIEF HISTORY

OWNERSHIP STRUCTURE

Public (48.99%)

The Government of the Republic of Indonesia (51.01%)

PT Semen Indonesia (Persero) Tbk.

PT Semen Padang PT Semen Tonasa Thang Long Cement, VN

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• Design Capacity : 106.3 mt

• Production Capacity : 74.0 mit

• Domestic Growth : 5.0%

• Domestic Utilization: 70%

•Supply

Domestic : 69 mt

Export : 5 mt

Import : 3 mt

Domestic Capacity (2017)

2017F

1. Semen Indonesia 35.5 mt

2. Indocement TP 24.9 mt

3. Lafarge Holcim Indonesia 14.5 mt

4. Semen Merah Putih 7.5 mt

5. Semen Bosowa 7.0 mt

6. Semen Anhui Conch 4.5 mt

7. Semen Baturaja 3.8 mt

8. Semen Pan Asia 1.9 mt

9. Siam Cement Group 1.8 mt

10. Semen Jui Shin 1.5 mt

11. Semen Serang (Haohan) 1.2 mt

12. Semen Jakarta 1.0 mt

13. Semen Hippo (Sun Fook) 0.6 mt

14. Semen Kupang 0.3 mt

15. Semen Puger 0.3 mt

TOTAL 106,3 mio ton

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ProjectWaste Heat Recovery Power

Generation

Location Tuban, East Java

Capacity Expected Max 30,6 MW

Investment USD 60 Million

GHG Scheme JCM (Joint Crediting Mechanism)

USD 11 Million (Committed/subsidy)

Emission Reduction

Expected 122,000 - 150,000 t-CO2/y

Special NoteOne of the first JCM projectJapan - Indonesia

Progress Construction (2015 – 2017)

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Jan 2014: Preliminary Design

Ags 2014, Contract Signed

Juni 2015, Main Equipt First Shipment (FOB)

Sep 2015, Main Eq First Erection

Feb 2016, Main Eq Last Shipment

Construction Completion, Juni 2017 ▪

Commissioning Finish, January 2018 ▪

Okt 2014, Ground Breaking Pondasi SP Boiler Tuban 4Project Effective date

Maret 2015, Main Engineering finished JFE

a). Civil Construction finishedb). Main Equipt delivery

c). Mech. Construction started

a). Plant Site Readyb). Main Equipment Contractc). Foreign Engineering by JFE

Commercial, March 2018 ▪

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Clinker Production Process Waste :(A) 288.000 x 2 (Pre Heater)

+ (B) 245.000 (Cooler)

Waste Heat Recovery System :1. Power (design) : 30.6 MW2. Reduce CO2 : 122,358 Ton/year

Hot Gas :Q : 245.000 Nm3/hT : 325 C

Hot Gas :Q : 288.000 x 2 Nm3/hT : 400 C

Power :30.6 MW

SUB X1VFINISHMILL

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A B C D E(A*B*C*D)

Quantity of Electricity Generation

Generation Capacity

(MW)

Operating day per

year (days/y)

Time(hrs/day）

Operating Rate

Electricity(MWh)

Dry Season 28 164.5 24 1 110,544

Rainy Season 22 164.5 24 1 86,856

The quantity of electricity consumption

3.69 365 24 1 32,324

The quantity of net electricity generation by the WHR system which replaced grid electricity import

165,076

REy = EGy * EFgrid

＝ 165,076 MWh/y * 0.903 tCO2 e/MWh＝ 149,063 tCO2e/y

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Contract Formation on JCMJCM Agreement

JCM Subsidy from Japan

International Consortium

Japanese GovernmentIndonesian Government

GHGReductions

Construction Operation Maintenance MRV

Engineering Equipment Supply

Semen Indonesia’s Budget

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1 STG SYSTEM Remarks

PR

ICE

Foreign

JPY 2.788 bil Major Equipment Supply Portion (Boiler, Turbine Generator, Control System & Air

Cooling System, etcEq. to IDR 312.3 bil

IDR 4 bil For erection and Commisioning

Local IDR 328.6 bil

Estimated Budget for local Mechanical & Electrical installation, Civil Buidling, Local

fabrication, Dust Conveying, Water Treatment Plant

TOTAL IDR 644.9 bil

Subsidy JPY 1,061,644,000(IDR 118.9 bil)Nett investasi = Rp 526M

11Steam Turbine & Generator

AQC Boiler Area

SP Boiler

Air Cooled CondenserBOILER

Air Cooled Condenser

Turbine Generator

TG House

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Thank You...#Perlabuhan Khusus Biringkasi