CERN Accelerator School, Erice 2013 MAGNETIC DESIGN Ezio Todesco European Organization for Nuclear Research (CERN) Thanks to P. Ferracin and L. Rossi
Feb 10, 2016
CERN Accelerator School, Erice 2013
MAGNETIC DESIGN
Ezio TodescoEuropean Organization for Nuclear Research (CERN)
Thanks to P. Ferracin and L. Rossi
CERN Accelerator School, Erice 2013 Magnetic design - 2
IRON and coil magnets
Iron dominated magnetsShape of the field given by the ironWinding give the fluxLimited to 1.8 T by iron saturation
Winding can be resistive /superconductive The supercoductive option os also called superferric – warm or cold yoke
Coil dominated magnetsShape of the field given by the conductor positionLimited by field tolerated by conductorIron gives second order effect (acts as a
virtual coil, field enhancement)
Low-loss injector magnet,F. Borgnolutti, et al, MT22 (2012)
Superferric corrector, F. Toral, et al, MT22 (2012)0 2 4 6 8 10 12 14 16 18 20
Operational field (T)
HTSNb-Ti Nb3SnFe
CERN Accelerator School, Erice 2013 Magnetic design - 3
CONTENTS
Coil lay out and field quality constraints
Field versus coil width, superconductor and filling ratio
DipolesQuadrupoles
Block design
Iron and persistent currents
CERN Accelerator School, Erice 2013 Magnetic design - 4
1. FIELD QUALITY CONSTRAINTS
Field given by a current line (Biot-Savart law)
using
!!!
we get
1
132 ...11
1
n
nttttt
1t
1
11
00
0
1
1
00
0
22)(
n
n
ref
n
ref
n
n
R
iyx
z
R
z
I
z
z
z
IzB
0
0
0
0
0
1
1
2)(2)(
z
zz
I
zz
IzB
Jean-Baptiste Biot,French
(April 21, 1774 – February 3, 1862)
Félix Savart, French
(June 30, 1791-March 16, 1841)
-40
0
40
-40 0 40
z 0 =x 0 +iy 0
x
y
z=x+iy
B=B y +iB x
)()()( ziBzBzB xy
CERN Accelerator School, Erice 2013 Magnetic design - 5
1. FIELD QUALITY CONSTRAINTS
Now we can compute the multipoles of a current line at z0
Definition of multipolar expansion
A perfect dipole has b1=10000, and all others bn an = 0In log scale, the slope of the multipole decay is the logarithm of (Rref/|z0|)
1
11
4 )(10
n
n refnnxy R
iyxiabBiBB
1
11
00
0
1
1
00
0
22)(
n
n
ref
n
ref
n
n
R
iyx
z
R
z
I
z
z
z
IzB
0ziyx
0
01
1Re
2 z
IB
1
010
40
2
10
n
refnn z
R
Bz
Iiab
CERN Accelerator School, Erice 2013 Magintc design – 6
1. FIELD QUALITY CONSTRAINTS
Perfect dipolesCos: a current density proportional to cos in an annulus – One can prove it provides pure field -
+ self supporting structure (roman arch)+ the aperture is circular, the coil is compact+ easy winding, lot of experience
-60
0
60
-40 0 40
+
+-
-j = j0 cos q
q
An ideal cosA practical winding with one layer and wedges[from M. N. Wilson, pg.
33]
A practical winding with three layers and no
wedges[from M. N. Wilson, pg.
33]
wedgeCable block
Artist view of a cos magnet
[from Schmuser]
CERN Accelerator School, Erice 2013 Magnetic design - 7
1. FIELD QUALITY CONSTRAINTS
We compute the central field given by a sector dipole with uniform current density j
Taking into account of current signs
This simple computation is full of consequencesB1 current density (obvious)B1 coil width w (less obvious)B1 is independent of the aperture r (much less obvious)
q ddjI +
+
-
-
a
w
r
aq
q
a
a
sin2cos
22 00
1 wj
ddj
Bwr
r
0
0
0
01
cos
2
1Re
2 z
I
z
IB
q
CERN Accelerator School, Erice 2013 Magnetic design - 8
1. FIELD QUALITY CONSTRAINTS
A dipolar symmetry is characterized byUp-down symmetry (with same current sign)Left-right symmetry (with opposite sign)
Why this configuration?Opposite sign in left-right is necessary to avoid that the field created by the left part is canceled by the right oneIn this way all multipoles except B2n+1 are canceled
these multipoles are called “allowed multipoles”Remember the power law decay of multipoles with order And that field quality specifications concern only first 10-15 multipoles
The field quality optimization of a coil lay-out concerns only a few quantities ! Usually b3 , b5 , b7 , and possibly b9 , b11
+
+
-
-
r
w
...)(
4
5
2
31
refref R
zB
R
zBBzB
...101)(
4
4
52
2
34
1refref R
zb
R
zbBzB
CERN Accelerator School, Erice 2013 Magnetic design - 9
1. FIELD QUALITY CONSTRAINTS
Multipoles of a sector coil
for n=2 one has
and for n>2
Main features of these equationsMultipoles n are proportional to sin ( n angle of the sector)
They can be made equal to zero !Proportional to the inverse of sector distance to power n
High order multipoles are not affected by coil parts far from the centre
r
wRjB
ref1log)2sin(
02 a
a
a
a
a
q
q
wr
r
nnref
wr
rn
nref
n ddinRj
ddinRj
C 11
01
0)exp(
)exp(
22
n
rwr
n
nRjB
nnnref
n
2
)()sin(2 2210 a
CERN Accelerator School, Erice 2013 Magnetic design - 10
1. FIELD QUALITY CONSTRAINTS
First allowed multipole B3 (sextupole)
for =/3 (i.e. a 60° sector coil) one has B3=0
Second allowed multipole B5 (decapole)
for =/5 (i.e. a 36° sector coil) or for =2/5 (i.e. a 72° sector coil)
one has B5=0
With one sector one cannot set to zero both multipoles … let us try with more sectors !
wrr
jRB
ref 11
3
)3sin(2
0
3
a
33
40
5
11
5
)5sin(
wrr
jRB ref a
+
+
-
-
a
w
r
CERN Accelerator School, Erice 2013 Magnetic design - 11
1. FIELD QUALITY CONSTRAINTS
Coil with two sectors
Note: we have to work with non-normalized multipoles, which can be added together
Equations to set to zero B3 and B5
There is a one-parameter family of solutions, for instance (48°,60°,72°) or (36°,44°,64°) are solutions
wrr
jRB ref 11
3
3sin3sin3sin 123
20
3
aaa
33
123
40
5)(
11
5
5sin5sin5sin
wrr
jRB
ref aaa
0.0
5.0
10.0
15.0
20.0
25.0
30.0
35.0
40.0
45.0
50.0
a1
a2
a3
0)5sin()5sin()5sin(
0)3sin()3sin()3sin(
123
123
aaaaaa
CERN Accelerator School, Erice 2013 Magnetic design - 12
1. FIELD QUALITY CONSTRAINTS
With one wedge one can set to zero three multipoles (B3, B5 and B7)
What about two wedges ?
One can set to zero five multipoles (B3, B5, B7 , B9
and B11) ~[0°-33.3°, 37.1°- 53.1°, 63.4°- 71.8°]
0)3sin()3sin()3sin()3sin()3sin( 12345 aaaaa
0)5sin()5sin()5sin()5sin()5sin( 12345 aaaaa
0)7sin()7sin()7sin()7sin()7sin( 12345 aaaaa
0)9sin()9sin()9sin()9sin()9sin( 12345 aaaaa
0)11sin()11sin()11sin()11sin()11sin( 12345 aaaaa
One wedge, b3=b5=b7=0 [0-43.2,52.2-67.3]
Two wedges, b3=b5=b7=b9=b11=0 [0-33.3,37.1-53.1,63.4- 71.8]
CERN Accelerator School, Erice 2013 Magnetic design - 13
1. FIELD QUALITY CONSTRAINTS
Limits due to the cable geometryFinite thickness one cannot produce sectors of any widthCables cannot be key-stoned beyond a certain angle, some wedges can be used to better follow the arch
One does not always aim at having zero multipoles
There are other contributions (iron, persistent currents …)Codes can estimate and optimize (e.g. ROXIE) – but never lose the feeling of what you are doing ! (more info USPAS Unit 8)
RHIC main dipoleOur case with two wedges
0
20
40
60
0 20 40 60x (mm)
y (m
m)
CERN Accelerator School, Erice 2013 Magnetic design - 14
CONTENTS
Coil lay out and field quality constraints
Field versus coil width, superconductor and filling ratio
DipolesQuadrupoles
Block design
Iron and persistent currents
CERN Accelerator School, Erice 2013 Magnetic design - 15
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
The coil width is the main parameter of magnet design
First decision of the magnet designer: how much superconductor ? jwB 1
0
500
1000
1500
2000
2500
0 5 10 15
Eng
. cur
ent d
ensi
ty (
A/m
m2 )
Field (T)
Nb-Ti 1.9 K
0
500
1000
1500
2000
2500
0 5 10 15E
ng. c
uren
t den
sity
(A
/mm
2 )
Field (T)
Nb-Ti 1.9 K
High field Large coil $$ Lower current density
Low field Smaller coil Larger current density
CERN Accelerator School, Erice 2013 Magnetic design - 16
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
Aim: approximate analytical equations for magnetic designWe recall the equations for the critical surface
Nb-Ti: linear approximation is goodwith s~6.0108 [A/(T m2)] and B*
c2~10 T at 4.2 K or 13 T at 1.9 K
This is a typical mature and very good Nb-Ti strandTevatron had half of it!
),()(, BbsBj csc
0
2000
4000
6000
8000
0 5 10 15B (T)
j sc(A
/mm
2 )
Nb-Ti at 1.9 K
Nb-Ti at 4.2 K
CERN Accelerator School, Erice 2013 Magnetic design - 17
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
The current density in the coil is lowerStrand made of superconductor and normal conducting (copper)
Cu/noCu is the ratio between the copper and the superconductor, usually ranging from 1 to 2 in most cases
If the strands are assembled in rectangular cables, there are voids:
w-c is the fraction of cable occupied by strands (usually ~85%)
The cables are insulated: c-i is the fraction of insulated cable occupied by the bare cable (~85%)
The current density flowing in the insulated cable is reduced by a factor (filling ratio)
The filling ratio ranges from ¼ to 1/3The critical surface for j (engineering current density) is
)()( BbsBjc
noCuCuiccw
/1
1
)()( , BjBj cscc
CERN Accelerator School, Erice 2013 Magnetic design - 18
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
We characterize the coil by two parameters
c: how much field in the centre is given per unit of current density: ratio between peak field and central fieldWe can now compute what is the highest peak field that can be reached in the dipole in the case of a linear critical surfaceMargin: you must stay at a certain distance from the critical surface (typically 80% of jss, Bss)
jB c jBB cp
bs
sB
c
css
1
)()( BbsBjc
0
500
1000
1500
2000
2500
0 5 10 15
Cur
rent
den
sity
j (A
/mm
2 )
Magnetic field B (T)
j=s(B*c2-B)
Bp=cj[Bp,ss,jss]
j=ks(b-B)
bs
sB
c
cssp
1,
CERN Accelerator School, Erice 2013 Magnetic design - 19
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
Hypothesis of 60sector coil:
This is the easy part – with two sectors a bit more realistic
Ratio peak field/central field: empirical fit (one can make better
a~0.045
jB c wcc 0 3
sin2 0
1
wj
B
w
arrw 1~),(
1.0
1.1
1.2
1.3
0.0 0.5 1.0 1.5 2.0equivalent width w/r
[
adim
]
TEV MB HERA MB
SSC MB RHIC MB
LHC MB Fresca
MSUT D20
HFDA NED
CERN Accelerator School, Erice 2013 Magnetic design - 20
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
We now can write the short sample field for a sector coil as a function of
Material parameters c, B*c2
Cable parameters Aperture r and coil width w
Best values: a=0.045 c0=6.6310-7 [Tm/A]
for Nb-Ti s~6.0108 [A/(T m2)] and b~10 T at 4.2 K or 13 T at 1.9 K
(see also Excel file available in material)
Please note: this is a handy estimate, neglecting iron, to have an idea of the trends
w
arrw 1~),(b
s
sB
c
css
1
bsw
war
swB
c
css
0
0
11~
wcc 0~
CERN Accelerator School, Erice 2013 Magnetic design -.21
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
Evaluation of short sample field in sector lay-outs for a different apertures
Please note that the operational field is ~80% of this valueTends asymptotically to b~ 13 T, as b w/(1+w), for w
Example: LHC coil ~30 mm width, short sample ~10 T, operational ~8 T
0
5
10
0 10 20 30 40 50
Cen
tral
fie
ld (
T)
Coil width (mm)
r=28 mm
r = 50 mm
r = 75 mm
Nb-Ti 1.9 K
CERN Accelerator School, Erice 2013 Magnetic design -. 22
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
Case of Nb3Sn – an explicit expressionAn analytical expression can be found using a hyperbolic fit
that agrees well between 11 and 17 Twith s~3.9109 [A/(T m2)] and b~21 T at 4.2 K, b~22 T at 1.9 K Using this fit one can find explicit expression for the short sample field
and the constant c are the same as before (they depend on the lay-out, not on the material)
0
2000
4000
6000
8000
0 5 10 15 20 25B (T)
j sc(A
/mm
2 )
Nb-Ti at 1.9 K
Nb-Ti at 4.2 K
Nb3Sn at 1.9 K
Nb3Sn at 4.2 K
1)(
B
bsBjc
11
4
2 0
0
ws
bwsB
c
css
CERN Accelerator School, Erice 2013 Magnetic design -. 23
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
Evaluation of short sample field in sector lay-outs for a different apertures
Tends asymptotically to b~22 T but slowly
11
4
2 c
css s
bsB
0
5
10
15
20
0 10 20 30 40 50
Cen
tral
fie
ld (
T)
Coil width (mm)
r=28 mm
r = 50 mm
r = 75 mm
Nb3Sn 1.9 K
Nb-Ti 1.9 K
CERN Accelerator School, Erice 2013 Unit 9: Electromagnetic design episode II – 9.24
2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS
SummaryNb-Ti is limited at 10 TNb3Sn allows to go towards 15 T
Approaching the limits of each material implies very large coil and lower current densities – not so
effectiveOperational current densities are typically ranging between 300 and 600 A/mm2
Operational bore field versus coil width (80% of short sample at 1.9 K taken for models)
Operational overall current density versus coil width (80% of short sample at 1.9 K taken for models)
0
5
10
15
0 10 20 30 40 50 60 70 80
Bor
e fi
eld
(T)
Equivalent coil width (mm)
Nb-Ti
Nb3Sn
Nb3Sn (in construction)
LHC
RHIC
TevatronHERA
SSC
HFDMSUT D20
HD2
FRESCA
11T LD1 FRESCA2
0
100
200
300
400
500
600
0 10 20 30 40 50 60 70 80
curr
ent d
ensi
ty j o
(A/m
m2 )
Equivalent coil width (mm)
Nb-TiNb3SnNb3Sn (in construction)
RHIC
Tevatron
HERA
SSC
HFD
MSUT
D20
HD2
LHC
Fresca
11 T
LD1
FRESCA2
0
500
1000
1500
2000
2500
0 5 10 15
Cur
rent
den
sity
j (A
/mm
2 )
Magnetic field B (T)
j=s(B*c2-B)
Bp=cj[Bp,ss,jss]
CERN Accelerator School, Erice 2013 Magnetic design -. 25
2. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS
Nb-Ti case, k=0.3See appendix
0
50
100
150
200
250
300
350
0 10 20 30 40 50
Gra
dien
t (T
/m)
Coil width (mm)
r=28 mm
r = 50 mm
r = 75 mm
Nb-Ti 1.9 K
bs
rw
rrw
awr
a
srw
G
c
c
ss
1ln11
1ln
011
0
CERN Accelerator School, Erice 2013 Magnetic design -. 26
2. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS
Nb3Sn case, k=0.33About 50% larger gradient for the same aperture
11
4
2 c
css sr
bsG
r
wcc 1ln0
r
wa
w
rarw 11 1~),(
0
100
200
300
400
500
0 10 20 30 40 50
Gra
dien
t (T
/m)
Coil width (mm)
r=28 mm
r = 50 mm
r = 75 mm Nb3Sn 1.9 K
CERN Accelerator School, Erice 2013 Magnetic design - 27
CONTENTS
Coil lay out and field quality constraints
Field versus coil width, superconductor and filling ratio
DipolesQuadrupoles
Iron and persistent currents
Block design
CERN Accelerator School, Erice 2013 Magnetic design -. 28
3. IRON YOKE – WHAT THICKNESS
Iron is mainly used to avoid leaks of flux outside the magnet
A rough estimate of the iron thickness necessaryThe iron cannot withstand more than 2 T
Shielding condition for dipoles:
i.e., the iron thickness times 2 T is equal to the central field times the magnet aperture – One assumes that all the field lines in the aperture go through the iron (and not for instance through the collars)Example: in the LHC main dipole the iron thickness is 150 mm
Shielding condition for quadrupoles:
satiron BtrB ~
mm 100~2
3.8*28~
satiron B
rBt
satiron BtGr
~2
2
R 2R 1
R I
CERN Accelerator School, Erice 2013 Magnetic design -. 29
3. IRON YOKE – IMAGE METHOD
Positive side effect: increase the main field for a fixed current
Examples of several built dipolesSmallest: LHC 16% Largest: RHIC 55%
Lower impact on short sample (a few percent for LHC)
For high field magnet iron gets saturated – mirror approximation not valid, nonlinear effect –computed with FEM (Opera, Ansys, ROXIE)
21
1 )(
1
1
I
iron
R
rwr
B
B
1
2
3
4
0.0 0.5 1.0 1.5 2.0equivalent width w/r
RI/r
(ad
im)
TEV MB HERA MBSSC MB RHIC MBLHC MB FrescaMSUT D20HFDA NED
+15% +20%+25%
+30%
+40%
+50%Forbidden zone
Iron saturation in RHIC magnet [R. Gupta]
CERN Accelerator School, Erice 2013 Magnetic design -. 30
3: PERSISTENT CURRENTS
The filaments get magnetized during a field changeSince they are superconductive, current flow forever persistent
These currents have a large impact at injection on field quality
Effect proportional to filament sizeOne can decide to correct with wedges at injection and have residual at high field or viceversa (depends on the magnet function)
Persistent current measured vs computed in Tevatron dipoles - From P. Bauer et al, FNAL TD-02-040 (2004)
BB +
+
--
B
b
a
BB +
+
-
-
B
a
Magnetization for ramping field according to Bean model
CERN Accelerator School, Erice 2013 Magnetic design -. 31
CONTENTS
Coil lay out and field quality constraints
Field versus coil width, superconductor and filling ratio
DipolesQuadrupoles
Iron and persistent currents
Block design
CERN Accelerator School, Erice 2013 Magnetic design -. 32
4. OTHER DESIGNS: BLOCK
Block coil (HD2, HD3, Fresca2)Cable is not keystoned, perpendicular to the midplaneEnds are wound in the easy side, but must be flared to make space for aperture (bend in the hard direction)Internal structure to support the coil needed
HD2 design: 3D sketch of the coil (left) and magnet cross section (right) [from P. Ferracin et al, MT19, IEEE Trans. Appl. Supercond. 16 378 (2006)]
CERN Accelerator School, Erice 2013 Magnetic design -. 33
4. OTHER DESIGNS: BLOCK
Block coil – HD2 & HD3Two layers, two blocksEnough parameters to have a good field quality Ratio peak field/central field not so bad: 1.05 instead of 1.02 as for a cos with the same quantity of cableRatio central field/current density is 12% less than a cos with the same quantity of cable: less effective than cos thetaShort sample field is around 5% less than what could be obtained by a cos with the same quantity of cableReached 87% of short sampleElegant, but mechanical support is an issue
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
0
5
10
15
20
25
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
CERN Accelerator School, Erice 2013 Magnetic design -. 34
4: BLOCK VS COS THETA
Square vs circle: Bologna city centreSquare vs circle: Vitruvian man, Leonardo
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
Cos theta coil in Tevatron dipole Block coil in HD2/3
CERN Accelerator School, Erice 2013 Magnetic design -..35
CONCLUSIONS
Main parameter to choose for a magnet designCurrent density and coil widthField quality can be solved with azimuthal layout (some wedges)
Looks complicate, but it is not
Dipole: field propto coil width and current densityQuadrupole: gradient propto ln(1+w/r) and current density
In both cases, adding more and more coil is not worth – asymptotic limit – important to know where to stop
Other factors: protection, mechanics
Most magnets work with a current density around 500 A/mm2
Cos theta is the workhorse of accelerator magnetsBlock design is interesting but needs more experience
CERN Accelerator School, Erice 2013 Magnetic design -..36
REFERENCES
General magnet designR. Wilson “Superconducting magnets”, Oxford pressP. Schmuser, K. Mess, S. Wolff “Superconducting accelerator magnets”, World Scientific
USPAS 2012 course H. Felice, P. Ferracin, S. Prestemon, E. Todesco www.cern.ch/ezio.todesco/uspas/uspas.html
Field vs coil widthL. Rossi, E. Todesco, `Electromagnetic design of superconducting quadrupoles', Phys. Rev. STAB 9 102401 (2006).L. Rossi, E. Todesco, `Electromagnetic design of superconducting dipoles based on sector coils', Phys. Rev. STAB 10 112401 (2007).
CodesRoxie Ansys Opera
CERN Accelerator School, Erice 2013 Magnetic design -..37
APPENDIX
Quadrupole equations
A gallery of coil lay outs
CERN Accelerator School, Erice 2013 Magnetic design -. 38
5. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS
The same approach can be used for a quadrupoleWe define
the only difference is that now c gives the gradient per unit of current density, and in Bp we multiply by r for having T and not T/mWe compute the quantities at the short sample limit for a material with a linear critical surface (as Nb-Ti)
Please note that is not any more proportional to w and not any more independent of r !
c0=6.6310-7 [Tm/A ] also in this case, by chance as in the dipole
j
Gc
rG
B p
bsr
srB
c
cssp
1, b
sr
sj
css
1
bsr
sG
c
css
1
r
wcc 1ln0
CERN Accelerator School, Erice 2013 Magnetic design -. 39
0
20
40
0 20 40 60 80x (mm)
y (m
m)
5. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS
The ratio is defined as ratio between peak field and gradient times aperture (central field is zero …)
Numerically, one finds that for large coils Peak field is “going outside” for large widths a-1=0.045 a1=0.11
RHIC main quadrupole
LHC main quadrupole
0
20
40
0 20 40 60 80x (mm)
y (m
m)
1.0
1.1
1.2
1.3
1.4
1.5
0.0 0.5 1.0 1.5 2.0aspect ratio w eq/r (adim)
[a
dim
]ISR MQ TEV MQ HERA MQSSC MQ LEP I MQC LEP II MQCRHIC MQ RHIC MQY LHC MQLHC MQM LHC MQY LHC MQXBLHC MQXA
current grading
r
wa
w
rarw 11 1~),(
CERN Accelerator School, Erice 2013 Magnetic design -. 40
5. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS
We now can write the short sample gradient for a sector coil as a function of
Material parameters s, b(linear case as Nb-Ti)Cable parameters Aperture r and coil width w
Relevant feature: for very large coil widths w the short sample gradient tends to zero !
bsr
sG
c
css
1
bs
rw
rrw
awr
a
srw
G
c
c
ss
1ln11
1ln
011
0
r
wa
w
rarw 11 1~),(
r
wrw cc 1ln),( 0
CERN Accelerator School, Erice 2013 Magnetic design -..41
APPENDIX
Quadrupole equations
A gallery of coil lay outs
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.42
6. A REVIEW OF DIPOLE LAY-OUTS
RHIC MBMain dipole of the RHIC296 magnets built in 04/94 – 01/96 Nb-Ti, 4.2 K
weq~9 mm ~0.23
1 layer, 4 blocks no grading
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
0
2
4
6
8
10
12
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.43
6. A REVIEW OF DIPOLE LAY-OUTS
Tevatron MBMain dipole of the Tevatron774 magnets built in 1980
0
2
4
6
8
10
12
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
Nb-Ti, 4.2 K weq~14 mm ~0.23
2 layer, 2 blocks no grading
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.44
6. A REVIEW OF DIPOLE LAY-OUTS
HERA MBMain dipole of the HERA416 magnets built in 1985/87 Nb-Ti, 4.2 K
weq~19 mm ~0.26
2 layer, 4 blocks no grading
0
2
4
6
8
10
12
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.45
6. A REVIEW OF DIPOLE LAY-OUTS
SSC MBMain dipole of the ill-fated SSC18 prototypes built in 1990-5 Nb-Ti, 4.2 K
weq~22 mm ~0.30
4 layer, 6 blocks 30% grading
0
2
4
6
8
10
12
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.46
6. A REVIEW OF DIPOLE LAY-OUTS
HFDA dipoleNb3Sn model built at FNAL
6 models built in 2000-2005 Nb3Sn, 4.2 K
jc~2000 A/mm2 at 12 T, 4.2 K
weq~23 mm ~0.29
2 layers, 6 blocks no grading
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
0
5
10
15
20
25
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.47
6. A REVIEW OF DIPOLE LAY-OUTS
LHC MBMain dipole of the LHC1276 magnets built in 2001-06 Nb-Ti, 1.9 K
weq~27 mm ~0.29
2 layers, 6 blocks 23% grading
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
0
2
4
6
8
10
12
14
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.48
6. A REVIEW OF DIPOLE LAY-OUTS
FRESCADipole for cable test station at CERN1 magnet built in 2001 Nb-Ti, 1.9 K
weq~30 mm ~0.29
2 layers, 7 blocks 24% grading
0
2
4
6
8
10
12
14
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.49
6. A REVIEW OF DIPOLE LAY-OUTS
MSUT dipoleNb3Sn model built at Twente U.
1 model built in 1995Nb3Sn, 4.2 K
jc~1100 A/mm2 at 12 T, 4.2 K
weq~35 mm ~0.33
2 layers, 5 blocks 65% grading
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
0
5
10
15
20
25
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
cilinder
yoke
collar
insert
windings
wedge
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.50
6. A REVIEW OF DIPOLE LAY-OUTS
D20 dipoleNb3Sn model built at LBNL (USA)
1 model built in ???
Nb3Sn, 4.2 K
jc~1100 A/mm2 at 12 T, 4.2 K weq~45 mm ~0.48
4 layers, 13 blocks 65% grading
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
0
5
10
15
20
25
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.51
6. A REVIEW OF DIPOLE LAY-OUTS
HD2/3 Nb3Sn model being built in LBNL
2 models to be built in 2008/2013Nb3Sn, 4.2 K
jc~2500 A/mm2 at 12 T, 4.2 K weq~46 mm ~0.35
2 layers, racetrack, no grading
0
20
40
60
80
100
0 20 40 60 80 100x (mm)
y (m
m)
0
5
10
15
20
25
0 20 40 60 80w (mm)
B (
T)
sector [0-48,60-72]No ironWith iron
B *c2
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.52
6. A REVIEW OF DIPOLE LAY-OUTS
Fresca2 dipoleNb3Sn test station founded by UE
cable built in 2004-2006Operational field 13 TTo be tested in 2014
Nb3Sn, 4.2 K
jc~2500 A/mm2 at 12 T, 4.2 K weq~80 mm ~0.31
Block coil 4 layers
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.53
6. A REVIEW OF QUADRUPOLES LAY-OUTS
RHIC MQXQuadrupole in the IR regions of the RHIC 79 magnets built in July 1993/ December 1997Nb-Ti, 4.2 K w/r~0.18 ~0.271 layer, 3 blocks, no grading
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
50
100
150
200
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.54
6. A REVIEW OF QUADRUPOLES LAY-OUTS
RHIC MQMain quadrupole of the RHIC 380 magnets built in June 1994 – October 1995Nb-Ti, 4.2 K w/r~0.25 ~0.231 layer, 2 blocks, no grading
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
50
100
150
200
250
300
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.55
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LEP II MQCInteraction region quadrupole of the LEP II8 magnets built in 1991-3Nb-Ti, 4.2 K, no ironw/r~0.27 ~0.311 layers, 2 blocks, no grading
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
20
40
60
80
100
120
140
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]
No iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.56
0
50
0 50 100 150x (mm)
y (m
m)
6. A REVIEW OF QUADRUPOLES LAY-OUTS
ISR MQXIR region quadrupole of the ISR 8 magnets built in ~1977-79Nb-Ti, 4.2 Kw/r~0.28 ~0.351 layer, 3 blocks, no grading
0
20
40
60
80
100
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.57
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LEP I MQCInteraction region quadrupole of the LEP I8 magnets built in ~1987-89Nb-Ti, 4.2 K, no ironw/r~0.29 ~0.331 layers, 2 blocks, no grading
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
20
40
60
80
100
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]
No iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.58
6. A REVIEW OF QUADRUPOLES LAY-OUTS
Tevatron MQ Main quadrupole of the Tevatron 216 magnets built in ~1980Nb-Ti, 4.2 K w/r~0.35 ~0.2502 layers, 3 blocks, no grading
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
50
100
150
200
250
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.59
6. A REVIEW OF QUADRUPOLES LAY-OUTS
HERA MQMain quadrupole of the HERA
Nb-Ti, 1.9 Kw/r~0.52 ~0.272 layers, 3 blocks, grading 10%
0
100
200
300
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.60
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LHC MQMLow- gradient quadrupole in the IR regions of the LHC 98 magnets built in 2001-2006Nb-Ti, 1.9 K (and 4.2 K)w/r~0.61 ~0.262 layers, 4 blocks, no grading
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
100
200
300
400
500
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.61
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LHC MQYLarge aperture quadrupole in the IR regions of the LHC 30 magnets built in 2001-2006Nb-Ti, 4.2 Kw/r~0.79 ~0.344 layers, 5 blocks, special grading 43%
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
100
200
300
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.62
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LHC MQXBLarge aperture quadrupole in the LHC IR 8 magnets built in 2001-2006Nb-Ti, 1.9 Kw/r~0.89 ~0.332 layers, 4 blocks, grading 24%
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
100
200
300
400
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.63
6. A REVIEW OF QUADRUPOLES LAY-OUTS
SSC MQMain quadrupole of the ill-fated SSC
Nb-Ti, 1.9 Kw/r~0.92 ~0.272 layers, 4 blocks, no grading
0
100
200
300
400
500
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.64
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LHC MQ Main quadrupole of the LHC 400 magnets built in 2001-2006Nb-Ti, 1.9 K w/r~1.0 ~0.2502 layers, 4 blocks, no grading
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
100
200
300
400
500
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.65
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LHC MQXALarge aperture quadrupole in the LHC IR18 magnets built in 2001-2006Nb-Ti, 1.9 Kw/r~1.08 ~0.344 layers, 6 blocks, special grading 10%
0
20
40
60
0 20 40 60 80 100 120x (mm)
y (m
m)
0
100
200
300
400
0.0 0.5 1.0 1.5 2.0w eq /r (adim)
Gss
(T
/m)
sector [0-24,30-36]No ironWith iron
B *c2 /r
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.66
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LHC MQXCNb-Ti option for the LHC upgrade LHC dipole cable, graded coil2 short models built in 2011-3w/r~0.5 ~0.33 2 layers, 4 blocks
0
20
40
60
0 20 40 60 80 100 120
y (m
m)
x (mm)
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.67
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LARP TQ/LQ90 mm aperture Nb3Sn option for the
LHC upgrade (IR triplet)~5 short model tested in 2005-2010
Two structures: collars (TQC) and shell (TQS)
3 3.4-m-long magnets tested in 2010-13 w/r~0.5 ~0.33 2 layers, 3 blocks
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.68
6. A REVIEW OF QUADRUPOLES LAY-OUTS
LARP HQ120 mm aperture Nb3Sn option for the
LHC upgrade (IR triplet)2 short model tested in 2011/2013w/r~0.5 ~0.33 2 layers, 4 blocks
0
20
40
60
0 20 40 60 80 100 120
y (m
m)
x (mm)
CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.69
6. A REVIEW OF QUADRUPOLES LAY-OUTS
MQXF150 mm aperture Nb3Sn option for the
LHC upgrade (IR triplet)first short model tested in 2014w/r~0.5 ~0.33 2 layers, 4 blocks