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CERN Accelerator School, Erice 2013 MAGNETIC DESIGN Ezio Todesco European Organization for Nuclear Research (CERN) Thanks to P. Ferracin and L. Rossi
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MAGNETIC DESIGN

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MAGNETIC DESIGN. Ezio Todesco European Organization for Nuclear Research (CERN) Thanks to P. Ferracin and L. Rossi. IRON and coil magnets. Iron dominated magnets Shape of the field given by the iron Winding give the flux Limited to 1.8 T by iron saturation - PowerPoint PPT Presentation
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Page 1: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013

MAGNETIC DESIGN

Ezio TodescoEuropean Organization for Nuclear Research (CERN)

Thanks to P. Ferracin and L. Rossi

Page 2: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 2

IRON and coil magnets

Iron dominated magnetsShape of the field given by the ironWinding give the fluxLimited to 1.8 T by iron saturation

Winding can be resistive /superconductive The supercoductive option os also called superferric – warm or cold yoke

Coil dominated magnetsShape of the field given by the conductor positionLimited by field tolerated by conductorIron gives second order effect (acts as a

virtual coil, field enhancement)

Low-loss injector magnet,F. Borgnolutti, et al, MT22 (2012)

Superferric corrector, F. Toral, et al, MT22 (2012)0 2 4 6 8 10 12 14 16 18 20

Operational field (T)

HTSNb-Ti Nb3SnFe

Page 3: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 3

CONTENTS

Coil lay out and field quality constraints

Field versus coil width, superconductor and filling ratio

DipolesQuadrupoles

Block design

Iron and persistent currents

Page 4: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 4

1. FIELD QUALITY CONSTRAINTS

Field given by a current line (Biot-Savart law)

using

!!!

we get

1

132 ...11

1

n

nttttt

1t

1

11

00

0

1

1

00

0

22)(

n

n

ref

n

ref

n

n

R

iyx

z

R

z

I

z

z

z

IzB

0

0

0

0

0

1

1

2)(2)(

z

zz

I

zz

IzB

Jean-Baptiste Biot,French

(April 21, 1774 – February 3, 1862)

Félix Savart, French

(June 30, 1791-March 16, 1841)

-40

0

40

-40 0 40

z 0 =x 0 +iy 0

x

y

z=x+iy

B=B y +iB x

)()()( ziBzBzB xy

Page 5: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 5

1. FIELD QUALITY CONSTRAINTS

Now we can compute the multipoles of a current line at z0

Definition of multipolar expansion

A perfect dipole has b1=10000, and all others bn an = 0In log scale, the slope of the multipole decay is the logarithm of (Rref/|z0|)

1

11

4 )(10

n

n refnnxy R

iyxiabBiBB

1

11

00

0

1

1

00

0

22)(

n

n

ref

n

ref

n

n

R

iyx

z

R

z

I

z

z

z

IzB

0ziyx

0

01

1Re

2 z

IB

1

010

40

2

10

n

refnn z

R

Bz

Iiab

Page 6: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magintc design – 6

1. FIELD QUALITY CONSTRAINTS

Perfect dipolesCos: a current density proportional to cos in an annulus – One can prove it provides pure field -

+ self supporting structure (roman arch)+ the aperture is circular, the coil is compact+ easy winding, lot of experience

-60

0

60

-40 0 40

+

+-

-j = j0 cos q

q

An ideal cosA practical winding with one layer and wedges[from M. N. Wilson, pg.

33]

A practical winding with three layers and no

wedges[from M. N. Wilson, pg.

33]

wedgeCable block

Artist view of a cos magnet

[from Schmuser]

Page 7: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 7

1. FIELD QUALITY CONSTRAINTS

We compute the central field given by a sector dipole with uniform current density j

Taking into account of current signs

This simple computation is full of consequencesB1 current density (obvious)B1 coil width w (less obvious)B1 is independent of the aperture r (much less obvious)

q ddjI +

+

-

-

a

w

r

aq

q

a

a

sin2cos

22 00

1 wj

ddj

Bwr

r

0

0

0

01

cos

2

1Re

2 z

I

z

IB

q

Page 8: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 8

1. FIELD QUALITY CONSTRAINTS

A dipolar symmetry is characterized byUp-down symmetry (with same current sign)Left-right symmetry (with opposite sign)

Why this configuration?Opposite sign in left-right is necessary to avoid that the field created by the left part is canceled by the right oneIn this way all multipoles except B2n+1 are canceled

these multipoles are called “allowed multipoles”Remember the power law decay of multipoles with order And that field quality specifications concern only first 10-15 multipoles

The field quality optimization of a coil lay-out concerns only a few quantities ! Usually b3 , b5 , b7 , and possibly b9 , b11

+

+

-

-

r

w

...)(

4

5

2

31

refref R

zB

R

zBBzB

...101)(

4

4

52

2

34

1refref R

zb

R

zbBzB

Page 9: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 9

1. FIELD QUALITY CONSTRAINTS

Multipoles of a sector coil

for n=2 one has

and for n>2

Main features of these equationsMultipoles n are proportional to sin ( n angle of the sector)

They can be made equal to zero !Proportional to the inverse of sector distance to power n

High order multipoles are not affected by coil parts far from the centre

r

wRjB

ref1log)2sin(

02 a

a

a

a

a

qq

q

q

wr

r

nnref

wr

rn

nref

n ddinRj

ddinRj

C 11

01

0)exp(

)exp(

22

n

rwr

n

nRjB

nnnref

n

2

)()sin(2 2210 a

Page 10: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 10

1. FIELD QUALITY CONSTRAINTS

First allowed multipole B3 (sextupole)

for =/3 (i.e. a 60° sector coil) one has B3=0

Second allowed multipole B5 (decapole)

for =/5 (i.e. a 36° sector coil) or for =2/5 (i.e. a 72° sector coil)

one has B5=0

With one sector one cannot set to zero both multipoles … let us try with more sectors !

wrr

jRB

ref 11

3

)3sin(2

0

3

a

33

40

5

11

5

)5sin(

wrr

jRB ref a

+

+

-

-

a

w

r

Page 11: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 11

1. FIELD QUALITY CONSTRAINTS

Coil with two sectors

Note: we have to work with non-normalized multipoles, which can be added together

Equations to set to zero B3 and B5

There is a one-parameter family of solutions, for instance (48°,60°,72°) or (36°,44°,64°) are solutions

wrr

jRB ref 11

3

3sin3sin3sin 123

20

3

aaa

33

123

40

5)(

11

5

5sin5sin5sin

wrr

jRB

ref aaa

0.0

5.0

10.0

15.0

20.0

25.0

30.0

35.0

40.0

45.0

50.0

a1

a2

a3

0)5sin()5sin()5sin(

0)3sin()3sin()3sin(

123

123

aaaaaa

Page 12: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 12

1. FIELD QUALITY CONSTRAINTS

With one wedge one can set to zero three multipoles (B3, B5 and B7)

What about two wedges ?

One can set to zero five multipoles (B3, B5, B7 , B9

and B11) ~[0°-33.3°, 37.1°- 53.1°, 63.4°- 71.8°]

0)3sin()3sin()3sin()3sin()3sin( 12345 aaaaa

0)5sin()5sin()5sin()5sin()5sin( 12345 aaaaa

0)7sin()7sin()7sin()7sin()7sin( 12345 aaaaa

0)9sin()9sin()9sin()9sin()9sin( 12345 aaaaa

0)11sin()11sin()11sin()11sin()11sin( 12345 aaaaa

One wedge, b3=b5=b7=0 [0-43.2,52.2-67.3]

Two wedges, b3=b5=b7=b9=b11=0 [0-33.3,37.1-53.1,63.4- 71.8]

Page 13: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 13

1. FIELD QUALITY CONSTRAINTS

Limits due to the cable geometryFinite thickness one cannot produce sectors of any widthCables cannot be key-stoned beyond a certain angle, some wedges can be used to better follow the arch

One does not always aim at having zero multipoles

There are other contributions (iron, persistent currents …)Codes can estimate and optimize (e.g. ROXIE) – but never lose the feeling of what you are doing ! (more info USPAS Unit 8)

RHIC main dipoleOur case with two wedges

0

20

40

60

0 20 40 60x (mm)

y (m

m)

Page 14: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 14

CONTENTS

Coil lay out and field quality constraints

Field versus coil width, superconductor and filling ratio

DipolesQuadrupoles

Block design

Iron and persistent currents

Page 15: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 15

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

The coil width is the main parameter of magnet design

First decision of the magnet designer: how much superconductor ? jwB 1

0

500

1000

1500

2000

2500

0 5 10 15

Eng

. cur

ent d

ensi

ty (

A/m

m2 )

Field (T)

Nb-Ti 1.9 K

0

500

1000

1500

2000

2500

0 5 10 15E

ng. c

uren

t den

sity

(A

/mm

2 )

Field (T)

Nb-Ti 1.9 K

High field Large coil $$ Lower current density

Low field Smaller coil Larger current density

Page 16: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 16

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

Aim: approximate analytical equations for magnetic designWe recall the equations for the critical surface

Nb-Ti: linear approximation is goodwith s~6.0108 [A/(T m2)] and B*

c2~10 T at 4.2 K or 13 T at 1.9 K

This is a typical mature and very good Nb-Ti strandTevatron had half of it!

),()(, BbsBj csc

0

2000

4000

6000

8000

0 5 10 15B (T)

j sc(A

/mm

2 )

Nb-Ti at 1.9 K

Nb-Ti at 4.2 K

Page 17: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 17

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

The current density in the coil is lowerStrand made of superconductor and normal conducting (copper)

Cu/noCu is the ratio between the copper and the superconductor, usually ranging from 1 to 2 in most cases

If the strands are assembled in rectangular cables, there are voids:

w-c is the fraction of cable occupied by strands (usually ~85%)

The cables are insulated: c-i is the fraction of insulated cable occupied by the bare cable (~85%)

The current density flowing in the insulated cable is reduced by a factor (filling ratio)

The filling ratio ranges from ¼ to 1/3The critical surface for j (engineering current density) is

)()( BbsBjc

noCuCuiccw

/1

1

)()( , BjBj cscc

Page 18: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 18

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

We characterize the coil by two parameters

c: how much field in the centre is given per unit of current density: ratio between peak field and central fieldWe can now compute what is the highest peak field that can be reached in the dipole in the case of a linear critical surfaceMargin: you must stay at a certain distance from the critical surface (typically 80% of jss, Bss)

jB c jBB cp

bs

sB

c

css

1

)()( BbsBjc

0

500

1000

1500

2000

2500

0 5 10 15

Cur

rent

den

sity

j (A

/mm

2 )

Magnetic field B (T)

j=s(B*c2-B)

Bp=cj[Bp,ss,jss]

j=ks(b-B)

bs

sB

c

cssp

1,

Page 19: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 19

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

Hypothesis of 60sector coil:

This is the easy part – with two sectors a bit more realistic

Ratio peak field/central field: empirical fit (one can make better

a~0.045

jB c wcc 0 3

sin2 0

1

wj

B

w

arrw 1~),(

1.0

1.1

1.2

1.3

0.0 0.5 1.0 1.5 2.0equivalent width w/r

[

adim

]

TEV MB HERA MB

SSC MB RHIC MB

LHC MB Fresca

MSUT D20

HFDA NED

Page 20: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 20

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

We now can write the short sample field for a sector coil as a function of

Material parameters c, B*c2

Cable parameters Aperture r and coil width w

Best values: a=0.045 c0=6.6310-7 [Tm/A]

for Nb-Ti s~6.0108 [A/(T m2)] and b~10 T at 4.2 K or 13 T at 1.9 K

(see also Excel file available in material)

Please note: this is a handy estimate, neglecting iron, to have an idea of the trends

w

arrw 1~),(b

s

sB

c

css

1

bsw

war

swB

c

css

0

0

11~

wcc 0~

Page 21: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -.21

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

Evaluation of short sample field in sector lay-outs for a different apertures

Please note that the operational field is ~80% of this valueTends asymptotically to b~ 13 T, as b w/(1+w), for w

Example: LHC coil ~30 mm width, short sample ~10 T, operational ~8 T

0

5

10

0 10 20 30 40 50

Cen

tral

fie

ld (

T)

Coil width (mm)

r=28 mm

r = 50 mm

r = 75 mm

Nb-Ti 1.9 K

Page 22: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 22

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

Case of Nb3Sn – an explicit expressionAn analytical expression can be found using a hyperbolic fit

that agrees well between 11 and 17 Twith s~3.9109 [A/(T m2)] and b~21 T at 4.2 K, b~22 T at 1.9 K Using this fit one can find explicit expression for the short sample field

and the constant c are the same as before (they depend on the lay-out, not on the material)

0

2000

4000

6000

8000

0 5 10 15 20 25B (T)

j sc(A

/mm

2 )

Nb-Ti at 1.9 K

Nb-Ti at 4.2 K

Nb3Sn at 1.9 K

Nb3Sn at 4.2 K

1)(

B

bsBjc

11

4

2 0

0

ws

bwsB

c

css

Page 23: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 23

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

Evaluation of short sample field in sector lay-outs for a different apertures

Tends asymptotically to b~22 T but slowly

11

4

2 c

css s

bsB

0

5

10

15

20

0 10 20 30 40 50

Cen

tral

fie

ld (

T)

Coil width (mm)

r=28 mm

r = 50 mm

r = 75 mm

Nb3Sn 1.9 K

Nb-Ti 1.9 K

Page 24: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 9: Electromagnetic design episode II – 9.24

2. DIPOLES: FIELD VERSUS MATERIAL AND COIL THICKNESS

SummaryNb-Ti is limited at 10 TNb3Sn allows to go towards 15 T

Approaching the limits of each material implies very large coil and lower current densities – not so

effectiveOperational current densities are typically ranging between 300 and 600 A/mm2

Operational bore field versus coil width (80% of short sample at 1.9 K taken for models)

Operational overall current density versus coil width (80% of short sample at 1.9 K taken for models)

0

5

10

15

0 10 20 30 40 50 60 70 80

Bor

e fi

eld

(T)

Equivalent coil width (mm)

Nb-Ti

Nb3Sn

Nb3Sn (in construction)

LHC

RHIC

TevatronHERA

SSC

HFDMSUT D20

HD2

FRESCA

11T LD1 FRESCA2

0

100

200

300

400

500

600

0 10 20 30 40 50 60 70 80

curr

ent d

ensi

ty j o

(A/m

m2 )

Equivalent coil width (mm)

Nb-TiNb3SnNb3Sn (in construction)

RHIC

Tevatron

HERA

SSC

HFD

MSUT

D20

HD2

LHC

Fresca

11 T

LD1

FRESCA2

0

500

1000

1500

2000

2500

0 5 10 15

Cur

rent

den

sity

j (A

/mm

2 )

Magnetic field B (T)

j=s(B*c2-B)

Bp=cj[Bp,ss,jss]

Page 25: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 25

2. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS

Nb-Ti case, k=0.3See appendix

0

50

100

150

200

250

300

350

0 10 20 30 40 50

Gra

dien

t (T

/m)

Coil width (mm)

r=28 mm

r = 50 mm

r = 75 mm

Nb-Ti 1.9 K

bs

rw

rrw

awr

a

srw

G

c

c

ss

1ln11

1ln

011

0

Page 26: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 26

2. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS

Nb3Sn case, k=0.33About 50% larger gradient for the same aperture

11

4

2 c

css sr

bsG

r

wcc 1ln0

r

wa

w

rarw 11 1~),(

0

100

200

300

400

500

0 10 20 30 40 50

Gra

dien

t (T

/m)

Coil width (mm)

r=28 mm

r = 50 mm

r = 75 mm Nb3Sn 1.9 K

Page 27: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design - 27

CONTENTS

Coil lay out and field quality constraints

Field versus coil width, superconductor and filling ratio

DipolesQuadrupoles

Iron and persistent currents

Block design

Page 28: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 28

3. IRON YOKE – WHAT THICKNESS

Iron is mainly used to avoid leaks of flux outside the magnet

A rough estimate of the iron thickness necessaryThe iron cannot withstand more than 2 T

Shielding condition for dipoles:

i.e., the iron thickness times 2 T is equal to the central field times the magnet aperture – One assumes that all the field lines in the aperture go through the iron (and not for instance through the collars)Example: in the LHC main dipole the iron thickness is 150 mm

Shielding condition for quadrupoles:

satiron BtrB ~

mm 100~2

3.8*28~

satiron B

rBt

satiron BtGr

~2

2

R 2R 1

R I

Page 29: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 29

3. IRON YOKE – IMAGE METHOD

Positive side effect: increase the main field for a fixed current

Examples of several built dipolesSmallest: LHC 16% Largest: RHIC 55%

Lower impact on short sample (a few percent for LHC)

For high field magnet iron gets saturated – mirror approximation not valid, nonlinear effect –computed with FEM (Opera, Ansys, ROXIE)

21

1 )(

1

1

I

iron

R

rwr

B

B

1

2

3

4

0.0 0.5 1.0 1.5 2.0equivalent width w/r

RI/r

(ad

im)

TEV MB HERA MBSSC MB RHIC MBLHC MB FrescaMSUT D20HFDA NED

+15% +20%+25%

+30%

+40%

+50%Forbidden zone

Iron saturation in RHIC magnet [R. Gupta]

Page 30: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 30

3: PERSISTENT CURRENTS

The filaments get magnetized during a field changeSince they are superconductive, current flow forever persistent

These currents have a large impact at injection on field quality

Effect proportional to filament sizeOne can decide to correct with wedges at injection and have residual at high field or viceversa (depends on the magnet function)

Persistent current measured vs computed in Tevatron dipoles - From P. Bauer et al, FNAL TD-02-040 (2004)

BB +

+

--

B

b

a

BB +

+

-

-

B

a

Magnetization for ramping field according to Bean model

Page 31: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 31

CONTENTS

Coil lay out and field quality constraints

Field versus coil width, superconductor and filling ratio

DipolesQuadrupoles

Iron and persistent currents

Block design

Page 32: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 32

4. OTHER DESIGNS: BLOCK

Block coil (HD2, HD3, Fresca2)Cable is not keystoned, perpendicular to the midplaneEnds are wound in the easy side, but must be flared to make space for aperture (bend in the hard direction)Internal structure to support the coil needed

HD2 design: 3D sketch of the coil (left) and magnet cross section (right) [from P. Ferracin et al, MT19, IEEE Trans. Appl. Supercond. 16 378 (2006)]

Page 33: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 33

4. OTHER DESIGNS: BLOCK

Block coil – HD2 & HD3Two layers, two blocksEnough parameters to have a good field quality Ratio peak field/central field not so bad: 1.05 instead of 1.02 as for a cos with the same quantity of cableRatio central field/current density is 12% less than a cos with the same quantity of cable: less effective than cos thetaShort sample field is around 5% less than what could be obtained by a cos with the same quantity of cableReached 87% of short sampleElegant, but mechanical support is an issue

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

0

5

10

15

20

25

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

Page 34: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 34

4: BLOCK VS COS THETA

Square vs circle: Bologna city centreSquare vs circle: Vitruvian man, Leonardo

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

Cos theta coil in Tevatron dipole Block coil in HD2/3

Page 35: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -..35

CONCLUSIONS

Main parameter to choose for a magnet designCurrent density and coil widthField quality can be solved with azimuthal layout (some wedges)

Looks complicate, but it is not

Dipole: field propto coil width and current densityQuadrupole: gradient propto ln(1+w/r) and current density

In both cases, adding more and more coil is not worth – asymptotic limit – important to know where to stop

Other factors: protection, mechanics

Most magnets work with a current density around 500 A/mm2

Cos theta is the workhorse of accelerator magnetsBlock design is interesting but needs more experience

Page 36: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -..36

REFERENCES

General magnet designR. Wilson “Superconducting magnets”, Oxford pressP. Schmuser, K. Mess, S. Wolff “Superconducting accelerator magnets”, World Scientific

USPAS 2012 course H. Felice, P. Ferracin, S. Prestemon, E. Todesco www.cern.ch/ezio.todesco/uspas/uspas.html

Field vs coil widthL. Rossi, E. Todesco, `Electromagnetic design of superconducting quadrupoles', Phys. Rev. STAB 9 102401 (2006).L. Rossi, E. Todesco, `Electromagnetic design of superconducting dipoles based on sector coils', Phys. Rev. STAB 10 112401 (2007).

CodesRoxie Ansys Opera

Page 37: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -..37

APPENDIX

Quadrupole equations

A gallery of coil lay outs

Page 38: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 38

5. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS

The same approach can be used for a quadrupoleWe define

the only difference is that now c gives the gradient per unit of current density, and in Bp we multiply by r for having T and not T/mWe compute the quantities at the short sample limit for a material with a linear critical surface (as Nb-Ti)

Please note that is not any more proportional to w and not any more independent of r !

c0=6.6310-7 [Tm/A ] also in this case, by chance as in the dipole

j

Gc

rG

B p

bsr

srB

c

cssp

1, b

sr

sj

css

1

bsr

sG

c

css

1

r

wcc 1ln0

Page 39: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 39

0

20

40

0 20 40 60 80x (mm)

y (m

m)

5. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS

The ratio is defined as ratio between peak field and gradient times aperture (central field is zero …)

Numerically, one finds that for large coils Peak field is “going outside” for large widths a-1=0.045 a1=0.11

RHIC main quadrupole

LHC main quadrupole

0

20

40

0 20 40 60 80x (mm)

y (m

m)

1.0

1.1

1.2

1.3

1.4

1.5

0.0 0.5 1.0 1.5 2.0aspect ratio w eq/r (adim)

[a

dim

]ISR MQ TEV MQ HERA MQSSC MQ LEP I MQC LEP II MQCRHIC MQ RHIC MQY LHC MQLHC MQM LHC MQY LHC MQXBLHC MQXA

current grading

r

wa

w

rarw 11 1~),(

Page 40: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -. 40

5. QUADRUPOLES: GRADIENT VERSUS MATERIAL AND COIL THICKNESS

We now can write the short sample gradient for a sector coil as a function of

Material parameters s, b(linear case as Nb-Ti)Cable parameters Aperture r and coil width w

Relevant feature: for very large coil widths w the short sample gradient tends to zero !

bsr

sG

c

css

1

bs

rw

rrw

awr

a

srw

G

c

c

ss

1ln11

1ln

011

0

r

wa

w

rarw 11 1~),(

r

wrw cc 1ln),( 0

Page 41: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Magnetic design -..41

APPENDIX

Quadrupole equations

A gallery of coil lay outs

Page 42: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.42

6. A REVIEW OF DIPOLE LAY-OUTS

RHIC MBMain dipole of the RHIC296 magnets built in 04/94 – 01/96 Nb-Ti, 4.2 K

weq~9 mm ~0.23

1 layer, 4 blocks no grading

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

0

2

4

6

8

10

12

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

Page 43: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.43

6. A REVIEW OF DIPOLE LAY-OUTS

Tevatron MBMain dipole of the Tevatron774 magnets built in 1980

0

2

4

6

8

10

12

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

Nb-Ti, 4.2 K weq~14 mm ~0.23

2 layer, 2 blocks no grading

Page 44: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.44

6. A REVIEW OF DIPOLE LAY-OUTS

HERA MBMain dipole of the HERA416 magnets built in 1985/87 Nb-Ti, 4.2 K

weq~19 mm ~0.26

2 layer, 4 blocks no grading

0

2

4

6

8

10

12

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

Page 45: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.45

6. A REVIEW OF DIPOLE LAY-OUTS

SSC MBMain dipole of the ill-fated SSC18 prototypes built in 1990-5 Nb-Ti, 4.2 K

weq~22 mm ~0.30

4 layer, 6 blocks 30% grading

0

2

4

6

8

10

12

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

Page 46: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.46

6. A REVIEW OF DIPOLE LAY-OUTS

HFDA dipoleNb3Sn model built at FNAL

6 models built in 2000-2005 Nb3Sn, 4.2 K

jc~2000 A/mm2 at 12 T, 4.2 K

weq~23 mm ~0.29

2 layers, 6 blocks no grading

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

0

5

10

15

20

25

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

Page 47: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.47

6. A REVIEW OF DIPOLE LAY-OUTS

LHC MBMain dipole of the LHC1276 magnets built in 2001-06 Nb-Ti, 1.9 K

weq~27 mm ~0.29

2 layers, 6 blocks 23% grading

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

0

2

4

6

8

10

12

14

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

Page 48: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.48

6. A REVIEW OF DIPOLE LAY-OUTS

FRESCADipole for cable test station at CERN1 magnet built in 2001 Nb-Ti, 1.9 K

weq~30 mm ~0.29

2 layers, 7 blocks 24% grading

0

2

4

6

8

10

12

14

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

Page 49: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.49

6. A REVIEW OF DIPOLE LAY-OUTS

MSUT dipoleNb3Sn model built at Twente U.

1 model built in 1995Nb3Sn, 4.2 K

jc~1100 A/mm2 at 12 T, 4.2 K

weq~35 mm ~0.33

2 layers, 5 blocks 65% grading

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

0

5

10

15

20

25

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

cilinder

yoke

collar

insert

windings

wedge

Page 50: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.50

6. A REVIEW OF DIPOLE LAY-OUTS

D20 dipoleNb3Sn model built at LBNL (USA)

1 model built in ???

Nb3Sn, 4.2 K

jc~1100 A/mm2 at 12 T, 4.2 K weq~45 mm ~0.48

4 layers, 13 blocks 65% grading

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

0

5

10

15

20

25

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

Page 51: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.51

6. A REVIEW OF DIPOLE LAY-OUTS

HD2/3 Nb3Sn model being built in LBNL

2 models to be built in 2008/2013Nb3Sn, 4.2 K

jc~2500 A/mm2 at 12 T, 4.2 K weq~46 mm ~0.35

2 layers, racetrack, no grading

0

20

40

60

80

100

0 20 40 60 80 100x (mm)

y (m

m)

0

5

10

15

20

25

0 20 40 60 80w (mm)

B (

T)

sector [0-48,60-72]No ironWith iron

B *c2

Page 52: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.52

6. A REVIEW OF DIPOLE LAY-OUTS

Fresca2 dipoleNb3Sn test station founded by UE

cable built in 2004-2006Operational field 13 TTo be tested in 2014

Nb3Sn, 4.2 K

jc~2500 A/mm2 at 12 T, 4.2 K weq~80 mm ~0.31

Block coil 4 layers

Page 53: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.53

6. A REVIEW OF QUADRUPOLES LAY-OUTS

RHIC MQXQuadrupole in the IR regions of the RHIC 79 magnets built in July 1993/ December 1997Nb-Ti, 4.2 K w/r~0.18 ~0.271 layer, 3 blocks, no grading

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

50

100

150

200

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 54: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.54

6. A REVIEW OF QUADRUPOLES LAY-OUTS

RHIC MQMain quadrupole of the RHIC 380 magnets built in June 1994 – October 1995Nb-Ti, 4.2 K w/r~0.25 ~0.231 layer, 2 blocks, no grading

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

50

100

150

200

250

300

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 55: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.55

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LEP II MQCInteraction region quadrupole of the LEP II8 magnets built in 1991-3Nb-Ti, 4.2 K, no ironw/r~0.27 ~0.311 layers, 2 blocks, no grading

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

20

40

60

80

100

120

140

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]

No iron

B *c2 /r

Page 56: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.56

0

50

0 50 100 150x (mm)

y (m

m)

6. A REVIEW OF QUADRUPOLES LAY-OUTS

ISR MQXIR region quadrupole of the ISR 8 magnets built in ~1977-79Nb-Ti, 4.2 Kw/r~0.28 ~0.351 layer, 3 blocks, no grading

0

20

40

60

80

100

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 57: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.57

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LEP I MQCInteraction region quadrupole of the LEP I8 magnets built in ~1987-89Nb-Ti, 4.2 K, no ironw/r~0.29 ~0.331 layers, 2 blocks, no grading

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

20

40

60

80

100

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]

No iron

B *c2 /r

Page 58: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.58

6. A REVIEW OF QUADRUPOLES LAY-OUTS

Tevatron MQ Main quadrupole of the Tevatron 216 magnets built in ~1980Nb-Ti, 4.2 K w/r~0.35 ~0.2502 layers, 3 blocks, no grading

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

50

100

150

200

250

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 59: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.59

6. A REVIEW OF QUADRUPOLES LAY-OUTS

HERA MQMain quadrupole of the HERA

Nb-Ti, 1.9 Kw/r~0.52 ~0.272 layers, 3 blocks, grading 10%

0

100

200

300

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

Page 60: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.60

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LHC MQMLow- gradient quadrupole in the IR regions of the LHC 98 magnets built in 2001-2006Nb-Ti, 1.9 K (and 4.2 K)w/r~0.61 ~0.262 layers, 4 blocks, no grading

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

100

200

300

400

500

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 61: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.61

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LHC MQYLarge aperture quadrupole in the IR regions of the LHC 30 magnets built in 2001-2006Nb-Ti, 4.2 Kw/r~0.79 ~0.344 layers, 5 blocks, special grading 43%

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

100

200

300

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 62: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.62

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LHC MQXBLarge aperture quadrupole in the LHC IR 8 magnets built in 2001-2006Nb-Ti, 1.9 Kw/r~0.89 ~0.332 layers, 4 blocks, grading 24%

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

100

200

300

400

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 63: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.63

6. A REVIEW OF QUADRUPOLES LAY-OUTS

SSC MQMain quadrupole of the ill-fated SSC

Nb-Ti, 1.9 Kw/r~0.92 ~0.272 layers, 4 blocks, no grading

0

100

200

300

400

500

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

Page 64: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.64

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LHC MQ Main quadrupole of the LHC 400 magnets built in 2001-2006Nb-Ti, 1.9 K w/r~1.0 ~0.2502 layers, 4 blocks, no grading

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

100

200

300

400

500

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 65: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.65

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LHC MQXALarge aperture quadrupole in the LHC IR18 magnets built in 2001-2006Nb-Ti, 1.9 Kw/r~1.08 ~0.344 layers, 6 blocks, special grading 10%

0

20

40

60

0 20 40 60 80 100 120x (mm)

y (m

m)

0

100

200

300

400

0.0 0.5 1.0 1.5 2.0w eq /r (adim)

Gss

(T

/m)

sector [0-24,30-36]No ironWith iron

B *c2 /r

Page 66: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.66

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LHC MQXCNb-Ti option for the LHC upgrade LHC dipole cable, graded coil2 short models built in 2011-3w/r~0.5 ~0.33 2 layers, 4 blocks

0

20

40

60

0 20 40 60 80 100 120

y (m

m)

x (mm)

Page 67: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.67

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LARP TQ/LQ90 mm aperture Nb3Sn option for the

LHC upgrade (IR triplet)~5 short model tested in 2005-2010

Two structures: collars (TQC) and shell (TQS)

3 3.4-m-long magnets tested in 2010-13 w/r~0.5 ~0.33 2 layers, 3 blocks

Page 68: MAGNETIC DESIGN

CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.68

6. A REVIEW OF QUADRUPOLES LAY-OUTS

LARP HQ120 mm aperture Nb3Sn option for the

LHC upgrade (IR triplet)2 short model tested in 2011/2013w/r~0.5 ~0.33 2 layers, 4 blocks

0

20

40

60

0 20 40 60 80 100 120

y (m

m)

x (mm)

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CERN Accelerator School, Erice 2013 Unit 11: Electromagnetic design episode III – 11.69

6. A REVIEW OF QUADRUPOLES LAY-OUTS

MQXF150 mm aperture Nb3Sn option for the

LHC upgrade (IR triplet)first short model tested in 2014w/r~0.5 ~0.33 2 layers, 4 blocks