lab 5 industrial management

8/20/2019 lab 5 industrial management

1/34

K SS Lab Assessment

Total point value: 10 points

Point value each worksheet: variable

Points Lost Points Earns

Specifcation Charting 300

Precontrol Charting 300

!eviation Charting "00

Score 10.00


2/34

Proble# $reas


3/34


4/34


5/34

Specifcation Chart

Givens: Cp % 1&0

Specifcation % '&00 ( ) * 01' ##

+e,erence -o % '&00 ##

Total Tolerance % 0'" ##

.SL % '&1' ##

LSL % '"// ##

sa#ple sie n2 % "

CONSTANTS

$ % 1&00

'0&

"4/

0

1 ' 3 " & 4

!ata 1 '&0" '" '&00 '&0" '&04 '&0/

!ata ' '&0' '&01 '"4 '&0' '&0" '&0"

!ata 3 '&03 '&00 '"5 '&01 '&0& '&0&

!ata " '&0' '&00 '" '&03 '&0& '&05

X Charting 1 ' 3 " & 4

$verage -6s '&03 '&00 '"/ '&03 '&0& '&04

+e, -o '&00 '&00 '&00 '&00 '&00 '&00

.+L7 '&0" '&0" '&0" '&0" '&0" '&0"

L+L7 '"4 '"4 '"4 '"4 '"4 '"4

R Charting 1 ' 3 " & 4

8n9iv +6s 00' 00' 00" 003 00' 00"

9' %

!' %

!1 %


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Specifcation Chart

00& 00& 00& 00& 00& 00&

013 013 013 013 013 013

8nterpretation o, chart change when ;< n change is #a9e:

+σ

.+L+

1 ' 3 " & 4 5 / 10

'"0

'"&

'&00

'&0&

'&10

X-Chart

Subgrous

1

000

00&

010

01&

0'0

0'&


7/34

Specifcation Chart

Ca!cu!ations

Cp %

σ = .SL*LSL2 ) 4 Cp

σ = 003 ##

.+L7 % '&0" ##

L+L7 % '"4 ##

00& ##

013 ##

0 ##

=ighl; Capable Process

n

; % Cp o, '00 n % Cp > '00

5 / 10

'"4 '"4 '&01 '"

'&00 '"' '&0" '&03

'&0/ '"3 '&0& '&0'

'"/ '"& '&01 '&00

5 / 10

'&01 '"" '&03 '&01

'&00 '&00 '&00 '&00

'&0" '&0" '&0" '&0"

'"4 '"4 '"4 '"4

5 / 10

01' 00" 00" 00"

.SL*LSL2 ) 4 σ

+σ %

.+L+ %

L+L+ %


8/34

Specifcation Chart

00& 00& 00& 00&

013 013 013 013

' 3 " & 4 5 / 10

R-Chart

Subgrous


9/34

Specifcation Chart


10/34

Specifcation Chart


11/34

Precontrol Chart

Givens Ca!cu!ation

Cp %

Cp % 1&0

σ =

Specifcation % 31& ( ) * 010 ##σ =

+e,erence -o %

"" #n$ivi$ua! X%s Total Tolerance %

!ata ?alue

1 3'3

' 3'1

3 311

" 31& .SL %

& 314

4 31' -o ( PC %

5 31&

/ 313 -o * PC %

31

10 31" LSL %

X Chart 1 ' 3 " & 4 5

8n9iv -6s 3'3 3'1 311 31& 314 31' 31&

.SL 3'& 3'& 3'& 3'& 3'& 3'& 3'&

-o ( PC 3'0 3'0 3'0 3'0 3'0 3'0 3'0

+e, -o 31& 31& 31& 31& 31& 31& 31&

-o * PC 310 310 310 310 310 310 310

LSL 30& 30& 30& 30& 30& 30& 30&

Chart 8nterpretation:

330

&recontro! Chart


12/34

Precontrol Chart

1 ' 3 " & 4 5 / 10

300

30&

310

31&

3'0

3'&

Subgrous

X 'a!ues


13/34

Precontrol Chart

s

.SL*LSL2 ) 4 Cp

00'

31& ##

0'0 ##

@ones

3'& ## A)+2

3'0 ## B)A2

310 ## B)A2

30& ## A)+2

/ 10

313 31 31"

3'& 3'& 3'&

3'0 3'0 3'0

31& 31& 31&

310 310 310

30& 30& 30&

.SL*LSL2 ) 4 σ


14/34

Precontrol Chart


15/34

Precontrol Chart


16/34

Precontrol Chart


17/34

Precontrol Chart


18/34

Precontrol Chart


19/34

Precontrol Chart


20/34

Precontrol Chart


21/34

!eviation Chart

Constants &rocess Assessment

Sa#ple n " Process Specifcations % 0000 ()* 00"

05' 00" .SL -*! Cp 15"

''/' *00" LSL 0000 Cpk 1&/

Rough $iameters bet(een ) an$ )0 mm

*iameters 1 ' 3 " & 4 5 /

Target +.)00 ,.000 1).000 1.000 1.+)0 /).000 /.)00 ,.00 /+.00

!ata 1 5&01 & 1"" '100' 135&' "&01& 3""/ '4/ "5/03

!ata ' 5&00 4001 1&005 '0' 135&& "&003 3""4 '4/3 "5/0"

!ata 3 5"/ 400' 1&003 '100' 135"0 "&01' 3""3 '403 "5/0&

!ata " 5"4 &/ 1" '00 135"& ""0 3"&0& '4/" "55"

*eviations 1 ' 3 " & 4 5 /

!ata 1 00010 *00010 *00040 000'0 000'0 001&0 *000'0 *00010 00030

!ata ' 00000 00010 00050 *000/0 000&0 00030 *000"0 *00050 000"0

!ata 3 *000'0 000'0 00030 000'0 *00100 001'0 *00050 00030 000&0

!ata " *000"0 *000'0 *00010 *00100 *000&0 *00100 000&0 *00040 *00040

X-2ar Chart 1 ' 3 " & 4 5 /

!eviation -*ars *0001' 00000 0000/ *0003& *000'0 000&0 *000'0 *000'5 0001&

-*!ouble ar *0000" 0000 0000 0000 0000 0000 0000 0000 0000

.CL -*ar 001'0 001' 001' 001' 001' 001' 001' 001' 001'

LCL -*ar *001'/ *0013 *0013 *0013 *0013 *0013 *0013 *0013 *0013

R charting 1 ' 3 " & 4 5 /

!eviation +anges 000&0 000"0 00130 001'0 001&0 00'&0 001'0 00100 00110

+*ar 00150 0015 0015 0015 0015 0015 0015 0015 0015

.CL +*ar 003/ 003 003 003 003 003 003 003 003

$'

!"

0010

00'0

Chart o3 *eviation Averages

*eviation Averages

0

0

0

*evi


22/34

!eviation Chart

1 3 & 5 11 13 1& 15 1 '1 '3 '&

*00'0

*0010

0000

Subgrous

0

0

0


23/34

!eviation Chart

.SL*-*! 00" 000/'/

-*!*LSL 00"

10 11 1' 13 1" 1& 14 15 1/ 1 '0 '1

.,00 //.000 /./00 +./00 1).,00 ./00 1/.00 .+00 /).00 /0.00 ,.00 1+.,00

'3&& "3 "/3 '5"0& 1&& 333" 1"10 3504 "&00 "0313 '40 15&/

'3&3 "3& "/3& '5"10 1&400 3335 1"/// 3510 "&10 "0310 '41& 15415

'3&' ""00" "/"04 '53 1&40/ 33"0& 1"/0 3511 "&/// "0300 '4/// 15411

'3& "3 "/"10 '53" 1&410 33"10 1"0& 34// "&/0 "0'& '4/0 15&/

10 11 1' 13 1" 1& 14 15 1/ 1 '0 '1

*000&0 *00010 *00010 000&0 *00010 *00040 00100 00040 00000 00130 0000 *00110

*00050 *000&0 *000&0 00100 00000 *00030 *001'0 00100 00100 00100 001&0 00150

*000/0 000"0 00040 *00010 000/0 000&0 *00100 00110 *001'0 00000 *001'0 00110

*00010 *00010 00100 *00040 00100 00100 000&0 *001'0 *00100 *000&0 *00100 *00110

10 11 1' 13 1" 1& 14 15 1/ 1 '0 '1

*000&3 *0000/ 000'& 000'0 000"3 0001& *0001/ 00035 *00030 000"& 0000& 0001&

0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000 0000

001' 001' 001' 001' 001' 001' 001' 001' 001' 001' 001' 001'

*0013 *0013 *0013 *0013 *0013 *0013 *0013 *0013 *0013 *0013 *0013 *0013

10 11 1' 13 1" 1& 14 15 1/ 1 '0 '1

00050 0000 001&0 00140 00110 00140 00''0 00'30 00''0 001/0 00'50 00'/0

0015 0015 0015 0015 0015 0015 0015 0015 0015 0015 0015 0015

003 003 003 003 003 003 003 003 003 003 003 003

30

"0

&0

Chart o3 *eviation Ranges

tion Ranges


24/34

!eviation Chart

1 3 & 5 11 13 1& 15 1 '1 '3 '&

00

10

'0

Subgrous


25/34

!eviation Chart

'' '3 '" '&

).)00 .,00 11.00 1.)00

&&03 404 115/ 1&0&

&&10 410 1150 1&0'

&"/0 & 11/05 1"/0

&"0 &5/ 11/0& 1"/&

'' '3 '" '&

00030 00040 *00110 000&0

00100 00100 *00100 000'0

*00'00 *00010 00050 *00'00

*00100 *00''0 000&0 *001&0

'' '3 '" '&

*000"' *00015 *000'3 *00050

0000 0000 0000 0000

001' 001' 001' 001'

*0013 *0013 *0013 *0013

'' '3 '" '&

00300 003'0 001/0 00'&0

0015 0015 0015 0015

003 003 003 003


26/34

!eviation Chart


27/34

!eviation Chart


28/34

!eviation Chart


29/34

!eviation Chart


30/34

!eviation Chart


31/34

!eviation Chart


32/34

!eviation Chart


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Sa#ple sie n $

' '1'1 1//0 '4& 055 1'&33

3 153' 10'3 1&" 0//4' 11'/"

" 1&00 05' 14'/ 0'13 10/&"

& 13"' 0&55 1"'5 0"00 1043/

4 1''& 0"/3 1'/5 0&1& 10&10

5 113" 0"1 11/' 0&" 10"'3

/ 1041 0353 10 04&0 10343

1000 0335 103' 043 10315

10 0" 030/ 05& 05'5 10'/1

11 00& 0'/& 0'5 05&" 10'&'

1' 0/44 0'44 0//4 0554 10''

13 0/3' 0'" 0/&0 05" 10'10

1" 0/0' 0'3& 0/15 0/10 101"

1& 055& 0''3 05/ 0/'3 101/0

14 05&0 0'1' 0543 0/3& 1014/

15 05'/ 0'03 053 0/"& 101&5

1/ 0505 01" 051/ 0/&" 101"/

1 04// 01/5 04/ 0/4' 101"0

'0 0451 01/0 04/0 0/4 10133

'1 04&& 0153 0443 0/54 101'4

'' 04" 0145 04"5 0//' 1011

'3 04'4 014' 0433 0//5 1011"

'" 041' 01&5 041 0/' 1010

'& 0400 01&3 0404 0/4 1010&

$'

$3

C"

1)C"


34/34

3'45 11'/ 0//4& 0000 34/4 3'45

'&4/ 143 0&05 0000 "3&/ '&5"

''44 '0& 0"/&5 0000 "4/ ''/'

'0/ '3'4 0"' 0000 "1/ '11"

150 '&3" 03"4 0000 &05/ '00"

1//' '50" 034/ 0'0" &'0" 1'"

1/1& '/"5 03&1' 03// &304 1/4"

1541 '50 03345 0&15 &33 1/14

1514 305/ 03'" 04/5 &"4 1555

145 3153 031&' 0/11 &&3& 15""

14"4 3'&/ 0304 0'' &&" 1515

141/ 3334 0'/ 10'& &4"5 143

1&" 3"05 0'3& 111/ &44 145'

1&5' 3"5' 0'//0 1'03 &5"1 14&3

1&&' 3&3' 0'/31 1'/' &5/' 1435

1&3" 3&// 0'5/5 13&4 &/'0 14''

1&1/ 34"0 0'5"5 1"'" &/&4 140/

1&03 34/ 0'511 1"/5 &/1 1&5

1"0 353& 0'455 1&" &'1 1&/&

1"55 355/ 0'4"5 140& &&1 1&5&

1"44 3/1 0'41/ 14& &5 1&44

1"&& 3/&/ 0'&' 151 4004 1&&5

1""& 3/& 0'&45 15& 4031 1&"/

1"3& 331 0'&"" 1/04 40&4 1&"1

"

9'

1)9'

!1

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lab 5 industrial management

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