Page 1
Summer Training
Report
A STUDY OF BUDGETING SYSTEMAt
VARDHMAN POLYTEX LIMITED, BATHINDA
Submitted To
PUNJAB TECHNICAL UNIVERSITY JALANDHAR
BABA FARID COLLEGE OF MGT & TECH
BATHINDA(PUNJAB)
In partial fulfillment of requirement for the award of degree in
MASTER OF BUSINESS ADMINISTRATION
Session – 2008 – 2010
Submitted By
DEEPAK BANSAL
M.B.A. (FINANCE)
ROLL NO 8011
Page 2
CONTENTS
TEXTILE INDUSTRY-AN OVERVIEW
PROFILE OF THE GROUP AND UNIT
HISTORY OF THE GROUP
COMPANY STRUCTURE
HIGHLIGHTS OF VPL BATHINDA
SWOT ANALYSIS OF THE UNIT
MANUFACTURING PROCESS OF THE UNIT
OBJECTIVES & SCOPE OF THE STUDY
LIMITATIONS OF THE STUDY
INTRODUCTION TO THE BUDGETS
BUDGET FORMULATION
BUDGET ANALYSIS & BUDGETARY CONTROL
BUDGETING SYSTEM IN VARDHMAN POLYTEX LTD.
BUDGETARY CONTROL IN VARDHMAN POLYTEX LTD.
PERFORMANCE & ACHIEVEMENT REVIEW
DIRECTIONS FOR FUTURE RESEARCH FINDINGS
SUGGESTIONS & CONCLUSION
SUMMARY AND FINDINGS
Page 4
ACKNOWLEDGEMENT
I wish to place on record my sincere thanks to various individuals who have
helped in carrying out this project. I am grateful to Management of Vardhman
Polytex Limited, Bathinda to allow me to have the summer training in their
industry.
First of all I wish to express my gratitude and sincere thanks to Miss Ritu
Sharma (training & placement officer) who allowed me to join summer training at
VPL.
It gives me immense pleasure to acknowledge my deep sense of gratitude and
sincere thanks to Mr Rajinder Pal (Executive HRD ) for agreeing for the training.
I am specially grateful to Mr. Sandeep Goyal for his support and guidance and
inspiration all through this project.
I would like to express my appreciation for the discussion and constructive criticism
from my friends during the course of this project.
Last but not the lest I am obliged to my family whose his moral support has been
major source of strength to carry out this project.
Deepak bansal
Date :
Page 5
TEXTILE INDUSTRY-AN OVERVIEW
Cotton textile in India is a well-established manufacturing industry and employ more
workers than any other sector. In Indian textile mills, yarn is spun, woven into fabrics,
and processed under one roof. The textile industry occupies a unique place in our
country. Textile industry is providing one of the most basic needs of people and
maintaining sustained growth for improving quality of life. It has a unique position as a
self-reliant industry. From the production of raw materials to the delivery of finished
products, with substantial value-addition at each stage of processing; it is a major
contributor to the country’s economy.
India accounts for 25 percent of the world installed capacity of spindles and is one of the
largest exporters of yarns in international market. It has second highest spindlage in the
world after China with an installed capacity of 38.60 million.
India has several advantages in the textile sector, including abundant availability of raw
material and labour. It is the second largest player in the world cotton trade. It has the
largest cotton acreage, of about nine million hectares and is the third largest producer of
cotton fibre in the world. The textile industry is also labour intensive, thus India has an
advantage.
PROFILE OF THE GROUP
The industrial hub of the northern region - Ludhiana nestles the corporate Headquarters
of the Oswal Group of industries. The Oswal Empire expands from Anshupati Textiles
Limited to Vinayak Textile Mills both situated in Ludhiana to Vardhman Polytex
Limited in Bathinda . The Company has entered into a joint venture agreement with F.M.
Hammerle Group, Austria for setting up a Rs.255 crore green field project for
manufacture of quality yarn & piece dyed shirting fabric with annual capacity of 12
million meters. For this purpose, a new company in the name of 'Oswal F.M. Hammerle
Textiles Ltd.' has been floated which has set-up its plant at Village Kagal, Dist. Kolhapur
(Maharashtra). Vardhman Polytex hold a 76% stake in the the said joint venture
company and 24% equity is held by F.M. Hammerle Group. This project will definitely
decide the success of the group in the future. Oswal group is earning laurels by selling
Page 6
yarn of international quality both indigenously and exporting it to several countries. Its
market share is increasing day by day.
HISTORY OF THE COMPANY: -
M/s Punjab Mohta Polytex limited was set up in 1983 and started production in
1984. In1987; it was taken over by Vardhman group and was named Vardhman Polytex
Limited. But after the family settlement in 2002, the unit came under Oswal group.
The group has very good potential and high presence in the textiles industry with well set manufacturing set up for 100% cotton, Polyester cotton, Acrylic and other blended yarns. New qualities of yarn added are Lycra and Slub yarn. All the group units are well equipped with machinery imported from Europe, Japan, China and many other countries. Continuous efforts are always being made to further improve the quality and match the industry standard to meet the demand of its customers.
After the family settlement, in January 2003, the company is ushering under the newly formed
Oswal Group. The company has set up a state of the art technology-spinning project at Focal
Point Ludhiana with an installed capacity of 24,288 spindles in January, 2004.
Further, a new state of the art Dye House has been installed at the same site with an installed
capacity of 13 MT / day which has been increased to 15 MT/day.
The company has also set up a state of the art technology-spinning project at Bathinda with
an installed capacity of 25,344 spindles for the manufacture of Cotton yarn/Blended yarn,
which has started its commercial production in May, 2005.
Thereafter, the company has expanded its capacity at Focal Point, Ludhiana with an installed
capacity of 25,315 spindles for the manufacture of Cotton yarn/Blended yarn which has
started its commercial production in October, 2006.
In 2006, the Company has joined hands with one of the leading European shirting fabric
manufacturer namely F.M. Haemmerle estd. 1836 for setting up of a green field project of
dyed yarn shirting fabric. The said project has been undertaken in the newly formed subsidiary
company namely "Oswal F. M. Haemmerle Textiles Ltd." at Kolhapur (Maharashtra) with
annual capacity of 12 million meters. The dyed yarn shirting fabric plant of OSWAL GROUP is
one of the best plant in India with latest state-of-art machinery and equipments. The
commercial production is started in the mid of the year 2008-09.
In 2008, the Company completed another expansion of 30,000 spindles at its existing location
in Bathinda and with this expansion, the total spinning capacity with OSWAL GROUP stands
increased to 1,65,872 spindles.
Page 7
Vision:
We at Oswal Group will achieve a turnover of Rs 1,000 crore by the year 2012 by
strengthening its core competencies and capacities in Textiles and diversified businesses to
create value for its Stakeholders.
Mission:
Oswal Group on a learning curve will expand capacities in Textiles and reinforce Customer-
delight by manufacturing world-class quality using state-of-the-art technology.
Core values
Total Customer Delight
Competing with the best
Total Quality People
High Product Quality is a Way of Life
Continued Improvement through Innovation and Creativity
State of Art Technology with ultra-modern R&D Facilities
Respect of Every Oswal Group Parivar Member
Achieving Excellence through Culture Integration
Change is a Way of Life
Act as responsible corporate citizen and discharge our social responsibilities
Quality policy
Quality is built into the company's products to not only meet customer requirements
continuously, but exceed them. The company will achieve this through an interface with the
market place, access to state of the art technology, continuous R&D, Process Development
and adoption of innovative manufacturing and marketing strategies.
The quality policy is integrated with the company's main objectives:-
To remain market leader in quality.
Increase market share with focus on niche segments.
Improve productivity
Cost reduction
Reduction in percentage of seconds.
The management is committed to provide resources and comply with all requirements needed
for fulfillment and continual improvement of quality management system.
Page 8
Quality culture is created throughout the organisation through training and motivation of
people at all levels. The quality policy is implemented through a network of systems and
procedures understood and followed throughout the company.
Page 9
COMPANY STRUCTURE
OSWAL F.M HAMMERLE TEXTILE LIMITED
VTM,LUDHIANA(SPINNING & DYEING)
ANSHUPATI,LUDHIANA(SPINNING )
A.M.KRYON,LUDHIANA(READYMADE GARMENTS)
OSWAL GROUP
VARDHMAN POLYTEX LIMITED
VARDHMAN POLYTEX LTD.,BATHINDA (SPINNING)
Page 10
ANSHUPATI TEXTILES LIMITED, based at Ludhiana(Punjab), was setup in
1991 with an installed capacity of 8000 spindles to manufacture Grey/Dyed Acrylic
Yarn, Fancy yarn. The Acrylic Yarn is used in the manufacturing of Hosiery & Knitted
Garments. This Unit also manufactures the Acrylic Yarn which is used in manufacturing
of Mink Blankets. Presently it has the capacity of 12000 spindles. The quality yarn in
this unit is manufactured using technology imported from Europe, which is fully backed
with ultra modern R&D equipment for consistent quality. The yarn manufactured from
this unit has demand both in domestic and international market. The present capacity in
terms of production is approximately 7.5 ton/Day.
VINAYAK TEXTILE MILLS, The Company has setup this Unit in 2004 at
Ludhiana with an installed capacity of 25000 spindles. The Unit has latest state-of-the-
art-technology imported from Rieter (Switzerland), Murata (Japan) & Uster
(Switzerland). The Company has also installed a Dye House at the same location having
capacity of 13.2 MT per day with latest machinery imported from Fongs
(China).Company under this unit is manufacturing 100% cotton yarn with vast range of
count selection varies from NE 20 to 40 both in carded and combed varieties.Presently,It
has installed capacity of 50000 spindles. The present production capacity is around 30-
mt/Day and 13-mt dyeing /day.
Oswal F. M. Hammerle Textiles Limited -: is a joint venture company
promoted by Oswal Group, primarily engaged in textile manufacturing right from spinning to
garmenting in India. OFMHTL is a flag-ship company of Oswal Group and is aiming to cater the
market of premium shirting segment by providing finest quality top of the line shirting fabrics
for dress wear. OFMHTL is a joint venture between F. M. Hämmerle, Austria and Oswal Group,
who has a formidable presence in global textile business since long.
By clearly defining assignments in the management of the company, Dr. R. Mittal is Group
CEO responsible for entire business, A. K. Joshi, Unit Head for managing the entire Unit, B.
Ghosh, Manufacturing Head, Dr. A. Thakare is TQM Head, and G. Natarajan, Chief Engineer, a
strong synergy exists between the individual departments with a dynamic approach to
decision making. This leads to a very quick response to the wishes of customers, a great deal
of creativity in fabric development and styling and provides a decisive impulse also in plant
operations.
As a matter of fact during the last two years, in other words between 2006
and 2007, some 66 million USD has been invested into this new project so far. This has meant
not only the entire complement of machines has been commissioned, but also emphasis was
focused on new storage facilities, information systems, logistics and an intensive and
comprehensive personnel training program. Manufacturing capacity is 12 million meters per
annum in Premium Quality Shirting Fabric for dress wear. Our product is made
Page 11
from 100% Giza cotton and that too with VAT dyeing. Primarily our yarn count range is from 40’s Ne to 80’s Ne in single and from 2/80’s Ne to 2/140’s Ne in two ply yarn for 180 ~ 200 average GSM of finished fabric.
VARDHMAN POLYTEX LIMITED, a unit based at Bathinda(Punjab) The company
has completed its expansion project and with this, the total capacity of the company has
increased to over 1 lakh spindles making it one of the largest in Northern India. with
Present installed capacity of 1,04,592 spindles, is manufacturing 100% cotton yarn,
Polyster cotton yarn, lycra, slub and viscose yarn with vast range of count selection
varies from NE 10 to 40 both in carded and combed varieties. The Unit is situated in the
hub of COTTON BELT and derives the advantage of procuring its basic raw material of
best quality at lower cost from nearby locations. the Company has also set up an
independent Cotton Purchase Office in Bathinda for the selection & procurement of
Cotton to meet out its requirement in all the Units The company had been awarded the
Export House status by the Government of India. The present capacity in term of
production is around 65000 Kg/day.
CURRENT SET UP:
Presently the Company has its corporate office situated at Chandigarh Road, village
Mundian, Ludhiana and works at Bathinda &Ludhiana. The day to day operations are
looked after by qualified technocrats/professional at plant/work as well as at corporate
office having experience in their respective fields of management. Presently Mr.Ashok
Goyal is the Chief Executive of Vardhman Polytex limited.
Page 12
PRESENT CAPACITIES
Presently the group has following production capacity and product range at its
different manufacturing facilities.
Location Installed
Capacity
(spindles)
Production
Capacity
Product Range
Bathinda (VPL) 1,04,592 65000kg/Day Cotton, synthetic,
Blended
yarn,lycra,slub
Ludhiana
(Anshupati Textile)
12000 7.50 MT/Day Acrylic Yarn
Ludhiana (VTM) (spinning &
dyeing)
50000 30-MT/Day
13-MT
dyeing/Day
100% Cotton yarn
Page 13
HIGHLIGHTS OF VPL- BATHINDA
COMPUTERISATION
Presently the unit is operating under “SAP”. The system work completed & come
into working from April 2007. This system is well structured keeping in view the
present tax regime like VAT, SERVICE TAX, and TDS etc. The Server for this is
situated at LUDHIANA. The feature of system is that data related to all units are
available at different units & branches. Each department can access data related to
different units at there own site subject to authorization. Personal computers have also
been provided separately for each department like administration, costing, R&D,
Maintenance as well as the production areas.
RESEARCH AND DEVELOPMENT
VPL has a well-established R&D department to assure quality and supervise yarn
manufacturing from the very first stage of raw material procurement i.e. cotton
purchasing to the final stage of finished good manufacturing i.e. yarn. All the stages have
pre-established standards and the output of every step is tested in comparison to these
standards in the ultra modernized machines like HVI-(Higher Volume Instrument),
AFIS, UT-3- (Uster Tester) and the deviations reported at the earliest .All of this
machinery is totally imported and checks for the various parameters of yarn like Its
strength, elongation, trash, length, color, fineness, moisturizer etc is done. At the End,
fabric produced is also tested and graded so that the quality could be assured and
Contamination is reduced. VPL also has a Process Developmental Cell to improve
processes and gain efficiency.
Page 14
I.S.O. CERTIFICATION
The unit had been awarded ISO-9002 certificate by Bureau of India standards. The ISO
certification is an assurance of good quality of the product. At present, unit had been
awarded ISO-9001 – 2000 by bureau of India Standard.
PROCUREMENT OF COTTON
The raw material required for yarn manufacturing is cotton and the cotton
requisite of VPL is sent to the corporate office which purchases it by its COTTON
PURCHASE OFFICE located in Bathinda .The selectors of COTTON PURCHASE
OFFICE visits the local cotton markets in the towns of Punjab, Haryana, Rajasthan
where they with the help of cotton brokers enter in the agreement with Ginning factory
owners. Along with the selector of CPO, ginning factory owner goes to the cotton market
and selects the cotton in the unit of bales. After ginning this cotton is dispatched and
payment made with the help of commission agent.
MARKETING
For Marketing of different product, the unit is having a modern marketing
department headed by experienced team that covers all the activities for conversion of
finished goods into cash. It keeps vigil on the market feed-back on the level competition,
market, trend, changing customer needs and modifications. The marketing department
deals with domestic sales, while export department of the group manages export sales.
The VPL’s having the export and domestic ratio is 18:82. The unit is having different
channels for distribution of its products.
1. Selling agents at Ludhiana, Amritsar, Delhi, Mumbai and Tirupur.
2. Branches at Delhi and Ludhiana.
3. Direct Dispatches are also made by the units.
Page 15
PRODUCTION
The unit is producing difference types of yarn both for Domestic consumption and
Export purpose. The production department is headed by Assistant General Manager
(A.G.M.). The department has four units. The unit I is related to the production of cotton
yarn and Lycra. The unit – II is for the production of cotton yarn, slub & unit-II
expansion is for the production of Polyester, Cotton yarn, blended yarn & unit – III
partially Polyester & 100% Cotton yarn . Unit IV is related to the production of cotton
yarn.
EXPORTS
The exports at the group level started in 1985-86 due to increased govt. attention
during that period. For promoting the export govt. has also assigned the export house
status to the group in the late eighties.Export and Domestic ratio of VPL is 18:82.
Company has been awarded two stars with ‘EXPORT HOUSE’ Certificate . VPL exports
yarn to countries like BANGLADESH, HONGKONG, KOREA, MALAYSIA,
PHILLIPINES, SINGAPORE, SRI LANKA, VIETNAM, PORTUGAL.
INDIGENEOUS CUSTOMERS
The indigenous customers of VPL, Bathinda; are industries like RAYMOND,
SURYA LAKSHMI, and cities like DELHI AND LUDHIANA in the North, TRIPURA
in the South etc.
COMPETITORS
VPL is in tough competition with VARDHMAN GROUP;
NAHAR GROUP, LUDHIANA; TRIDENT etc.
Page 16
SWOT ANALYSIS
STRENGTHS
1. Adequate competency and confidence in all dep.
2. Committed team members from top of bottom.
3. Core competency for textiles
4. Capability for troubleshooting and crisis management.
5. Creative and innovative thinking.
6. Peaceful industrial environment
7. Strong discipline and positive attitude culture
8. Relatively advanced technology and reliable captive power
9. Strong HRD and development tools for work force.
WEAKNESS
1. Economies of scale
2. Slow acceptance to changes / rigidity to some extent
3. Locational factors like away from textile / financial hub.
4. Technology up gradation particularly in engineering end computerization /
communication.
5. Professional depth in few places / areas.
OPPORTUNITIES
1. Globalization
2. Liberalization in govt. policies and tax laws.
3. Availability of latest / state of art technology and know how /
communication.
4. Availability of easy finance
5. Availability of good professionals
Page 17
THREATS
1) WTO
2) VAT
3) Unpredictability about cost of input like raw cotton fuel for CPP,
imported spares.
4) Shorter life span of imported technology
5) Instability of production work force
6) Squeezing margins of profit in textiles specially in spinning.
Page 18
Issue of Cotton Bales
Laying Down
Blow Room
Card
Breaker Draw Frame
Finisher Draw Frame
Unilap
Comber
Speed Frame
Ring Frame
Winding
Cheese Winding
T.F.O
Conditioning
Packing for Double Yarn
Conditioning
Packing for Single Yarn
Storage & Despatch
MANUFACTURING PROCESS FLOW CHART 100% COTTON CARDED/COMBED YARN
Page 19
MANUFACTURING PROCESS IN VARDHMAN POLYTED LIMITED, BATHINDA
Raw cotton is used as a basic raw material for producing 100% cotton yarn for
ring spun.
1. MIXING
The different varieties of cotton are issued as per product mix from the raw
material section in bale from. The different varieties of cotton and different lots
are mixed together as per the requirement of end product and standard
recommended mixings. The material is conditioned in mixing for 24 hours.
2. BLOW ROOM
In this process, the cleaning and opening of fibers is done in a sequence of
beaters. Main purpose is to reduce tuft size, remove the trash particles and
foreign matter etc, which often comes in the bales.
3. CARDING
In this process, further cleaning of fibers is done and the fibers are opened unto
single fibers extent i.e. the main purpose is further removal of trash in cotton and
the industrialization and parllelosation of fibers. From the carding machine, the
material is delivered in the form of silver.
4. DRAW FRAME
The purpose of this process is to reduce the wt/yard in the card sliver 6 to 8 end
of card slivers are doubled together in this process to reduce variations and
further drafting is done to reduce the wt/yard of delivered sliver. Two passages
are given at the draw frame stage.
In case of combed counts, the card sliver is fed to the precombing draw frame.
The purpose of combing draw frame is to reduce the wt/yard variations in the
card sliver and to parllelise the fibers. Singles passage is given at the
precombing stage.
5. LAP FORMER
20-25 precombed draw slivers are fed together to produce a lap sheets of fibers,
which is wound on the spools.
Page 20
6. COMBERS
The laps prepared on lap former are fed to combers. The main purpose of
combing process is to remove the short fibers from the material in the form of
noil. The average noil percentage caries from 15% to 18%. The material is
delivered in the form of silver.
7. SPEED FRAME
The finisher draw frame sliver is fed to the speed frames for conversion into the
roving form. In this process the wt/yard of the sliver is reduced, slight twist is
given to the fleece and the material delivered in the form of roving, wound on the
plastic bobbins.
8. RING FRAME
The roving is fed to ring frame for conversion into yarn. In the process, the
weight / yd of roving is reduced as per requirement of ultimate user and the
delivered yarn is wound on the plastic bobbins.
9. WINDING
In this process, the yarn is wound on paper cones to produce bigger package, as
per requirement of the market. The weight / package varies from 1.2 kilogram to
2.1 kilogram. During the process, in addition to the formation of bigger packages,
the yarn faults are also removed with help of electronic yarn cleaner.
10. DOUBLING
In the case of type cord the process is same upto cone winding. After cone
winding the yarn is fed into Cheese Winding. In the process 2 ply or 4 ply is to be
done as per requirement. After the yarn is fed into ring doubling and required
T.P.I. is given in 2 ply or 4 ply yarn. In the next process in assembly cheese
winding is get the package in the package in the required from to be fed into
T.F.O. in T.F.O. final yarn is prepared in theform of cheese and required T.P.I. is
given to the final yarn in process.
Page 21
11. PACKING
In this process, the cones / cheese are packed in bags or cartoons as per the
requirement of the market. In addition to the packing the material is checked
thoroughly to avoid mixing of different materials.
Page 22
OBJECTIVES OF THE STUDY
The main objectives of the study are as under :
To be conversant with budgetary control system in any large business
organization.
To develop the understanding about responsibility as to why and by whom
it is made.
To be familiar with nature, type and purpose of budget to be submitted by
the various department.
To have better understanding about the budgetary control system through
different departments of organization.
To study and review the present budgetary control system in VPL,
Bathinda for the purpose of better understanding of system and making it
more effective.
Page 23
SCOPE OF THE STUDY
To study the concept of budgetary control and for proper understanding of this
concept, I have done the study of annual budget, monthly budget, annual review,
monthly review and commercial review. And then from review, reasons for
variances are found out from control point of view.
LIMITATIONS OF THE STUDY
As budgets are prepared for the future period so situation which, is
presumed to prevail in future may change.
Time to study concept of budgetary control is very limited.
Identification of the persons, involved in Budgeting.
Page 24
INTRODUCTION
Budgets can be prepared for and used by anyone and anything. That is, we can
prepare and use personal budgets and organisations, ministries and non profit
making organisations can all use them.
Budgets, by definition, have to be prepared in advance; and for this reason, they
are often referred to in terms of their being part of a feedforward system.
Feedback is a term frequently heard both in accounting and ordinary use.
Feedforward, on the other hand tends to be less frequently heard, yet this word
incorporates the most important aspect of budgeting: looking at situations in
advance, thinking about the impact and implications of things in advance,
attempting to take control of situations in advance.
BUDGET
A budget is quantitative expression of a plan. It is commonly used by business
firms, government agencies, non-profit institutions, and even households.
Budget is a financial statement, prepared prior to a defined period of time of the
policy to be pursued during that period for the purpose of attaining a given
objective. Budgets quantity the planned financial effects of activities aimed at
continuous improvement and cost reduction.
Well managed organizations usually have the following budgeting cycle :
1. Planning the performance of the organization as a whole as well as its
submits. The entire management team agree as to what is expect.
2. Providing a frame of reference, a set of specific expectations against
which actual results can be compared.
3. Investigation variations from plans if necessary, corrective action follows
investigation.
4. Planning again, considering feedback and changed conditions.
Page 25
OBJECTIVES OF SETTING BUDGET
1. A budget is a blue print of the desired plan of action or operation plans
covering the entire organization and all its functions like purchases,
production, sales, financial requirements, research and development are
expressed through budgets. The budget serves as a declaration of policies
and also defines the objectives fro executives at all levels of management.
2. Budgets provide a means of co-ordination of business as a whole. In the
process of establishing budgets, the various factors like production capacity,
sales, possibilities and procurement of material, labour etc. are balanced and
coordinated so that all the activities proceed according to the objectives.
Budgets inculcate team spirit and are like putting so man people together to
solve a common problem.
3. Budgets are means of communication. Complex plan laid down by the top
management are passed on to those who are responsible for putting them
into action.
4. Budget facilities centralized control with delegated authority and
responsibility as they are grouped according to the responsibilities of different
executive levels, they facilitate decentralization of work.
Hence budgets are instruments of managerial control by means of which the
management can measure performance in every part of the concern and take
corrective action as soon as any variation from budget emerges.
Page 26
CLASSIFICATION OF BUDGETS
Budgets are classified according to the different purposes they serve. The
budgets can be classified according to :
1. The coverage they encompass
2. The capacity to which they are related
3. The condition on which they are based
4. The period which they cover
BUDGET
COVERAGE CAPACITY CONDITION PERIOD
1) Financial budgets
a) Sales Budgetb) Production budgetc) Administration budgetd) Capital Exp. budgete) Research & Dev. Budgetf) Cash budget
2) Master Budget
1) Fixed budget
2) Flexible budget
1) Basic budget
2) Current budget
1) Long-term budget
2) Short-term budget
Page 27
CHARACTERISTICS OF A BUDGET
A good budget is characterized by the following :
Participation : involve as many people as possible in drawing up a budget.
Comprehensiveness : embrace the whole organization.
Standards : base it on established standards of performance.
Flexibility : allow for changing circumstances.
Feedback : Constantly monitor performance.
Analysis of costs and revenues : this can be done on the basis of product
lines, departments or cost centers.
ADVANTAGES OF BUDGETING AND BUDGETARY CONTROL
There are a number of advantages to budgeting and budgetary control:
Compels management to think about the future, which is probably the
most important feature of a budgetary planning and control system. Forces
management to look ahead, to set out detailed plans for achieving the targets
for each department, operation and (ideally) each manager, to anticipate and
give the organisation purpose and direction.
Promotes coordination and communication.
Clearly defines areas of responsibility. Requires managers of budget
centres to be made responsible for the achievement of budget targets for the
operations under their personal control.
Provides a basis for performance appraisal (variance analysis). A budget
is basically a yardstick against which actual performance is measured and
assessed. Control is provided by comparisons of actual results against
budget plan. Departures from budget can then be investigated and the
reasons for the differences can be divided into controllable and non-
controllable factors.
Enables remedial action to be taken as variances emerge.
Motivates employees by participating in the setting of budgets.
Improves the allocation of scarce resources.
Page 28
Economies management time by using the management by exception
principle.
PROBLEMS IN BUDGETING
Budgets may be an essential part of any marketing activity they do have a
number of disadvantages, particularly in perception terms.
Budgets can be seen as pressure devices imposed by management, thus
resulting in :
a) Bad labour relations
b) Inaccurate record keeping
Departmental conflict arises due to :
a) Disputes over resource allocation
b) Departments blaming each other if targets are not
attained.
It is difficult to reconcile personal / individual and
corporate goals.
Waste may arise as managers adopt the view, “we
had better spend it or we will lose it”. This is often coupled with “Empire
building” in order to enhance the prestige of a department.
Responsibility versus controlling, i.e. some costs are
under the influence of more than one person, e.g. power costs.
Managers may over-estimate costs so that they will
not be blamed in the future should they overspend.
Page 29
BUDGET FORMULATION
KEY FACTORS
The starting point for preparing budget at unit level is to determine companies
limiting factor e.g. Sales forecasts, raw-material availability. In case of VPL unit,
the production capacity is taken as the limiting factor. Therefore the unit’s
production budget is the pivot around which all functional budgets are prepared.
The budget factor constitutes the starting point for the preparation of many
budgets. The budget factor highlights the limitation of the undertaking as for e.g.
Production capacity is the limiting factor of VPL.
INTERPRETATION OF DIFFERENT BUDGETS PREPARED BY VPL
BUDGET AT GLANCE
Budget at glance shows the overall structure of organizations. It shows the sale
value of production for different quarters and its total value. The various
expenses like raw material, manufacturing expenses, personnel expenses,
administration expenses, selling expenses and excise duty are deducted from
sale value to arrive the profits. Budget at a glance shows Quarter wise PBDIT.
Page 30
MAJOR ASSUMPTIONS
The budget deals with the future, which is full of uncertainties. The major
underlying assumptions forecasted are:
PERIOD ALLOCATION: whole annual budget is divided into four semesters:-
April to June.
July to Sept.
Oct to Dec.
Jan to march.
It indicates the utilization %age of various m/cs during four
quarters.
Sales rate (provided by Central Marketing).
Power rate purchased and own generation.
Hike in wage rate / salary, manpower recruitment.
Working days etc.
Waste %age: it indicates the rates taken for the purchased of
cotton.
Cotton and PSF prices.
Exchange rate for Exports.
BUDGETED CONTRIBUTION STATEMENT
Budgeted contribution statement shows the sales value minus variable cost.
Total variable cost is calculated by adding raw material cost, wages, power,
packing material, selling expenses and excise duty. This variable cost is
deducted from sales to give contribution per count. To make it more
analytical count wise contribution P/S/S is calculated.
RAW MATERIAL BUDGET
Production budget is the base for Raw material budget. On the basis of
production and yarn recovery % raw material requirement is calculated. The
estimated quality of raw material is then multiplied by the pre anticipated
cotton prices. For 1st half of the budget year actual book prices are
Page 31
considered while for 2nd half budgeted rates are considered which are
provided by cotton purchase office.
BUDGET WASTE REALIZATION STATEMENT
This report shows the various types of cotton waste to be generated by the
various cost centers starting from blow room to packing. Department wise
waste percentage is provided by the production department. Quality wise
waste is then multiplied by expected rate, which are being provided by
commercial department.
MANUFACTURING EXPENSES BUDGET
All the variable and fixed expenses, which relates to manufacturing process
are considered under the head of manufacturing expenses in annual budget.
The major expenses covered in this budget are: energy charges, packing
charges, and maintenance charges, which comprises: - machinery repairs,
planned replacement, stores consumables, oil & lubricant and electrical /
electronics cost departments.
POWER AND FUEL BUDGET
This report indicates the cost of power and the fuel used for operating D.G.
sets keeping in view the requirement and supply of power, units of power per
unit cost of power is calculated. Similarly keeping in view the use of D.G. sets
cost of H.S.D./ HPS is calculated. Units to be consumed in each department
are given by electrical department. As the unit have 80% power of its own
generation. Expenses like maintenance cost, oil & lubricant of WARTSILA
and other D.G set are provided by power house.
PERSONNEL EXPENDITURE BUDGET
This report shows the fact based on anticipated expenses relating to the
personnel. It comprises department wise wages. Head wise various
personnel expenses such as Basic salary, H.R.A., conveyances, medical,
LTA, ESI, P.F., Bonus, welfare expenses and other incentives etc. Detail
department wise manpower is given by respective department to I.R
Page 32
department. on the basis of department wise personnel budget is being
prepared by Industrial relation department.
ADMINISTRATION EXPENDITURE BUDGET
The expenses relating to general administration are considered under the
head of administration. The expenses comprised in this report are insurance,
rent, traveling, vehicle expenses, printing & stationery, postage & telegraphs,
electricity & water charges, books & magazines, legal & professional, rates &
taxes, general repairs, auditor expenses, charity & donations, general
charges, survey fees etc.
INSURANCE EXPENSES BUDGET
Budget would show the sum insured and rate of premium for different type of
assets. Major insurance policies under taken as follows: -
i. Policy of fixed assets: for plant & machinery and building
(insurance expenses allocated to different department on the basis of P &
M value and building expenses. Are allocated on the basis of covered
area.)
ii. Marine policy: state of finished goods, purchase of raw material,
purchase of stores, cash in transit and machinery breakdowns etc.
iii. Policy of stock: For stock of finished goods, raw material and
stores and spares.
iv. Other policies: it covers the other misc. policies.
BUILDING REPAIR BUDGET
It is prepared by Civil Department. This report indicates the expenses to be
incurred on building repair. The repairing expenses are divided in three
parts:-
Factory building repairs
Non factory building repairs
Colony building repairs.
Page 33
SELLING EXPENSES BUDGET
All the expenses relating to sales are comprised in this report. The major
expenses covered in this report are:-
Commission of sales (exports & domestic)
Cash discount and quantity discount
Freight, octroi & other forwarding expenses
Advertisement and other promotional expenses
Rebate & claims
Cess on yarn & truck expenses: not on exports but on
domestic sales.
Cash discount
Quantity discount
FINANCIAL EXPENDITURE BUDGET
It includes the following expenses:
i. Interest on Working Capital – Fixed at Corporate Office, Ludhiana.
ii. Interest on Term Loan.
iii. Interest on Suppliers – if the payment is made with in 72 hours from
time of pressing of bales the supplier give interest of 24%.
iv. Interest on trade deposit and other bank charges.
v. Interest on Head office investment.
BUDGETED CONVERSION COST
This report indicates all the expenses, which are incurred on converting Raw
Material Goods into Finished goods. All the expenses are allocate in following
parts.
Manufacturing expenses, Personnel expenses, Administration expenses and
spd. Shift is calculated.
BUDGETED RING FRAME ALLOCATION: -
It comprises the complete production programme for the budgeted period. It
indicates the quarter wise machine allocation for production of various quality
of yarn.
Page 34
BUDGETED PRODUCT MIX
This report indicates the combination of various quality of yarn to be
produced during the budgeted period.
Combed Export
Combed Domestic
Carded Export
Carded Domestic
Tyre Cord – Domestic
PC – Combed Export as well as domestic PC – Carded
BUDGETED STOPPAGE REPORT
This report indicates the department wise & head wise reasons of stoppage
of machines. All these reason are divided into two parts :
Avoidable
Non-avoidable.
Each concerned department provides budgeted stoppage of his department.
A compiled report is prepared by production department.
TARGET MAN MINUTES PER KG
Based upon the budgeted production and manpower deployment, budget
man-minute are being calculated. This report shown man-minute required to
provide one kg of yarn.
MAINTENANCE BUDGET
As the name implies “maintenance budget”, this is report is concerned with
indicating the total expenses to be incurred on maintenance of machines and
parts during the year. It comprises department wise expenses of various
machines.
STANDARD PACKING MATERIAL COST / KG
This comprises the mode of packing, standard Weight material cost, wages
costs, packing material cost per kg. (With 1% waste)
Page 35
Different type of packing
Export KH 44.10
CH 45.36
TC 65kg
Domestic KH& CH 42.50
PC 45.36
SALES BUDGET
Sales budget involves a realistic sales forecast. This is prepared in units of each
product and also in sales value. Methods of sales forecasting include:
Sales force opinions
Market research
Statistical methods (correlation analysis and examination of trends)
Mathematical models.
In using these techniques consider:
Company's pricing policy
General economic and political conditions
Changes in the population
Competition
Consumers' income and tastes
Advertising and other sales promotion techniques
After sales service
Credit terms offered.
SALES BUGET IN VPL
Sales budget at group level is prepared by the Central marketing department
as part of the annual marketing budget taking into consideration
organizational objectives, forecasted market scenario, capacities and
capabilities. The unit sales budget is prepared on the basis of the group sales
plan.
Page 36
At the unit level in VPL, the planned product mix is arrived at in consultation
with Central Marketing Department. The central marketing at unit level would
however jointly work to finalize the optimal product mix for the unit keeping in
view production capacity and capabilities, expected products, prices, market
demand, customer’s requirements.
Page 37
MAIN POINTS TO BE CONSIDERED:-
Sales budget is prepared by PPC (production planning and control), where
EXPORT MARKETING, LUDHIANA BRANCH and DELHI BRANCH sends
their sales requirement i.e. quantity required, what should be the sales price
(in USD) and in Rs. and they do this by doing sales forecasting through
historical data, production constraint, trends and destinations.
PRODUCTION BUDGET
FOR in quantitative terms only and is geared to the sales budget. The production
manager's duties includes analysis of plant utilization
If requirements exceed capacity he may:
Subcontract
Plan for overtime
Introduce shift work
Hire or buy additional machinery
The materials purchases budget's both quantitative and financial.
PRODUCTION BUDGET IN VPL
The production budget is prepared taking into consideration the installed
capacity and new capacity/balancing machines plan during the year with the
objective of optimum utilization of production facilities available in the unit and
would include production programme. Production programme shows count
wise spindle speed, front roller speed, twist per inch, efficiency percentage to
calculate production per spindle in gms.
Page 38
BUDGET ANALYSIS
The basic objective of budget analysis is to modulate the goal-oriented behavior
of the units and help them formulate and achieve right objectives. The unit
budgets would be analyzed at the unit / corporate level on the following
parameters.
1. PRODUCTION
For determining a unit’s performance production budget is the key variable i.e.
the variable whose performance will have most significant impact on the unit’s
working. The units production budget would be analyzed on the following basis.
2. CAPACITY UTILIZATION
Capacity utilization budged for Ring Frame and other balancing machines
Combers and Autoconers shall be analyzed with respect to
Past performance
Performance by other units
Bench marks
Inconsistencies and deviations would be worked out and reasons there of like
power, labour machine balancing, raw material etc. shall be examined.
3. PRODUCTIVITY
The account wise budgeted productivities of Ring Frame would be analyzed on
the basis of
Past Performance
Performance By Other Units
Productivity Norms
Actual count
Mixing Composition
Health Of Machines
Ring Diameter
Environment Conditions
Page 39
4. WASTE
Another key variables for analyzing production budget of a unit is waste budget.
The budgeted waste determine how effectively the process control measures
have been designed by the unit.
The waste budget shall be evaluated keeping in view the following :
Department wise process wise waste generation – carded, combed
Past performance
Other units performance
Bench marks
Trash content in cotton
5. EXPENSES
The analysis of expenses is essential to determine the impact of these on cost of
production. The parameters to be analyzed are :
RAW MATERIALS
The raw material cost needs to be closely examined because 70% of total
cost is on account of raw material. The raw material purchase is
undertaken at the group level and the raw material department indicates
the budgeted prices. However, at the unit level, the raw material budget
would be analyzed in term of.
Raw material mix
Yarn realization
Waste recovery
Clean cotton cost
In analyzing raw material mix, group standards and mixings used by other
units &target given by Corporate can be taken into consideration.
MANUFACTURING EXPENSE
The analysis of various direct expenses budgeted by the unit shall be done to
as certain cost effectiveness.
Page 40
A. POWER : Power significance as it is the second highest cost of input next
to Raw material cost. Power cost shall be analyzed keeping in view the
following parameters.
No. of units per spindle shift
Cost of generation of power
Proposed hike in P.S.E.B rates.
Trends of fuel prices.
Maintenance schedule of own generated set.
The analysis shall be done taking into consideration the previous year
consumption and consumption and consumption levels of other units having
similar count patterns.
MAINTENANCE COST
In this analysis of maintenance, engineering and production budget is done.
The analysis of various indirect expenses shall be made to ascertain their impact
on production cost. The various indirect expenses which are to be analyzes are:
a) SELLING EXPENSES : Budgeted cost of advertising, sales promotion,
freight and commission shall be studied in relation to previous year’s
expenses and new requirements etc.
b) PERSONNEL EXPENSES
WAGES : The total budgeted wage cost shall be analyzed in terms
of previous year’s cost and experience of other units and also other
factors like statutory wage revision and wage agreement etc. The wage
cost shall also be analyzed with reference to process wise, category wise
deployment of man power along with workloads.
SALARY : Department wise deployment of officers and staff shall
be analyzed keeping in view the following :
o Sanctioned strength
o Past record
o Deployment in other units
Page 41
FIXED WAGES COST
Wage cost incurred on Overlookers and other personnel engaged in service
departments shall be analyzed on the basis of past experience, per spindle cost
and possibility of cost reduction.
c) EXPENSES
TRAINING EXPENSES
Budgeted training activities and associated cost like wages during training
period, faculty cost, study material cost, etc. shall be analyzed taking into
consideration capacity plan expansion and normal turnover.
Deployment of trainees shall be studied against bench marks and previous
year’s deployment.
In using budget as an instrument of control, actual result will be compared with
the budgeted on monthly / quarterly basis to prepare periodic performance report
and to identify deviation. An analysis of variances can help understand the
problem better and take appropriate corrective action. The variances can occur
on account of the following :
a) Caused by un-controllable facts like government policies, raw material
prices, production, marketing problems etc.
b) Caused by managerial decisions not initially planned e.g. product mix
change. Controllable factors, which need to be carefully investigated.
Page 42
BUDGETARY CONTROL
Control activity is fundamental to all living systems. In the context of organization
it is crucial to the achievement of goals and objectives. The control process
essentially involves measurement of the actual state and comparison with
desired state. Budgetary control system is one of the important control system
employed in an organization. It includes preparation of budgets which means the
setting out the desired state and comparison with actual state. (Budgetary
Control).
IDENTIFICATION OF KEY FACTORS
In every firm, there are critical factor which sets a limit to its level of activity.
Often, the expected demand, production capacity of the firm, availability of
power, raw material availability and some time finance for the budgeting, as it
determines the scope and level of operations.
Budgetary Control : It is the process of determining various budgeted figures for
the enterprises for the future period and then comparing the budgeted figures
with the actual performance for calculating variance, if any. First of all the
budgets are prepared and then actual are recorded. The comparison of
budgeted and actual figures will enable the management to find out the
discrepancies and take remedial measures at a proper time. The budgetary
control is a continuous process which help in planning and coordination. It
provides a method of control too. A budget is a means and budgetary control is
the end-result. Budgetary control refers to the principles, procedures and
practices of achieving given objectives through budgets.
Page 43
DEFINITION
Budgetary control involves the use of budget and budgetary reports, throughout
the period to coordinate, evaluate and control day operation in accordance with
the goals specified by the budget.
Budgetary control involves preparation of budgets and business is divided into
various responsibility centers for preparing the various budgets. The budgeted
and actual figures compared for studying the performance of different cost
centers if actual performance is less than the budgeted norms a remedial action
is taken immediately management information system is used in finance and
accounting for budgetary control purposes.
Page 44
BUDGETARY SYSTEM IN VARDHMAN POLYTEX LTD.
NEED OF BUDGETING IN VPL
It integrates the objectives of all sub-units – Marketing, Production,
Finance, Human Resources, Research & Development.
Quantify expectations regarding future income, cash flows, financial
position etc.
Comparing performance with plans
Foreseeing and avoiding prospective difficulties
Identifying control factors, indicating deviations in resource utilization,
productivity’s expenses, wastages.
Locating areas for improvement
Communicating, motivating and authorizing actions
DEVELOPMENT OF BUDGETS
The preparation of individual budget deciding upon scope of budgets, suitable
time to start budgeting scheme, requirement of budgets. In VPL, costing
department is responsible for compilation of the budgets in set forms. All
departments prepare their budgeted requirements and achievements based on
the standard norms, past performance, capacity utilization, guarantee of the
supply and many others. The costing department finally checks the final budgets
and send to the corporate Head Office, Ludhiana for its approval.
PROCEDURE FOR PREPARING BUDGETS IN VPL
1. Functional budgets are prepared at each departmental level. Each head of
department prepares budget estimates of items of expense controllable at its
level.
2. After the functional budgets are compiled, master budget is prepared and
analysis by the costing department. Master budget provides an overall view
of the structure of the unit.
Page 45
3. Master budget is discussed at unit level by unit head alongwith all
departments heads. A representation is made by the costing head. For future
analysis the budgets are sent to corporate MIS, Ludhiana.
4. Actual of last years and budgeted of this year are analysed. The Chairman
thoroughly analysis these budget. The budget is compared with budgeted
figures of other units.
5. A final meeting at the corporate level is held where budget is discussed. The
meeting at Corporate level is chaired by CMD and members from unit level
as well as from corporate also participates in Budget meeting. Finally, it is
approved and send to Bathinda Unit for its implementations. Any alternations
are recommendations suggested in meeting if necessary are incorporated.
Page 46
BUDGETARY CONTROL IN VARDHMAN POLYTEX LTD.
In using budget as an instrument of control, the actual results will be compared
with the budgeted an monthly / quarterly basis to prepare periodic performance
report and to identify deviations. An analysis of variations can help to understand
the problem better and appropriate corrective action can be taken. The variances
can occur on account of the following :
a) Caused by uncontrollable facts like Govt. policies, raw material prices,
production, marketing problems etc.
b) Caused by managerial decisions not initially planned e.g. product
exchange.
c) Controllable factors, which need to be carefully investigated.
The various analysis also helps and isolate the impact of each important variable
leading to useful insights in the underlying causes and fixing responsibilities.
As I have already mentioned that Vardhman Polytex Limited, Bathinda belongs
to Oswal Group of Industries. The corporate office of the organization is situated
at Ludhiana. All the information relating to various departments flow from units to
corporate office. The corporate office analyze the information and data supplied
by the units and convey the facts to the top management for the purpose of
planning, coordinating and controlling. In Vardhman Polytex Limited, budgets are
prepared by different cost centers for the purpose of budgetary control. Budget
preparation and control is done at every level of management. Even though
budgets are finalized at top level but involvement of persons from lower levels of
management is essential for their success.
The budgets are prepared on the basis of key factor, a factor which influences all
other budgets and key factor is sales, and production, raw material and power
cost. Budgets are prepared on the sales factor. Costing department is
empowered to scrutinize the budgets prepared by different functional heads and
to make changes them, if the situation so demands. Annual budget is prepare
before the start of every financial year. Then the actual performance of different
Page 47
departments is collected and analyzed by costing and MIS Department. He
determines the deviations in the budgets and suggests necessary steps to rectify
the deficiencies, if any. He works as a coordinate among different department
and monitor the relevant information.
To prepare budget for next year, a meeting is called to know what to do in future
and the various departments are informed about the meeting. Different
department give information and projections relating to their department. As
mentioned periodic reports are prepared and analyzed by costing department. A
presentation on monthly performance is given by costing department in monthly
review. Any deviation found are highlighted and conveyed to concerned
department for corrective action.
Page 48
BUDGETING SYSTEM IN VPL
Master Budget
Sales Budget
Production Budgeta)b)c)d)
Expenditure Budget
Raw Material Budget
Manufacturing Expenses
Personal Expenses Administration Exp. Budget
Selling Exp. Budget
Other Income Budgets
Cotton
Polyester
Power Packing
Material Maintenan
ce Bdgt. R&D Exp.
Wages Trainee
Stipend Salary Perks &
Allowances Welfare &
Other exp. etc.
Rent Rates &
Taxes Telephon
e Postage
& telegram Vehicle Local
conveyance Traveling Printing
& Stationery Audit fee Audit
exp. Legal &
profession fee
Freight, forwarding & octroi
Export exp.
Commission Export & Domestic
Cash & Quantity Discount
Scrap sale
DEPB Benefit
Page 49
PERFORMANCE / ACHIEVEMENT REVIEW
Annual review is complete review of the performance of the unit activities and
the actual results are compared with budgets. The variances are noted and
analysis is done. Annual review is divided in to two parts:-
1. Technical Performance
2. Financial Performance
3. Achievement / Activity Performance
1. TECHNICAL REVIEW
Technical review includes the following: -
a) BUDGETED UTILIZATION
b) RING FRAME PRODUCTION / PRODUCTIVITY
c) YARN RECOVERY
d) WASTE PERCENTAGE
e) MAN POWER DEPLOYMENT
f) MAN MINUTES PER KG
g) MAINTENANCE COST P/S/S
h) ENERGY REPORT
i) MOTOR BURNING
In this review, given all the above heads actual cost in each head for whole of
the process is calculated and then compared with budgeted cost in each head
assumed at the beginning to check whether there is any deviation between them
or not. If there is any deviation then required steps are taken to remove that
deviation between them.
Page 50
FINANCIAL REVIEW
In this review first of all actual PBDIT for current year is calculated and then it is
compared with last year’s PBDIT to check whether there is any difference
between them or not. If there is any difference between them then what are the
reasons for differences are calculated. For this following steps are taken;
SALE
In this total actual sale, domestic as well as export both are calculated at the end
of the period and compared with budgeted sale to check whether there is any
deviation between them or not. If there is any deviation between them then what
are the reasons for the deviations. In this we check whether the deviations are
due to the change in demand or due to the change in sale rate.
RAW MATERIAL
In this comparison between actual raw material consumed and budgeted raw
material is done to check whether there is any deviation between them. And if
there is any deviation between them then what are the reasons for the
deviations. The reason may be change in rates or due to change in mixing.
MANUFACTURING COST
In this comparison between actual manufacturing cost incurred and budgeted
manufacturing cost is done to check whether there is any deviation between
them. And if there is any deviation between them then what are the reasons for
the deviations. The reason may be change in power rates, due to the shortage of
supply of raw material etc.
PERSONNEL EXPENSES
In this comparison between actual personnel expenses incurred and budgeted
personnel expenses is done to check whether there is any deviation between
them. And if there is any deviation between them then what are the reasons for
Page 51
the deviations. The reason may be change in basic salary, change in wages,
change in other perks etc.
ADMINISTRATION EXPENSES
In this comparison between actual administrative expenses incurred and
budgeted administrative expenses is done to check whether there is any
deviation between them. And if there is any deviation between them then what
are the reasons for the deviations. The reason may be change in insurance
charges, change in telephone expenses, change in traveling expenses etc.
SELLING EXPENSES
In this comparison between actual selling expenses incurred and budgeted
selling expenses is done to check whether there is any deviation between them.
And if there is any deviation between them then what are the reasons for the
deviations. The reason may be change in commission on domestic as well as
export sales, change in cash discount, change in rebate and claim etc.
ACHIEVEMENT & MAJOR ACTIVITIES
Major achievements are highlighted by the respective department. Modifications
done for system improvement or for cost saving are also being discussed during
review.
Page 52
DIRECTIONS FOR FUTURE RESEARCH FINDINGS
1) Due to avoidable and non-avoidable circumstances, variance is noted in
actual and budgets.
2) Budgets are prepared on the assumption that certain condition will prevail.
Because of future uncertainties, assumed conditions may not prevail
necessitating the revision of budgetary targets. The frequent revision of
targets will reduce the value of budgets and revisions involve huge
expenditure too.
3) Every department head worries for his departmental goals without
thinking of the business goals. Every department tries to get maximum
allocations of funds and this raises a conflict among different department.
Page 53
SUGGESTIONS
1. An effective system of communication is required for
successful budgetary control. The flow of information regarding budget
should be quick so that these are implemented. The performance reports of
various levels will help top management in budgetary control.
2. Flexibility in budgets is required to make them suitable
under changed circumstances.
3. The proper organization is essential for successful
preparation, maintenance and administration of budgets. A budgetary
committee must be formed which comprises the departmental heads of
various departments.
4. Though annual budgets are prepared and are discussed in
length. Monthly budgets should also be discussed with respective heads
and at corporate level.
5. Budgets are normally based on conventional basis.
Concept of Zero base budgeting should be adopted wherever possible.
6. As the actual results are collected from accounts books,
which sometimes provide difficulties in analysis because of common head
for difference type of expenses.
7. Activity based costing system should be used where the
same can be used to provide better monitoring.
Page 54
8. Variance reports are prepared on monthly basis and are
being communicated to respective department head but no action plan is
provided by the department to overcome with variances.
9. In the present era, rapid changes are being observed on
day to day basis. While preparing annual budget a deep forecasting based
on historical data and likely future trend is required which normally doesn’t
happen.
10. Budgeting exercise is confined to arrive at PBDIT only.
Other financial expenses are not being considered to arrive at cash
accruals / net profit and depreciation.
Page 55
CONCLUSION
Various reports such as annual budget, monthly budget, annual review, monthly
review and commercial review are studied for control purposes. The variances
are due to the assumptions which are considered during the preparation of
budgets. Moreover, variances are there due to change in rate and quantity, staff
turnover e.g. as company purchases cotton in bulk during August to March so
the value of raw material gets affected. The deviation in actual and budgeted
reports helps the head of costing and MIS departments to control over various
capital and revenue expenditure and budgetary control aims at the maximization
of profits of the organization. The budgetary control helps in the co-ordination
among different departments of the organization. Reviews are prepared so that
necessary actions are taken at the earliest time and it will help in the
determination of weak spots. Control is continuous process.
Page 56
SUMMARY AND FINDINGS
After the analysis of various costs, procedures and reports we can find that cost
accounting system adopted by Vardhman Polytex Ltd. Bathinda for reflecting the
accurate cost of production of the final product i.e. yarn is adequate. Efforts for
controlling cost of vigorous cost control is a guidance and regulation of the cost
of operating and undertaking. Here is control cost by the respective department
heads. Budgetary control system is adopted. Budgetary control includes
preparation of for planning and comparison of actual with budgeted figures for
control purposes. Proper presentation and reporting the information to the
Management and Head Office. The reports are filed on the daily, weekly,
monthly quarterly and annually namely :
1. Annual Budget
2. Monthly Budget
3. Annual Review
4. Monthly Review
5. Commercial Review
6. Trends Report
7. Daily Cost Sheet
8. Other reports
Annual review and monthly review are complete reviews of the performance of
units activities. Actual results are compared with budgets. Variances are noted
and analysis is done. These reviews contains various reports. Daily cost sheet
monitors the cost and profitability on daily basis. It reflects the changing in cost
and cash profit. Monthly meeting are held to discuss the monthly reviews.
Corrected actions are suggested by various heads of departments in case of
variances. The Head Office also analyses the reports and sends suggestions
Page 57
BIBLIOGRAPHY
Chandra Prosana, Financial Management, Theory and Practice, McGraw
Hill, Publishing Company, 1993.
VAN Hourne, J.C, Financial Management and Policy, Prantice Hill of India,
New Delhi, 1993.
Websites :
www.texprocil.com
www.texmil.nic.in
www.careratings.com
www.sga.tamu.edu
www.abilityforum.com
www.oswalgroup.com
Company Records & Reports