January . 2010

January . 2010

Company Presentation

IRON-CASTING DIVISION

3

IRON-CASTING DIVISION REVIEW

Engineer : 63 In-line operator : 279

2007 : $ 162 million 2008 : $ 160 million 2009 : $ 110 million 2010 : $ 151 million (P)

AreaArea

EmployeeEmployee

CapacityCapacityRevenuesRevenues

1. Iron-Casting Overview (Pohang Plant)

· Casting Molding Line 4 110,000 ton · Machining Tool 98 10,300,000 pcs

Division Equipment Capacity (y)

Ground : 58,980 ㎡ Building : 39,080 ㎡

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2007 2008 2010(P)

Sales Performance Iron Casting Market Share(Korea)

151

($ millions)

2. Sales & Market Share

Customers :

Capacity

(ton/year)

30,000

60,000

120,000

90,000 90,00095,000

110,000

• Korea Market Volume : USD 800million/year

02006 2007 2009/2010

162 160

Other manufacturers 80%

Sungwoo 20%

2009

110

100,000

2008

IRON-CASTING DIVISION REVIEW

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DESCRIPTION PRODUCT REMARK

CAST-IRON MATERIALS

AUTOMOBILE

COMPACT

CAR

DISC, DRUM, HUB, FLY WHEEL, RETAINER

CLUTCH, BEARING CAP, AXLE CARRIER,

KNUCKLE, PLANET CARRIER, CASE,

CAM/SHAFT ETC. HYUNDAI & KIA

(Korea)

DAIMLER (Germany)

EXEDY

(Japan)

RVDISC, DRUM, HUB, FLY WHEEL, DIFF CASE,

ADAPTOR DIFF CARRIER, LOWER ARM,

CASE BEARING ETC

COMMERCIAL

VEHICLEDISC, DRUM, HUB, FLY WHEEL, BEARING

CAP,DIFF CASE, DIFF CARRIER ETC

INDUSTRIAL

RAILROAD END CAP, BACKING RINGTIMKEN,

AMSTED RAIL(USA)

MARINE

ENGINEASSEMBLED FLY WHEEL

MERCURY

(USA)

ETC. VALVE, REDUCER COVER FUJITA(Japan)

MACHINING & ASSEMBLYCLUTCH, DISC, DRUM, HUB, BRACKET, FLY

WHEEL, SPEED GEAR ETC

3. Main Products

IRON-CASTING DIVISION REVIEW

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■ DISC

INDUSTRIAL PARTS

CAR PARTS

■ DRUM ■ BED PLATE ■ KNUCKLE ■ FLY WHEEL

■ END CAP

- B/TIMKEN

RAIL ROAD MARINE ENGINE ETC.

■ FLY WHEEL

- MERCURY

MARINE

■ VALVE etc.

- FUJITA

3. Main Products

IRON-CASTING DIVISION REVIEW

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MAIN 1. KNUCKLE, CARRIER etc. MAIN 2. BEARING CAP, HUB etc.

MAIN 3. FLYWHEEL, DRUM etc.

1) FOUNDRY

MAIN 4. DISC etc.

FCD, FC FCD, FC

FC FC

TOTAL : 110,000Ton/year

12,000Ton/year 27,000Ton/year

30,000Ton/year 31,000Ton/year

4. Capacity

IRON-CASTING DIVISION REVIEW

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EXPORT

MAIN 1. FLY WHEEL, FLEX PLATE, BRAKE DISC

MAIN 2. FLY WHEEL, END CAP, BACKING RING

2) MACHINE SHOP TOTAL : 10,300,000EA/year

4. Capacity

DOMESTIC

MAIN3. RING GEAR SHOP

HYUNDAI KIA

MERCURY TIMKEN BRENCO DAIMLER

HYUNDAI KIA MERCURY

IRON-CASTING DIVISION REVIEW

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NAME QTYMOLDINGMETHOD

MOLD SIZE

CAPACITYMAKER REMARK

MOLD / HR TON /YEAR

FBM-3 1 BLOW & SQUEEZE 700*500*180/180 200 12,00012,000

SINTO,

JAPAN

IMS-1 1 AIR – IMPACT 900*700*250/250 180 27,00027,000G.F,

SWISS

DMS 90

70-D1 DYNA-PULSE 900*700*250/250 180 30,00030,000

BMD,

GERMANY

DISA 240C 1 SQUEEZE 600*850*150/500 450 31,00031,000 DISA,

DENMARK

1) Molding Line

5. Main Production Equipment

TOTAL : 110,000Ton/year

2) Sand Plant

NAME QTY MODELCAPACITY( TON/HR )

MAKER REMARK

SAND MIXER

2 STM 30 120 G.F, SWISS

1 DW 29/5 120 EIRICH, GERMANY

IRON-CASTING DIVISION REVIEW

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NAME QTY CAPACITYPOWER

( KW )MAKER REMARK

MELTING FURNACE

3 5 TON/HR 3,000 PILLAR,USA

3 8 TON/HR 4,000 PILLAR,USA

3 10 TON/HR 4,000 PILLAR, USA

HOLDING FURNACE 2 20 TON 500 INDUCTOTHERM, USA

AUTO POURER

1 5TON 200 G.F, SWISS

2 4TON 300 CIME,ITALY

1 5 TON 200INDUCTOTHERM,

ENGLAND

3) Melting

- MIDDLE FREQUENCY

INDUCTION MELTING

5. Main Production Equipment

IRON-CASTING DIVISION REVIEW

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NAME QTY CAPACITY MAKER REMARK

AUTO SHOT M/C1 16 TON/HR BMD, GERMANY

1 14 TON/HR SEKWANG, KOREA

HANGER SHOT M/C 1 10 TON/HR SEKWANG, KOREA

APRON SHOT M/C 4 1 TON/BATCH SEKWANG, KOREA

AUTO GRINDER 8 7.5 TON/HR DONGJU/JINJU, KOREA

4) Finishing

5) Core

NAME QTY PATTERN SIZE CAPACITY MAKER REMARK

COLD CORE M/C5 1000*1000 45 BLOW/HR YOUNGJIN,

KOREA2 1000*1400 51 BLOW/HR

5. Main Production Equipment

IRON-CASTING DIVISION REVIEW

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NAME QTY CAPACITY MAKER REMARK

CNC LATHE 44 QT18N 外 HYUNDAI

T/CENTER 19 SPT V30T 外 HYUNDAI

M.C.T 7 VM50 外 DOOSAN

OIL PRESSURE PRESS 8 50TON 外 GYUNG IL ENG

WASH’G M/C 2 SEOJIN TECH

BALANC’G M/C 8 AKASHI

BROACH’G M/C 1 KOREA BROCHI

GROOV’G M/C 2 GYUNG IL ENG

GRIND’G M/C 1 DASHO

ROBOT 6 HYUNDAI

6) Machine Shop

5. Main Production Equipment

IRON-CASTING DIVISION REVIEW

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NAME QTY MODEL MAKER REMARK

HOBBING M/C 21 JDH-3 外 CHEIL (KOREA)

HEAT TREATMENT 11 NORMALIZING/TEMPERING K.H.F (KOREA)

AUTO WELDER 3 CO2 KOJIMA (JAPAN)

WASHER 3 OS - 75 - HS CHEIL (KOREA)

TRIMMING M/C 2 - KOJIMA (JAPAN)

PRESS 2 400TON/60TON DONG MYUNG (KOREA)

COILING M/C 1 3RC-10 KOJIMA (JAPAN)

BAND SAW 1 WBS-550S WONKONG (KOREA)

SHOT BLAST 1 SKA-10A SEKWANG (KOREA)

CHAMFERING M/C 1 - DAE-GU (KOREA)

MAGNET TESTER 1 - D/M ENG (KOREA)

7) Ring gear Shop

5. Main Production Equipment

IRON-CASTING DIVISION REVIEW

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DESCRIPTION NAME QTY SIZE REMARK

MATERIAL

TESTING

UNIVERSAL TESTER 1 MAX 20TON PROPERTY

BRINELL HARDNESS TESTER 3 MAX 3TON PROPERTY

SPECTRO-METER 2 15ELEMENTS, 1/1000% COMPOSITION

OPTICAL MICROSCOPE 2 *50 ~ *400 MICROSTRUCTURE

VICKERS HARDNESS TESTER 2 PVK-2(50KGF) PROPERTY

ND TESTER 1 40 ~ 90% NODULARITY

C.E METER 4 C.SI(1/100%) COMPOSITION

7) Testing & Measurement Equipment

5. Main Production Equipment

IRON-CASTING DIVISION REVIEW

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DESCRIPTION NAME QTY SIZE REMARK

NON-DESTRUCTIVEX-RAY 1 IMAGETYPE(MAX 60T)

MAGNETIC PARTICLE TESTER 1 MSK-04

PAINTING TESTING SALT SPRAY TESTER 1 MK-9904

DIMENSIONCMM 2 RS25(762 ×762 ×686)

2-DIMENSION 4 MITUTOYO RA400

CONTOURROUNDNESS 1 MITYTOYO RA400

CONTOUR & ROUNGHNESS 1 KOSAKA SEF30D

7) Testing & Measurement Equipment

5. Main Production Equipment

IRON-CASTING DIVISION REVIEW

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RAWMATRIAL CHARGING MELTING INOCULATION

ND TesterSpectrometer

GATEREMOVAL

AUTOPOURING

COOLING

ADDITIVES MOLDING LINEMIXINGSCALING

SAND CORE PATTERN CORE M/C

GRINDING SHOTRE-SHOTEDP

TURNING DRILL& TAP PACKING TRANSPORTMACHINE SHOP

INSPECTION

- In-Line

6. Production Process Flow

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TS 16949/ISO14001 and QS 9000

7. Certificates