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ISE391 Lec03 Chap2 Problem Formulation 1

Apr 06, 2018

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    Problem Formulation

    Chapter 2

    Lecture 3

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    Dr. Mojahid F. Saeed Osman/ISE391/1112

    1. Recognizing the need2. Defining the problem

    3. Planning the project

    4. Gathering information5. Conceptualizing alternative approaches

    6. Evaluating the alternatives

    7. Selecting the preferred alternative8. Communicating the design

    9. Implementing the preferred design

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    Formulating Design Problem

    The ABET definition of engineering design

    states that any engineering design must satisfy

    desired needs

    3

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    4

    Formulating Design Problems(from 9-step model of design process)

    Step 1 - Recognizing the Need

    Step 2 - Defining the Problem Goals

    Objectives

    Constraints

    B.Hyman/ Fundamentals of Engineering Design Chapter2/Rev.6/26/02

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    Hyman/Chapter 2-Problem Formulation/Rev. 6/26/025

    Recognizing the Need

    Describes a current situation that is unsatisfactory.

    Should be written in a negative tone

    Establishes improvement in current situation as the ultimate

    purpose of the project.

    Implies that: We know who is the customer/client is; and

    The customer/client knows what their need is

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    Recognizing the Need -Automobile Bumper

    Problem

    There is too much damage to bumpers in low-

    speed collisions

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    Defining the Problem-Goal

    Brief, general, and ideal response to the Need.

    Answer the question "How are we going to

    address this Need?"

    Is so general that we cannot determine when it isachieved.

    Its selection establishes the general direction ofthe design effort.

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    Goals and Their Associated Design Options

    Goal not

    selectedGoal

    Unavailable Design Options Available Design Options

    Fig. 2.2

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    Goal for Automobile Bumper Problem

    Design an improved automobile bumper

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    Scope of Goal Statement

    Several potential Goal Statements :

    design a child-proof pill bottle that is easier to open

    design a child-proof pill container that is easier to open

    design a child-proof pill system for dispensing pills

    design a child-proof system for dispensing medication

    Need Statement:

    child-proof pill bottles are too difficultfor people with arthritis to open.

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    Need vs. Goal

    Need:

    Describes the current, unsatisfactory situation

    Goal:

    describes the ideal future condition

    Setting a set of need and goal statement may take severaliterations

    Need and goal have to be as simple as possible

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    Need vs. Goal

    Example

    Developing a more efficient air-conditioning system forresidential use

    Need

    Many houses get uncomfortably hot during summer afternoons.

    Two fundamentally different Goals Reduce direct input from summer afternoon sunshine into the house

    Increase house ventilation so that hot air escapes

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    Rev. 6/26/02 Chapter 2-Problem Formulation 13

    Defining the Problem-Objectives

    Quantifiable expectations of performance.

    Establish operating environment

    Indicators of progress toward achieving Goal.

    Define the performance characteristics of the design that are of most

    interest to the client

    Facilitate determination of which alternative designs best meets

    expectations.

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    Rev. 6/26/02 Chapter 2-Problem Formulation 14

    Objectives for Automobile Bumper Problem

    Design an inexpensive front bumper so the car can

    withstand a 5 mph head-on collision with a fixed concrete

    wall without significantly damaging the bumper or other

    parts of the car

    At the end of the useful life of the bumper, it must be easily

    recyclable.

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    Itemized List of Objectives

    inexpensive

    no significant damage to bumper

    no significant damage to other parts

    easily recyclable

    operative

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    Rev. 2/19/03 Chapter 2-Problem Formulation 16

    Measuring Objectives

    Objective Measurement Basis Units

    Inexpensive Unit manufacturing cost for a production run of

    50,000

    SR

    No significant damage to bumper Distance bumper is pushed into body inches

    No significant damage to other parts Repair cost SR

    Easily recyclable Amount of aluminum lb

    Retain maneuverability Turning radius ft

    Retain braking capability Braking distance ft

    Table 2.1

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    Rev. 6/26/02 Chapter 2-Problem Formulation 17

    Defining the Problem-Constraints

    Constraints establish permissible range of the design andperformance parameters

    Takes one of three forms:

    yes/no constraints The headlight must work

    Radiator must not leak

    equality constraints

    mustbe 18 high inequality constraints

    cannot weigh more than 50 lb

    must hold at least 50 lbs of steam

    mustbe between 12 and 15 long

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    Constraints for Automobile Bumper Problem

    In order to prevent over-riding bumpers in collisions between

    automobiles, the bumpers should be installed 18 up from

    the ground.

    The weight of the bumper cannot exceed 50 lb.

    The mounting brackets on the bumper must be between 8.0

    and 12.5 from the center so they match with the bracketsattached to the automobile frame.

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    Complete (Revised) Problem Statement for Automobile

    Bumper Project

    Goal Design an improved front bumper

    Objectives (with operating environments, basis for measurement, and units) Inexpensive No significant damaging to bumper No significant damaging to other parts

    Easily recyclable Retain maneuverability Retain braking capability

    Constraints Should be installed 18 up from the ground. Weight of the bumper cannot exceed 50 lb. Mounting brackets must be between 8.0 and 12.5 from the center Lights must work after collision Radiator must not leak after collision Doors must work after collision

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    Trade-offs Between Objectives and Constraints

    Restating the problem in a slightly different way can result in

    some objectives becoming constraints and vice-versa.

    the objective not causing significant damage can bereworded as a constraint not costing more than $200 to

    repair.

    It may be desirable to include both in the problem statement.

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    Rev. 2/19/03 Chapter 2-Problem Formulation 21

    Transforming Objectives into Criteria

    Objectives

    Quantifiable expectations of performance

    Criteria Value-free compact descriptors of performance associated

    with objectives

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    Objectives and Criteria for Automobile

    Bumper

    Objective Criteria

    Inexpensive cost

    No significant damage to bumper Amount of damage to bumper

    No significant damage to other parts

    Easily recyclable

    Amount of damage to other parts

    Recyclability

    Retain maneuverability Maneuverability

    Retain braking capability Braking capability

    Table 2.2