IRI Intellisys Remote Interface Rev B

INTELLISYSREMOTEINTERFACE

OPERATORS/INSTRUCTION MANUALPARTS LIST

Before installation or starting the compressor for thefirst time, this manual should be studied carefully toobtain a clear knowledge of the unit and of the dutiesto be performed while operating and maintaining theunit.

RETAIN THIS MANUAL WITH UNIT.This Technical manual contains IMPORTANT SAFETYDATA and should be kept with the Intellisys RemoteInterface at all times.

APDD 635BCCN: 80440985 REV.B

May 2003

More Than Air. Answers.Online answers: http://www.air.irco.comPhone: 1-800-526-3615

© COPYRIGHT 1998 INGERSOLL-RAND COMPANY

AIR COMPRESSOR GROUPBONDED WARRANTY & REGISTERED START UP

WarrantyThe Company warrants that the equipment manufactured by it and delivered hereunder will be free of defects in mate-

rial and workmanship for a period of twelve months (see extended airend warranty) from the date of placing theEquipment in operation or eighteen months (see extended airend warranty) from the date of shipment from Davidson,NC, whichever shall first occur. The Purchaser shall be obligated to promptly report any failure to conform to this war-ranty, in writing to the Company in said period, whereupon the Company shall, at its option, correct such nonconformi-ty, by suitable repair to such equipment or, furnish a replacement part F.O.B. point of shipment, provided the Purchaserhas stored, installed maintained and operated such Equipment in accordance with good industry practices and has com-plied with specific recommendations of the Company. Accessories or equipment furnished by the Company, but manu-factured by others, shall carry whatever warranty the manufacturers have conveyed to the Company and which can bepassed on to the Purchaser. The Company shall not be liable for any repairs, replacements, or adjustments to theEquipment or any costs of labor performed by the Purchaser or others without Company’s prior written approval.

The effects of corrosion, erosion and normal wear and tear are specifically excluded. Performance warranties are lim-ited to those specifically stated within the Company’s proposal. Unless responsibility for meeting such performance war-ranties are limited to specified tests, the Company’s obligation shall be to correct in the manner and for the period of timeprovided above.

THE COMPANY MAKES NO OTHER WARRANTY OR REPRESENTATION OF ANY KIND WHATSOEVER,EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES OF MERCHANTABILITYAND FITNESS FOR A PARTICULAR PURPOSE, ARE HEREBY DISCLAIMED.

Correction by the Company of nonconformities whether patent or latent, in the manner and for the period of time pro-vided above, shall constitute fulfillment of all liabilities of the Company for such nonconformities whether based on con-tract, warranty negligence, indemnity, strict liability or otherwise with respect to or arising out of such Equipment.

The purchaser shall not operate Equipment which is considered to be defective, without first notifying the Company inwriting of its intention to do so. Any such Equipment will be at Purchaser’s sole risk and liability.

Note that this is Ingersoll-Rand’s standard warranty. Any warranty in force at the time of purchase of the compressor ornegotiated as part of the purchase order may take precendence over this warranty.

1

This unit was purchased from:

_______________________________________________

_______________________________________________

_______________________________________________

Ingersoll-Rand Company reserves the right to makechanges or add improvements without notice and withoutincurring any obligation to make such changes or add suchimprovements to products sold previously.

Number of units on order: __________________________

Customer Order Number: __________________________

Ingersoll-Rand Company Order Number: ______________

For ready reference, record the serial number andmodel number of your unit here:

Serial Number: ___________________________________

Model Number:___________________________________

5.12" (130mm)6.69" (170mm)

2.72" (69mm)

0.0 SAFETY AND WARNINGS . . . . . . . . . . . . . . . .3

1.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . .3

2.0 RECEIPT OF EQUIPMENT . . . . . . . . . . . . . . . .4

3.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . .43.1 Intellisys Remote Interface Mounting . . . .43.2 IRI To Intellisys Controller Wiring . . . . . . .63.3 IRI To Network Wiring . . . . . . . . . . . . . . . . .73.4 Terminating Resistors . . . . . . . . . . . . . . . . .83.5 Power Supply Connections . . . . . . . . . . . .9

3.5.1 Wall Adaptor Connections . . . . . . . . .93.5.2 Chassis Mount Power Supply Connections . . . . . . . . . . . . . . . . . . . . . . . . .10

3.6 Power On Confirmation . . . . . . . . . . . . . .11

4.0 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . .114.1 Operator Panel Layout . . . . . . . . . . . . . . .11

4.1.1 Pushbutton . . . . . . . . . . . . . . . . . . . . .124.1.2 "POWER" LED . . . . . . . . . . . . . . . . . .124.1.3 "NETWORK PORT" LED (1) . . . . . . .124.1.4 "INGERSOLL-RAND PORT" LED (2) 124.1.5 "SERVICE PORT" LED (3) . . . . . . . . .124.1.6 Two Character Display . . . . . . . . . . .124.1.7 Setting Up The IRI . . . . . . . . . . . . . . .124.1.8 Address [Ad] . . . . . . . . . . . . . . . . . . . .124.1.9 Baud Rate [b1] . . . . . . . . . . . . . . . . . .124.1.10 Baud Rate [b3] . . . . . . . . . . . . . . . . .124.1.11 Communications Mode [CO] . . . . . .124.1.12 Call Up [Cu] . . . . . . . . . . . . . . . . . . . .134.1.13 Display Check [dc] . . . . . . . . . . . . . .13

4.2 IRI Communications . . . . . . . . . . . . . . . . .134.2.1 Modbus Read Command . . . . . . . . . .134.2.2 Modbus Write Command . . . . . . . . . .14

4.3 Register Listing . . . . . . . . . . . . . . . . . . . . .154.3.1 SSR Controller . . . . . . . . . . . . . . . . . .154.3.2 SSR SG Controller . . . . . . . . . . . . . . .184.3.3 SE 15-100 HP Controller . . . . . . . . . . .244.3.4 SIERRA 50-100 HP Controller . . . . . .274.3.5 SIERRA 100-200 HP Controller . . . . .304.3.6 SIERRA 125-400 HP SG Controller . .334.3.7 SIERRA SS Booster 125-200 HP SG Controller . . . . . . . . . . . . . . . . . . . . . . . . . . .374.3.8 RECIP Controller . . . . . . . . . . . . . . . . .414.3.9 RECIP SG Controller . . . . . . . . . . . . . .464.3.10 RECIP Booster controller . . . . . . . . .504.3.11 NIRVANA SGN Controller . . . . . . . . .554.3.12 NIRVANA SGNe Controller . . . . . . . .614.3.13 Pegasus SE Controller . . . . . . . . . . .674.3.14 ESA SE 22-150 KW Controller . . . . .70

5.0 IRI TROUBLE SHOOTING CHART . . . . . . . . .74

6.0 IRI SET POINT MAP . . . . . . . . . . . . . . . . . . . .76

7.0 PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . .77

GENERAL INFORMATION

Operating Temperature . . . . . . . . . . . . . . . .0° to 50°COperating Humidity . . . . .0 to 95% (non-condensing)Power . . . . .9-18 Volt DC, 500mA maximum @ 9VDC

Communication:Network Port - 2400, 4800, 9600, or 19200 Baud using

Modbus Protocol

Service Port - 2400, 4800, 9600, or 19200 Baud using Modbus Protocol and address “F0”

Ingersoll-Rand Port - Proprietary Information

Dimensions: . . . . . . . . . . . . . . . . . .2.72" (69mm) High x 5.12" (130mm) Wide x 6.69" (170mm) Deep

2

TABLE OF CONTENTS

3

0.0 SAFETY AND WARNINGS

Before you install the Intellisys Remote Interface (IRI)you should take the time to carefully read all the instruc-tions contained in this manual, and the compressor man-ual.

Electricity and compressed air have the potential tocause severe personal injury or property damage. Theoperator should use common sense and good workingpractices while operating and maintaining this unit. Allapplicable codes should be strictly adhered to.

Maintenance should be done by qualified personnel,adequately equipped with proper tools.

1.0 INTRODUCTION

The Intellisys Remote Interface (IRI) is a device to allowelectronic communication with an Intellisys controllerthrough a serial communication link (See FIGURE 1-1).

FIGURE 1-1 INTELLISYS REMOTE INTERFACE

The IRI allows 2 different paths of communication. First,the IRI allows communication between a Network portand an Intellisys controller port . Second, the IRI allowscommunication between a Service port and an Intellisyscontroller port (See FIGURE 1-2)

The IRI has three communication ports. The first port isan RS-485 serial communication link to transmit

FIGURE 1-2 IRI COMMUNICATION LINKS

and receive data with a Network. The second port pro-vides communication with an Intellisys controller. Thethird port provides RS-232 communication for Servicepersonnel.

The IRI receives commands from the Network port (Port1) and passes the commands to the Intellisys controllerthrough the Ingersoll-Rand port (Port 2). In return, theIntellisys controller responds back to the Network port bysending the response to the IRI (via Port 2), which inturn, relays the response back to the Network (via port1).

In addition to communication taking place between theNetwork port and the Intellisys controller, communicationis allowed to take place between the Service port andthe Intellisys controller. Communication between theService port and the Intellisys controller is transparent tothe operation of the communication taking placebetween the Network port and the Intellisys controller.The IRI receives commands from the Service port (Port3) and passes them to the Intellisys controller throughthe Ingersoll-Rand port (Port 2). In return, the Intellisyscontroller responds back to the Service port by sendingthe response to the IRI (via Port 2), which in turn, relaysthe response back to Service (via port 3)

The Network port is the main communication port forIntellisys control. The Network port allows both read andwrite operations to the registers of the Intellisys con-troller, allowing control functions to be performed via theNetwork port. The Service port provides only the abil-ity to read registers from the Intellisys controller.There is no ability to control the Intellisys controllerthrough the Service port. Write commands sentthrough the Service port to registers are ignored by theIRI. The Service port is provided to allow only reading ofregisters, transparent to the Network port operations.

5.12" (130mm)6.69" (170mm)

2.72" (69mm)

IRI

SERVICE

INTELLISYS CONTROLLER

NETWORKRS-485

RS-232

Port 1 Port 2

Port 3

Communication

Communication

4

FIGURE 1-3 FRONT PANEL OF IRI

FIGURE 1-3 shows the front view of the IRI. Indicatorsconsisting of 4 LEDs and a two character display providestatus on the operating conditions of the IRI. An amberLED luminates to show that input power is applied.Three dual color (red/green) LED's provide informationon the operating status of each of the three serial com-munication ports. A two character display provides vari-ous information depending upon the current mode of theIRI.

FIGURE 1-4 REAR VIEW OF IRI

FIGURE 1-4 shows the rear view of the IRI. The rearhas a power input port - PWR, the Network communica-tion port - COM1, the Intellisys Controller communicationport - COM2, the Service communication port - COM3,and a switch input - SW1.

2.0 RECEIPT OF EQUIPMENT

When you receive the Intellisys Remote Interface (IRI)please inspect it closely. Any indication of careless han-dling by the carrier should be noted on the deliveryreceipt especially if the IRI will not be immediatelyunboxed. Obtaining the delivery person's signed agree-ment to any noted damages will facilitate any futureinsurance claims.

3.0 INSTALLATION

Before beginning Intellisys Remote Interface installationand system operation, the following requirements andrecommendations must be satisfied:

Each Intellisys controller must have its controllersoftware revision at or above a certain minimumlevel to work with the IRI. The machine types andrequired software EPROM minimum version levels arelisted below. Check the machine to be connected to anIRI for the appropriate EPROM. If the EPROM is not ofthe correct minimum version level, the appropriateEPROM may be ordered from your local IngersollRandDistributor or Air Center.

Machine Type EPROM Minimum

Version Level

SSR 50-450 Horsepower - 1 stage (Red Eye) . . . . . . . . . . . . . .2.3

SSR 50-450 Horsepower - 2 stage (Red Eye) . . . . . . . . . . . . . .2.3

SSR SG Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0

15-50 Horsepower SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4

Sierra 50-100 Horsepower (SE) . . . . . . . . . . . . . . . . . . . . . . . . .1.2

Sierra 100-200 Horsepower (Red Eye) . . . . . . . . . . . . . . . . . . .2.5

Sierra 125-400 HP SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0

Recip (Red Eye) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6

Recip SG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0

Nirvana SGN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0

Nirvana SGNe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.0

Pegasus SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.0

ESA SE 22-150 KW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.6

When monitoring compressor data only, no options arerequired to be installed in the Intellisys controller. Ifmachine control is desired, the Remote Start/Stop andSequence options must be installed and turned "On".

Perform the following tasks to install the IRI. Each task isdescribed in steps that can be checked off to help insuretrouble-free installation.

IRI Mounting IRI to Intellisys Controller Wiring IRI to Network Wiring Terminating Resistors Power Supply Connection Power On Confirmation

3.1 INTELLISYS REMOTE INTERFACE MOUNTING

The IRI can be installed on any suitable surface in thegeneral vicinity of the Intellisys controller and theNetwork computer. NOTE the MAXIMUM lengths thatthe cables can be for proper operation is shown in FIG-URE 3-1.

Power Input

Network Port

Intellisys Controller Port

Service Port

Switch Input

9-18 VDC

IRI

SERVICE

INTELLISYS CONTROLLER

4000 Ft. Max.

50 Ft. Max.

Port 1 Port 2

Port 3NETWORK

(15.2m)

(1219m)

1000 Ft. Max.

(305m)

FIGURE 3-1 IRI MAXIMUM CABLE LENGTHS

Two Character

Service Port LEDIntellisys Controller Port LED

Network Port LEDPower LED

Display

5

A location should be selected that provides access forconnection of the IRI's external power supply. Additionalconsideration should be given for accessibility of theService port and wire routing for the Network port andIngersoll-Rand port. A NEMA 4 type enclosure

should be provided for the IRI if mounting in harsh envi-ronments.

Use FIGURE 3-2 to locate the four mounting holes forthe IRI.

CU

TH

ER

E A

ND

RE

MO

VE

FR

OM

MA

NU

AL

FIGURE 3-2 IRI DRILL TEMPLETE

6

3.2 IRI TO INTELLISYS CONTROLLER WIRING

The IRI is connected to the Intellisys controller using 22gauge, 4 conductor twisted pair (only 1 pair of conduc-tors is utilized) telephone type wire (P/N 39204508Cable, Communication 1000 Feet). This wire should berouted in grounded electrical conduit. This wire shouldbe the only wire in the conduit(s), e.g. do not mix thiswire with other high voltage conductor in the conduit.This wire should not be any longer than 1000 feet.

Install one modular plug (P/N 39204466 Plug, Modular)on each end of the wire using a hand crimping tool(P/N 39204458 Tool, Hand Crimping). Refer to FIGURE3-3 and FIGURE 3-4 for instructions on the tool and forproper wire color codes and pin numbers. Be carefulto match color codes and pin numbers.

65

43

21

RELEASE TAB ON BOTTOM

WHITE WIRE ORANGE STRIPE

ORANGE WIRE WHITE STRIPE

FIGURE 3-3 MODULAR PLUG CONNEC-TIONS FOR INTELLISYS CONTROLLER

WIRING

FIGURE 3-4 INSTALLING MODULAR PLUG CONNECTOR

For IRI connections to an SGN or Nirvana controller,the P7 port will be used. P7 is a 6 position, pluggablescrew terminal connection like other sensor inputs onthe SG and SGN controllers. A 6 position plug, IR PartNumber 39186093, or a 2 position plug, IR PartNumber 39242367, is required to make connectionsto this port. P7 pin 1 should be connected to the mod-ular phone plug terminal #2 using the orange wirewhite stripe. P7 pin 2 should be connected to themodular phone plug terminal #4 using the white wireorange stripe.

7

3.3 IRI TO NETWORK WIRING

The connection of the IRI to the Network is dependentupon the particular Network being used at the installationsite. The following instructions are suggested for con-necting the IRI to the Network. Adaptations may beneeded to match the IRI's Network port to the installationsite's Network.

The IRI's Network port is an RS-485 interface that canbe used in a full-duplex or half-duplex mode. TheNetwork port pinout on the IRI is configured as shown inFIGURE 3-6. The Network connector on the IRI is a 6conductor RJ-11 style connector.

The IRI Network port can be connected to the installa-tion site's Network port using 22 gauge, 4 conductortwisted pair telephone type wire (only 1 pair of conduc-tors is needed for half-duplex mode; P/N 39204508Cable, Communication 1000 Feet). This wire should berouted in grounded electrical conduit. This wire shouldbe the only wire in the conduit(s), e.g. do not mix thiswire with other high voltage conductor in the conduit.The length of this wire should not exceed 4000 feet.

For both full-duplex and half-duplex operation, Pin 2 A(+)Full-Duplex Receiver / Half-Duplex Transceiver and Pin4 B(-) Full-Duplex Receiver / Half-Duplex Transceivershould be a twisted pair, e.g. Pin 2 Orange wire withwhite stripe paired with Pin 4 white wire with orangestripe. Optionally, for full-duplex operation, Pin 3 A(+)Full-Duplex Transmitter and Pin 5 B(-) Full-DuplexTransmitter should be a twisted pair, e.g. Pin 3 Blue wirewith white stripe paired with Pin 5 white wire with bluestipe. Following this wiring scheme, the connectionswould appear as shown in FIGURE 3-5.

BACK VIEW OF IRI NETWORK PORT

PIN 1: . . . .IRI Ground (Normally No Connection)PIN 2: . . . .Orange Wire White Stripe

A(+) Full-Duplex Receiver/A(+) Half-Duplex Transceiver

PIN 3: . . . .Blue Wire White StripeA(+) Full-Duplex Transmitter

PIN 4: . . . .White Wire Orange StripeB(-) Full-Duplex Receiver/B(-) Half-Duplex Transceiver

PIN 5: . . . .White Wire Blue StripeB(-) Full-Duplex Transmitter

PIN 6: . . . .RESERVED - No Connection

FIGURE 3-6 PINOUT OF IRI RS-485 NET-WORK PORT

Install a modular plug (P/N 39204466 Plug, Modular)using a hand crimping tool (P/N 39204458 Tool,Hand Crimping) on the IRI end of the wire as de-scribed in the FIGURE 3-4 and using FIGURE 3-5 forthe wiring guideline. Be careful to match colorcodes and pin numbers as shown in FIGURE 3-5.

Refer to the installation site's Network manuals for prop-er mating and connections to the site's network port.

WHITE WIRE BLUE STRIPE

WHITE WIRE ORANGE

65

43

21

RELEASE TAB ON BOTTOM

WHITE WIRE BLUE STRIPE

WHITE WIRE ORANGE STRIPE

BLUE WIRE WHITE STRIPE

ORANGE WIRE WHITE STRIPE

NOTE: NO CONNECTION TO PIN 1 OR PIN 6.

COM1

1 2 3 4 5 6

FIGURE 3-5 MODULAR PLUG CONNECTIONSFOR NETWORK WIRING

8

As an example, FIGURE 3-7 shows-the configuration ofthree IRIs connected to a single Network set to operatein full-duplex mode.

FIGURE 3-7 MULTIPLE IRI's CONFIGURED FORFULL-DUPLEX MODE

As an example of half-duplex configuration, FIGURE 3-8shows the configuration of three IRIs connected to a sin-gle Network set to operate in haif-duplex mode.

FIGURE 3-8 MULTIPLE IRI's CONFIGURED FORHALF-DUPLEX MODE

FIGURE 3-9 FULL-DUPLEX TERMINATING RESISTORORIENTATION

3.4 TERMINATING RESISTORS

The IRI is delivered with termination resistors alreadyinstalled. Under normal circumstances these terminationresistors will work properly as shipped, however, if yourconfiguration demands extra attention, the termination(s)can be removed, as needed, by removing jumper(s) onthe IRI circuit board. Jumper J6 provides a 1K Ohmresistor (R1) across A(+) and B(-) of pins 2 and 4 of theIRI's Network port. Jumper V provides a 1K Ohm resistor(R7) across A(+) and B(-) of pins 3 and 5 of the IRI'sNetwork port

The orientation of terminating resistors for a full-duplexconfiguration is shown in FIGURE 3-9. A terminatingresistor should be in place on the receiver of the last IRIon the bus. A terminating resistor resides on the receiverof the Network port side as well (refer to FIGURE 3-7).

Access may be gained to the termination jumpers byremoving the four screws of the rear enclosure plate ofthe IRI, exposing the IRI circuit board. To remove the ter-minating resistor from the A(+) and B(-) lines, removethe appropriate jumper(s). FIGURE 3-10 on the nextpage shows the location of the terminating jumpers.

NETWORKCOMPUTER

485

485

IRI

485

485

INTELLISYSCONTROLLER

485

485

INTELLISYS

485

485

INTELLISYS

T*

T*

T*-Terminating Resistor

B(-)A(+)

B(-)A(+)

Pin 5

Pin 3

Pin 4

Pin 2

B(-)A(+)

B(-)A(+)

Pin 5

Pin 3

Pin 4

Pin 2

A(+)

B(-)A(+)

Pin 5

Pin 3

Pin 4

Pin 2

B(-)A(+)

B(-)

A(+)

IRI

IRI

CONTROLLER

CONTROLLER

B(-)

NETWORKCOMPUTER

485

IRI

485

INTELLISYS

485

INTELLISYS

485


T*

T*

T*-Terminating Resistor

Pin 4

Pin 2

B(-)A(+)

Pin 4

Pin 2

A(+)

B(-)Pin 4

Pin 2

B(-)

A(+)T TB(-)

A(+)

T

T

IRI

IRI

CONTROLLER

CONTROLLER

IRI

485


Pin 4

Pin 2 A(+)

B(-)

J6

R1

485J7

R7Pin 5

Pin 3 A(+)

B(-)

FULL-DUPLEX

9

Proper termination for a half-duplex configuration isshown in FIGURE 3-11 with a terminating resistor inplace at the transceiver of the last IRI on the bus. A ter-mination resistor resides on the tranceiver of theNetwork port as well (refer to FIGURE 3-8).

3.5 POWER SUPPLY CONNECTIONS

Connect the power supply according to the appropriateinstructions for the type power supply supplied with theIRI.

3.5.1 WALL ADAPTOR CONNECTIONS

Insert the female plug, FIGURE 3-12, of the wall adaptorpower supply into the back jack of the IRI labeled "9-18VDC". Next, connect the wall adaptor power supply tothe appropriate wall connector.

FIGURE 3-10 LOCATION OF TERMINATING RESISTOR JUMPERS

IRI

485


Pin 4

Pin 2 A(+)

B(-)

J6

R1

HALF-DUPLEX

FIGURE 3-11 HALF-DUPLEX TERMINATING RESISTOR ORIENTATION

FIGURE 3-12 EXTERNAL POWER SUPPLYFEMALE PLUG

10

3.5.2 CHASSIS MOUNT POWER SUPPLYCONNECTIONS

FIGURE 3-13 may be used to locate 2 mounting holes forthe chassis mount power supply

FIGURE 3-13 CHASSIS MOUNT POWER SUPPLY MOUNTING HOLES TEMPLATE

2 x 0.13” (3.3mm) DIA.

11

With power disconnected from the power source, attachthe stripped ends of the female plug cable to the chassismount power supply. Attach the wire connected to theoutside of the female plug to "-V" on the chassis mountpower supply. Attach the wire connected to the inner tipof the female plug cable to "+V" on the chassis mountpower supply (Refer to schematic shown on FIGURE 3-14).

Attach an 18 gauge wire between a chassis ground pointof the chassis and the chassis ground of the power sup-ply, G.

With power disconnected from the power source, con-nect the chassis mount power supply to the powersource connections. Attach an 18 gauge wire betweenVAC-NEUTRAL of the power source to the "N" connec-tion of the chassis mount power supply. Attach an 18gauge wire between VAC-HOT of the power source tothe "L" connection of the chassis mount power supply.

The adjustment screw on the power supply is factoryset. If an adjustment is necessary, adjust screw so that12 Volt DC signal is measured on the output of thepower supply between "+V" and "-V".

Insert the female plug, FIGURE 3-12 , into the back jackof the IRI labeled "9-18VDC".

3.6 POWER ON CONFIRMATION

After all physical installation and wiring is complete,apply power to the external power supply, confirm the"Power” LED is on.

If problems are encountered with any part of the IRIoperation, refer to Section 5.0 IRI TROUBLE SHOOT-ING CHART.

4.0 OPERATION

This section of the manual describes the panel controlsof the IRI, detailed instructions of how to use these con-trols to setup the IRI, and commands for communicatingwith the IRI.

4.1 OPERATOR PANEL LAYOUT

The IRI has one push button, four LED (light emittingdiode) lamps and two seven-segment displays. Thepush button is used for operator input, the LED's providecontinuous status information, and the display exhibitsthe IRI address and set point information.

FIGURE 3-14 CHASSIS MOUNT POWER SUPPLY CONNECTIONS

12

The following sections outline the function of the buttonand the meaning of the LEDs. The display information isdescribed in Section 4.1.7, SETTING UP THE IRI, wheredetailed instructions are provided for each IRI function.

4.1.1 PUSH BUTTON

The push button on the IRI is a multi-functional input. Itallows the operator to enter the set point mode, movewithin the set points, and alter set points. There are twomethods for using the push button, the "short" depressand "long" depress. The "short" depress is defined asdepressing the button for less than two seconds. In con-trast, the "long" depress is defined as depressing thebutton for longer than two seconds. "Long" depressesare used to enter the menu structure, select set points toalter and accept new set points. "Short" depresses areused to cycle through the various set points and theselections of each set point.

4.1.2 "POWER" LED

This amber LED lights to indicate there is power sup-plied to the IRI.

4.1.3 "NETWORK PORT" LED (1)

This LED flashes a green light whenever bytes arereceived on the network port.

4.1.4 "INGERSOLL-RAND PORT" LED (2)

This LED flashes a green light whenever bytes arereceived on the Ingersoll-Rand port. Also, this LED willlight up red if the IRI does not receive status informationfrom the Intellisys controller after several statusrequests.

4.1.5 "SERVICE PORT" LED (3)

This LED flashes a green light whenever bytes arereceived on the service port.

4.1.6 TWO CHARACTER DISPLAY

This multifunction display is used to show the deviceaddress during normal operations. The display is alsoused when setting parameters.

4.1.7 SETTING UP THE IRI

Setting up the IRI is done by entering chosen values forthe IRI operating parameters, which are called setpoints. Section 6 displays a chart of all the IRI set pointsand the range of values for each one.

To alter any of the set points, go into the set point modeby performing a "long" depress on the push button. TheIRI will display a two character code showing which setpoint the menu is on. To move through the set points,perform a series of "short" depresses. To change one ofthe set points, select the set point to alter and perform a"long" depress. The IRI will display the current value ofthe set point. To alter a set point, perform a series of"short" depresses which will allow the user to movethrough the choices for that particular set point. To entera particular choice for a set point, perform a "long"depress which will cause the display to flash the displayas a way to indicate acceptance of the set point, The IRIwill then exit the set point mode and display the currentaddress. The IRI will automatically exit the set pointmode if the push button is not depressed within ten sec-onds. Note: When changing the address, the most signif-icant digit (MSD) is changed first. To accept it, perform along depress. The MSD will flash then the least signifi-cant digit( LSD) can be changed. Perform a "long"depress to accept the new address.

The following sections provide descriptions on all the setpoints within the IRI. The letters within the brackets arethe two letter designations exhibited on the IRI display.

4.1.8 ADDRESS [Ad]

The operator uses this set point to give the IRI and itscorresponding Intellisys controller a unique deviceaddress that the Network will use in order to communi-cate with it. Addresses range from 0 to 255 (00 - FFhex).

4.1.9 BAUD RATE [bl]

The baud rate for the Network port is set through this setpoint. The user can select a 2400, 4800, 9600, or 19200baud rate.

4.1.10 BAUD RATE [b3]

The baud rate for the Service port is set through this setpoint. The user can select a 2400, 4800, 9600, or 19200baud rate.

4.1.11 COMMUNICATIONS MODE [CO]

The communications mode for the Network port caneither be RTU mode (8 data bits, no parity, two stop bits)or ASCII mode (7 data bits, no parity, two stop bits).Refer to Modicon Modbus Protocol Reference Guide (PI-MBUS-300 Rev. E) for more information on Modbustransmission modes.

13

4.1.12 CALL UP [Cu]

This menu function is used to control the ICU function ofthe IRI. This function is only used in conjunction withIntelliGuard. Consult the factory for further information."OF" = Call up Off. "on" = Call up On.

4.1.13 DISPLAY CHECK [dc]

This menu function will perform a display check by light-ing up the display with "88" and the IRI software versionnumber. In addition, the LEDs cycle from green to redthen off.

4.2 IRI COMMUNICATIONS

The IRI uses Modbus protocol to communicate with per-sonal computers or Programmable Logic Controllers(PLCs) over the Network port. The IRI only responds totwo Modbus commands, Read Holding Register (03)and Preset Single Register (06) (See Modicon ModbusProtocol Reference Guide, PI-MBUS-300 Rev. E, formore details on Modbus). There are several types ofIntellisys controllers with each having its own unique setpoints and sensors. All the values are stored within reg-isters in the controllers. The register listings for eachIntellisys controller are in section 4.3.

4.2.1 MODBUS READ COMMAND

To read the registers from an Intellisys controller, a ReadHolding Registers command (03) needs to be sent to theIRI. A maximum of 32 registers can be read at one time.The formats for the query and response are as follows:

The form of the query is: (Hex)IRI address = XXFunction = 0 3Starting Address Hi = XXStarting Address Lo = XXNumber of points Hi = XXNumber of points Lo = XXError check (CRC or LRC) = XX

The form of the response is: (Hex)IRI Address = XXFunction = 0 3Byte Count = XXData 1Hi = XXData 1 Lo = XXData 2 Hi = XXData 2 Lo = XXError check (CRC or LRC) = XX

Here is an example of a request to read offline pres-sure (register 40112 and online pressure (register40113 from IRI address 22(Hex) using RTU mode:

The form of the query is: (Hex)IRI address = 2 2Function = 0 3Starting Address Hi = 0 0Starting Address Lo = 6 FNumber of points Hi = 0 0Number of points Lo = 0 2Error check (CRC hi) = F 3Error check (CRC lo) = 4 5

The form of the response is: (Hex)IRI Address = 2 2Function = 0 3Byte Count = 0 4Data 1 Hi = 0 0Data 1 Lo = 5 FData 2 Hi = 0 0Data 2 Lo = 5 5Error check (CRC hi) = 1 8Error check (CRC lo) = D C

4.2.2 MODBUS WRITE COMMAND

To write to the registers in an Intellisys controller, a PresetSingle Register command (06) needs to be sent to the IRI.Note: Writing to registers can only be executed when thecompressor is stopped. The formats for the query andresponse are as follows:

14

The form of the query is: (Hex)IRI address = XXFunction = 0 6Starting Address Hi = XXStarting Address Lo = XXNumber of points Hi = XXNumber of points Lo = XXError check (CRC or LRC) = XX

The form of the response is: (Hex)IRI Address = XXFunction = 0 6Byte Count = XXData 1 Hi = XXData 1 Lo = XXData 2 Hi = XXData 2 Lo = XXError check (CRC or LRC) = XX

Here is an example to set offline pressure (register40112 to 95 through IRI address 22(Hex) using RTUmode:

The form of the query is: (Hex)IRI address = 2 2Function = 0 6Starting Address Hi = 0 0Starting Address Lo = 6 FData Hi = 0 0Data Lo = 5 FError check (CRC hi) = F EError check (CRC lo) = B C

The form of the response is: (Hex)IRI Address = 2 2Function = 0 6Starting Address Hi = 0 0Starting Address Lo = 6 FData 2 Hi = 0 0Data 2 Lo = 5 FError check (CRC hi) = F EError check (CRC lo) = B C

15

Register Variable Read/ Range Notes(40XXX) Write

001 Status/Control R/W See FIGURE 4-2003 Discharge Pressure R004 Sump Pressure R005 Inlet Vacuum R Divide Value by 10006 Coolant Temperature R007 Airend Temperature R008 Discharge Temperature R009 Low Ambient Coolant Temp. R Low Ambient Option064 Total Hours (hours) R065 Loaded Hours (hours) R096 Language Selection R See FIGURE 4-3097 Units of Measure R See FIGURE 4-3098 Rated Pressure R099 Rated Horse Power R See FIGURE 4-3112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure113 Online Pressure R/W 65-(offline-10) offline = offline pressure114 Display Timer (seconds) R/W 10-600115 Star-Delta Time (seconds) R116 Auto Start/Stop (AS/S) Time (minutes) R/W 2-60 No Write if AS/S is off117 Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1=On118 Sequence Control On/Off R 0 or 1 0=Off, 1=On119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On120 Mod Only On/Off R/W 0 or 1 0=Off, 1 =On121 Power Out Restart Option

(PORO)On/Off R 0 or 1 0=Off, 1=On122 PORO Time (seconds) R/W 10-120 No Write if PORO is off123 Load Delay Time (seconds) R/W 0-60124 Min. Cooler Out Load Temp R/W 30-150 Low Ambient Option125 Unloaded Stop Time R/W 10-30255 Warning Code R See FIGURE 4-5

256-270 Alarm Code History R See FIGURE 4-5272-286 Inlet Vacuum Alarm History R288-302 Sump Preisure Alarm History R304-318 Dischage Pressure Alarm History R320-334 Coolant Temperature Alarm History R336-350 Airend Temperature Alarm History R352-366 Discharge Temperature Alarm

History R368-382 Low Ambient Coolant Temp. History R Low Ambient Option

8 - 8 Run Hours Alarm History R400-414 Load Hours Alarm History R512-526 Status Alarm History R See FIGURE 4-4

999 IRI Version Number R Reads from IRI only

4.3 REGISTER LISTING The following sections contain register definitions for the various Ingersoll-Rand Intellisys Controllers.

4.3.1 SSR CONTROLLER

FIGURE 4-1 INTELLISYS SSR CONTROLLER REGISTER STRUCTURE

16

Bit 0: Host/Local (R/W) Bit 6: Alarm (R)0 = Local 0 = No Alarms1 = Host 1 = Alarms

Bit 1: Run/Stop (R/W) Bit 7: Warning (R)0 = Stop 0 = No Warnings1 = Run 1 = Warnings

Bit 2: Load/Unload (R/W) Bit 8: On/Off Line Mode (R)0 = Unload 0 = Not in On/Off Line Mode1 = Load 1 = On/Off Line Mode

Bit 3: Modulating (R) Bit 9: Mod/ACS or Mod Only (R)0 = Not Modulating 0 = Not in Mod/ASC Mode1 = Modulating 1 = Mod/ASC Mode

Bit 4: Unused Bits 10-12: UnusedBit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)

0 = Not Stopped in Auto Restart 001 = SSR controller1 = Stopped in Auto Restart

FIGURE 4-2 INTELLISYS SSR CONTROLLER REGISTER 01-STATUS/CONTROL

Register 096: Languane Register 097: Units of Measure0 = English 0 = °F and PSI1 = Spanish 1 = °C and PSI2 = French 2 = °C and Bar3 = Portuguese 3 = °C and kPa

4 = °C and kg/cm2Register 99: Rated Horse Power

0 = 50 6 = 2001 = 60 7 = 2502 = 75 8 = 3003 = 100 9 = 3504 = 125 10 = 4005 = 150 11 = 450

FIGURE 4-3 INTELLISYS SSR CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)0 = Stop 0 = Not Stopped in Auto Restart1 = Run 1= Stopped in Auto Restart

Bit 1: On/Off Line Mode (R) Bit 5: Unused0 = Not in On/Off Line Mode1 = On/Off Line Mode

Bit 2: MOD/ACS Mode (R) Bit 6: Unused0 = Not in Mod/ACS Mode1 = Mod/ACS Mode

Bit 3: Load/Unload (R) Bit 7: Unused0 = Unload1 = Load

FIGURE 4-4 INTELLISYS SSR CONTROLLER STATUS ALARM HISTORY

17

Code Description

01 Sensor Failure 1AVPT02 Sensor Failure 3APT03 Sensor Failure 4APT04 Sensor Failure P4 (Spare)05 Sensor Failure P5 (Spare)06 Sensor Failure P6 (Spare)07 Sensor Failure P7 (Spare)08 Sensor Failure P8 (Spare)09 Sensor Failure 2CTT10 Sensor Failure 2ATT11 Sensor Failure 4ATT12 Sensor Failure 3CTT (Optional)13 Sensor Failure T5 (Spare)14 Sensor Failure T6 (Spare)15 Sensor Failure T7 (Spare)16 Sensor Failure T8 (Spare)17 Starter Fault18 Motor Overload (Main)19 Fan Motor Overload20 Door Open (Starter)21 Stepper Limit Switch22 Check Motor Rotation23 Check Inlet Control System25 Remote Stop Failure26 Remote Start Failure27 Check Inlet Control28 Low Unload Sump Pressure29 High Air Pressure30 Low Sump Air Pressure31 High A/E Discharge Temperature32 Emergency Stop33 Change Inlet Filter34 Change Separator Element35 Change Coolant Filter36 1AVPT Sensor Error (Calibration)37 Memory Fault

FIGURE 4-5 INTELLISYS SSR CONTROLLER ALARM & WARNING CODES

18


001 Status/Control R/W See FIGURE 4-7003 Discharge Pressure R004 Sump Pressure R005 Inlet Vacuum R Divided by 10006 Coolant Temperature R007 Airend Temperature R008 Discharge Temperature R009 Low Ambient Coolant Temp. R Low Ambient Option010 Separator Pressure Drop R011 Coolant Pressure R Spare Pressure Input #4 if

no coolant pressure option

012 Dry Side Sump Pressure R Spare Pressure Input #5 ifno separator delta-p

sensor option013 Spare Pressure Input 6 R014 Spare Pressure Input 7 R015 Spare Pressure Input 8 R016 Spare Temperature Input 5 R017 Spare Temperature Input 6 R018 Spare Temperature Input 7 R019 Spare Temperature Input 8 R064 Total Hours (hours) R 0-9999 Less Than 10000065 Loaded Hours (hours) R 0-9999 Less Than 10000066 Ten Thousand Total Hours R Multiply by 10000067 Ten Thousand Loaded Hours R Multiply by 10000096 Language Selection R 0-11 See FIGURE 4-8097 Units of Measure R 0-4 See FIGURE 4-8098 Rated Pressure R099 Rated Horse Power/Kilowatt R 0 - 21 See FIGURE 4-8100 Starter Type R 0-4 See FIGURE 4-8101 Service Level R 0 or 1 0=Level 1, 1 =Level 2102 Service Type R 0 or 1 0=Hours, 1 =Months103 Service Interval R 0-3 3, 6, 9, or 12 months104 Coolant Pressure Sensor R 0 or 1 0=Off, 1 =On112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure113 Online Pressure R/W 65-(offline-10) offline = offline pressure114 Mode of Operation R/W 0-2 See FIGURE 4-8115 Star-Delta Time (seconds) R 5-20116 Auto Start/Stop (AS/S) Time (minutes) R/W 2-60 No Write if AS/S is off117 Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1 =On118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On120 Solenoid Delta-P R 0 or 1 0=Off, 1 =On121 Power Out Restart Option (PORO)On/Off R 0 or 1122 PORO Time (seconds) R/W 10-120 No Write if PORO is off123 Auto Start/Stop Delay Time (seconds) R/W 0-60124 Min. Cooler Out Load Temp R/W 30-150 Low Ambient Option125 Unloaded Stop Time R/W 10-30126 Low Ambient Option On/Off R 0 or 1 0=Off, 1 =On127 Contrast R 0-10

4.3.2 SSR SG CONTROLLER

FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE (CONTINUED)

19

Register Variable Read/ Range Notes(40XXX) write

128 Lead/Lag R/W 0 or 1 0=Off, 1 =On129 Lag Offset R/W 0-10130 Max Modulation Pressure R/W (Online+10) -

(Offline + 7)131 Lead/Lag Cycle Length (Hours) R/W 0-750132 Scheduled Start (Hour) R/W 0-23133 Scheduled Start (Minute) R/W 0-59134 Scheduled Stop (Hour) R/W 0-23135 Scheduled Stop (Minute) R/W 0-59136 Modbus Protocol R 0 or 1 0=Off, 1 =On137 Modbus Address R 1-247138 High Dust Filter R 0 or 1 0=Off, 1 =On139 Integral Sequencing Lead R/W 0-3 0=Off, 1 =On, 2=Always,

3=Never140 Integral Sequencing Address R/W 1-4141 Integral Sequencing Total R/W 2-4142 Integral Sequencing Load Delay R/W 10-60143 Integral Sequencing Lead Change (Hours) R/W 0-750144 Integral Sequencing Lead Change - Day R/W 0-9 See FIGURE 4-8145 Integral Sequencing Lead Change - Hour R/W 0-23146 Integral Sequencing Lead Change - Min R/W 0-45 Steps of 0, 15, 30, 45147 Separator Delta-P Sensor R 0 or 1 0=Off, 1 =On250 Options R See FIGURE 4-8251 Unloaded Inlet Vacuum R252 Software Part Number - Most Significant R High Digits253 Software Part Number - Least Significant R Low Digits254 Software Version Number R255 Warning Code R See FIGURE 4-10

256-270 Alarm Code History R See FIGURE 4-10272-286 Inlet Vacuum Alarm History R288-302 Sump Pressure Alarm History R304-318 Discharge Pressure Alarm History R320-334 Coolant Temperature Alarm History R336-350 Airend Temperature Alarm History R352-366 Discharge Temperature Alarm History R368-382 Low Ambient Coolant Temp. History R Low Ambient Option384-398 Total Hours Alarm History R Less Than 10000 Hours400-414 10000 Total Hours Alarm History R Multiply by 10000416-430 Loaded Hours Alarm History R Less Than 10000 Hours432-446 10000 Loaded Hours Alarm History R Multiply by 10000448-462 Unloaded Inlet Vacuum Alarm History R464-478 Coolant Pressure Alarm History R480-494 Dry Side Sump Pressure Alarm History R512-526 Status Alarm History R See FIGURE 4-9528-542 Real Time Clock Alarm History - Hours R544-558 Real Time Clock Alarm History - Minutes R560-574 Real Time Clock Alarm History - Month R576-590 Real Time Clock Alarm History - Date R592-606 Real Time Clock Alarm History - Year R


FIGURE 4-6 INTELLISYS SSR SG CONTROLLER REGISTER STRUCTURE

20




Bit 3: Modulating (R) Bit 9: Mod/ACS or Mod Only (R)0 = Not Modulating 0 = Not in Mod/ASC Mode1 = Modulating 1 = Mod/ASC Mode

Bit 4: Unused Bits 10-12: Unused

Bit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)0 = Not Stopped in Auto Restart 001 = SSR controller1 = Stopped in Auto Restart

FIGURE 4-7 INTELLISYS SSR SG CONTROLLER REGISTER 01-STATUS/CONTROL

21

Register 096: Language Register 097: Units of Measure0 = English 6 = German 0 = °F and PSI1 = Spanish 7 = Danish 1 = °C and PSI2 = Portuguese 8 = Norwegian 2 = °C and Bar3 = French 9 = Swedish 3 = °C and kPa4 = Italian 10 = Finnish 4 = °C and kg/cm2

5 = Dutch 11 = Turkish

Register 99: Rated Horse Power/Kilowatt

0 = 50hp 8 = 300hp 15 = 110kw1 = 60hp 9 = 350hp 16 = 132kw2 = 75hp 10 = 400hp 17 = 150kw3 = 100hp 11 = 450hp 18 = 200kw4 = 125hp 12 = 500hp 19 = 250kw5 = 150hp 13 = 75kw 20 =300kw6 = 200hp 14 = 90kw 21 = 250kw7 = 250hp

Register 100: Starter Type Register 114: Mode of Operation

0 = Star-Delta 0 = MOD/ACS1 = Full Voltage 1 = On/Off Line2 = Remote Star-Delta 2 = Modulation Only3 = Remote Full Voltage4 = Soft Starter

Register 144: Integral Sequencing Lead Change - Day

0= Sunday 4 = Thursday 7 = Daily1 = Monday 5 = Friday 8 = Weekdays2 = Tuesday 6 = Saturday 9 = Weekends3 = Wednesday

Register 250: OptionsBit 0: Power Out Restart and Scheduled Start/Stop

0 = Off1 = On

FIGURE 4-8 INTELLISYS SSR SG CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)0 = Stop 0 = Not Stopped in Auto Restart1 = Run 1 = Stopped in Auto Restart


Bit 2: MOD/ACS Mode (R) Bit 6: Unused0 = Not in Mod/ACS Mode1 = Mod/ACS Mode


FIGURE 4-9 INTELLISYS SSR SG CONTROLLER STATUS ALARM HISTORY

22

Code Description

01 Sensor Failure 1AVPT02 Sensor Failure 3APT03 Sensor Failure 4APT04 Sensor Failure 5CPT (Optional)05 Sensor Failure 6APT (Optional)06 Sensor Failure P6 (Spare)07 Sensor Failure P7 (Spare)08 Sensor Failure P8 (Spare)09 Sensor Failure 2CTT10 Sensor Failure 2ATT11 Sensor Failure 4ATT12 Sensor Failure 3CTT (Optional)13 Sensor Failure T5 (Spare)14 Sensor Failure T6 (Spare)15 Sensor Failure T7 (Spare)16 Sensor Failure T8 (Spare)17 Starter Fault18 Motor Overload (Main)19 Fan Motor Overload20 Control Power Loss21 Stepper Limit Switch22 Check Motor Rotation23 Check Inlet Control System25 Remote Stop Failure26 Remote Start Failure27 Check Inlet Control28 Low Unload Sump Pressure29 High Air Pressure30 Low Sump Air Pressure31 High A/E Discharge Temperature32 Emergency Stop33 Change Inlet Filter34 Change Separator Element35 Change Coolant Filter36 1AVPT Sensor Error (Calibration)37 Memory Fault38 100 Hours/14 Days To Service39 Service Required40 Alarm - Service Required41 Auxiliary 242 Auxiliary 143 High Line/Sump Differential44 Communication Failure 145 Communication Failure 246 Communication Failure 347 Communication Failure 448 Low Coolant Pressure

FIGURE 4-10 INTELLISYS SSR SG CONTROLLER ALARM & WARNING CODES

23


001 Status/Control R/W See FIGURE 4-12003 Discharge Pressure R004 Sump Pressure R005 Separator Pressure Drop R006 Airend Temperature R064 Total Hours (hours) R065 Loaded Hours (hours) R096 Language Selection R See FIGURE 4-13097 Units of Measure R See FIGURE 4-13098 Rating Indicator R099 Starter Type R See FIGURE 4-13100 Star-Delta Timer (seconds) R101 Contrast R102 Modulation On/Off R/W 0 or 1 0=Off 1=On112 Offline Pressure R/W 75 - (rated+3)113 Online Pressure R/W 65-(offline-10)114 Mode of Operation R/W 0-2 See FIGURE 4-13115 Display Timer (seconds) R/W 10-600116 Auto Start/Stop (AS/S) On/Off R 0 or 1 0=Off, 1 =On117 Auto Start/Stop Time (minutes) R/W 2-20 No Write if AS/S is off118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On120 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1 =On121 PORO Time (seconds) R/W 10-120 No Write if PORO is off122 Load Delay Time (seconds) R/W 0-60123 Lead/Lag On/Off R/W 0 or 1 0=Off 1=On124 Lag Offset R/W 0-10125 Low Ambient On/Off R/W 0 or 1 0=Off 1=On252 Software Part Number High Word R253 Software Part Number Low Word R255 Warning Code R See FIGURE 4-15

256-270 Alarm Code History R See FIGURE 4-15272-286 Discharge Pressure Alarm History R288-302 Sump Pressure Alarm History R304-318 Airend Temperature Alarm History R320-334 Separator Pressure Alarm History R336-350 Run Hours Alarm History R352-366 Load Hours Alarm History R368-382 Status Alarm History R See FIGURE 4-14


4.3.3 SE 15-100 HP CONTROLLER

FIGURE 4-11 INTELLISYS SE 15-100 HP CONTROLLER REGISTER STRUCTURE

24




Bit 3: Modulating (R) Bit 9: Mod/ACS or Mod Only (R)0 = Not Modulating 0 = Not in Mod/ASC or Mode1 = Modulating 1 = Mod/ASC or Mod Mode

Bit 4: Sump Pressure (R/W) Bits 10-12: Unused1 = Get Sump Pressure

Bit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)0 = Not Stopped in Auto Restart 010 = SE controller1 = Stopped in Auto Restart

FIGURE 4-12 INTELLISYS SE 15-100HP CONTROLLER REGISTER 01-STATUS/CONTROL

Register 096: Language Register 097: Units of Measure0 = English 0 =°C and Bar1 = Spanish 1 =°C and PSI2 = French 2 =°C and kPa3 = Portuguese 3 =°F and PSI

4 =°C and kg/cm2

Register 099: Starter Type Register 114: Mode of Operation

0 = Full Voltage 0 = MOD/ACS1 = Star-Delta 1 = Modulation Only2 = No Starter 2 = On/Off Line

FIGURE 4-13 INTELLISYS SE 15-100HP CONTROLLER REGISTER CODES



Bit 2: MOD/ACS Mode (R) Bit 6: Unused0 = Not Modulating1 = Modulating


FIGURE 4-14 INTELLISYS SE 15-100HP CONTROLLER STATUS ALARM HISTORY

25

Code Description

01 Pressure Sensor Failure02 Temperature Sensor Failure 104 Starter Fault05 Motor Overload06 Reverse Rotation07 Remote Stop Failure08 Remote Start Failure09 Calibration Error10 High Airend Discharge Temperature12 High Pressure15 Separator Element16 Control Power Loss17 Fan Motor Overload18 Emergency Stop19 Low Sump Pressure20 Memory Fault21 Low Unloaded Sump Pressure

FIGURE 4-15 INTELLISYS SE 15-100HP CONTROLLER ALARM & WARNING CODES

26


001 Status/Control R/W See FIGURE 4-17003 Discharge Pressure R004 Package Discharge Temp. R005 Bearing Oil Temp. R006 2nd Stage Inlet Temp. R007 2nd State Discharge Temp. R008 1st Stage Discharge Temp. R064 Total Hours (hours) R065 Loaded Hours (hours) R096 Language Selection R See FIGURE 4-18097 Units of Measure R See FIGURE 4-18098 Rated Pressure R099 Starter Type R See FIGURE 4-18100 Star-Delta Timer (seconds) R101 Contrast R112 Off line Pressure R/W 75 - (rated+3)113 Online Pressure R/W 65-(offline-10)114 Display Timer (seconds) R/W 10-600115 Auto Start/Stop On/Off R 0 or 1 0=Off, 1 =On116 Auto Start/Stop Time (minutes) R/W 2-60 No Write if AS/S is off117 Condensate Switch On/Off R 0 or 1 0=Off, 1=On118 Sequence Control On/Off R 0 or 1 0=Off, 1 =On119 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On120 PORO On/Off R 0 or 1 0=Off, 1=On121 PORO Time (seconds) R/W 10-120 No Write if PORO is off122 Load Delay Time (seconds) R/W 0-60123 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag124 Lag Offset R/W 0-45 psi125 Condensate Discharge Time (seconds) R/W 2-10126 Condensate Interval Time (seconds) R/W 90-270252 Part Number R High 16-bits253 Part Number R Lower 16-bits254 Software Version R255 Warning Code R See FIGURE 4-20

256-270 Alarm Code History R See FIGURE 4-20272-286 Discharge Pressure Alarm History R288-302 Package Disch. Temp. Alarm History R304-318 Bearing Oil Temp. Alarm History R320-334 2nd Stage Inlet Temp. Alarm History R336-350 2nd Stage Disch. Temp. Alarm History R352-366 1st Stage Disch. Temp. Alarm History R368-382 Run Hours Alarm History R384-398 Load Hours Alarm History R400-414 Status Alarm History R See FIGURE 4-19


4.3.4 SIERRA 50-100 HP CONTROLLER

FIGURE 4-16 INTELLISYS SIERRA 50-100HP CONTROLLER REGISTER STRUCTURE

27




Bit 3: Unused Bit 9: UnusedBit 4: Sump Pressure (R/W) Bits 10-12: Unused

1 = Get Sump PressureBit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)

0 = Not Stopped in Auto Restart 110 = Sierra SE controller1 = Stopped in Auto Restart

FIGURE 4-19 INTELLISYS SIERRA 50-100 HP CONTROLLER STATUS ALARM HISTORY

FIGURE 4-17 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER 01-STATUS/CONTROL

Register 096: Language Register 097: Units of Measure0 = English 0 = °C and Bar1 = Spanish 1 = °C and PSI2 = French 2 = °C and kPa3 = Portuguese 3 = °F and PSI

4 = °C and kg/cm2

Register 099: Starter Type0 = Full Voltage1 = Star-Delta2 = No Starter


Bit 1: OnlOff Line Mode (R) Bit 5: Unused0 = Not in On/Off Line Mode1 = On/Off Line Mode

Bit 2: Unused Bit 6: UnusedBit 3: Load/Unload (R) Bit 7: Unused

0 = Unload1 = Load

FIGURE 4-18 INTELLISYS SIERRA 50-100 HP CONTROLLER REGISTER CODES

28

Code Description

01 Pressure Sensor Failure02 Package Disch. Temp. Sensor Failure03 Bearing Oil Temp. Sensor Failure04 Starter Fault05 Motor Overload06 2nd Stage Inlet Temp. Sensor Failure07 Remote Stop Failure08 Remote Start Failure09 Calibration Error10 2nd Stage Disch. Temp. Sensor Failure11 1st Stage Disch. Temp. Sensor Failure12 High Pressure13 Oil Pressure Switch14 Condensate Level15 High Package Disch. Temp.16 Control Power Loss17 High Bearing Oil Temp.18 Emergency Stop19 High 2nd Stage Inlet Temp.20 Memory Fault21 High 1st Stage Disch. Temp.22 High 2nd Stage Disch. Temp.

FIGURE 4-20 INTELLISYS SIERRA 50-100HP CONTROLLER ALARM & WARNING CODES

29


001 Status/Control R/W See FIGURE 4-22003 Discharge Pressure R004 2nd Stage Inlet Pressure R005 2nd Stage Discharge Pressure R006 Inlet Vacuum R007 Oil Filter In Pressure R008 Bearing Oil Pressure R009 1 st Staqe Discharge Temp. R010 1st Stage lnlet Temp. R011 2nd Stage Discharge Temp. R012 Bearing Oil Temp. R013 Packaqe Discharge Temp. R064 Running Hours (<10,000 hours) R065 Ten Thousand Running Hours R Multiply value by 10,000066 Load Hours (<10,000 hours) R067 Ten Thousand Load Hours R Multiply value by 10,000096 Language Selection R See FIGURE 4-23097 Units of Measure R See FIGURE 4-23098 Ratinq Pressure R112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure113 Online Pressure R/W 65-(offline-10) offline = offline pressure114 Display Timer (seconds) R/W 10-600115 Condensate Time (seconds) R/W 90-270116 Start-Delta Time (seconds) R 10-20117 Auto Start/Stop Time (minutes) R/W 2-60 No Write if AS/S is off118 Max. 1st Stage Temperature R/W 310-410119 Max. 2nd Stage Temperature R/W Variable Refer to Sierra's Manual120 PORO Time (seconds) R/W 10-120 No Write if PORO is off121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=Cn122 PORO On/Off R 0 or 1 0=Off, 1=On123 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On124 Sequence Control On/Off R 0 or 1 0=Off, 1=On125 Condensate Level On/Off R 0 or 1 0=Off, 1=On126 Water Unit Yes/No R 0 or 1 0=No, 1=Yes255 Warning Code R See FIGURE 4-25

256-270 Alarm Code History R See FIGURE 4-25272-286 Inlet Vacuum Alarm History R288-302 2nd Stage Inlet Pressure Alarm History R304-318 2nd Stage Discharge Press. Alarm History R320-334 Package Discharge Press. Alarm History R336-350 Oil Filter In Pressure Alarm History R352-366 Bearing Oil Pressure Alarm History R 368-382 1st Stage Discharge Temp Alarm History R384-398 2nd Stage Inlet Temp Alarm History R400-414 2nd Stage Discharge Temp Alarm History R512-526 Bearing Oil Temp Alarm History R528-542 Package Discharge Air Temp Alarm History R544-558 Run Hours Alarm History R560-574 Run Hours, Ten Thosand, Alarm History R576-590 Load Hours Alarm History R592-606 Load Hours, Ten Thousand, Alarm History R608-622 Status Alarm History R See FIGURE 4-24


4.3.5 SIERRA 100-200 HP CONTROLLER

FIGURE 4-21 INTELLISYS SIERRA 100-200HP CONTROLLER REGISTER STRUCTURE

30




Bit 3: Unused Bit 9:UnusedBit 4: Unused Bits 10-12: UnusedBit 6: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)

0 = Not Stopped in Auto Restart 100 = Sierra controller1 = Stopped in Auto Restart

FIGURE 4-22 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES

Register 96: Language Register 97: Units of Measure0 = English 0 = °F and PSI1 = Spanish 1 = °C and PSI2 = Portuguese 2 = °C and Bar

3 = °C and kPa4 = °C and kg/cm2

FIGURE 4-23 INTELLISYS SIERRA 100-200 HP CONTROLLER REGISTER CODES




0 = Unload1 = Load

FIGURE 4-24 INTELLISYS SIERRA 100-200 HP CONTROLLER STATUS ALARM HISTORY

31

Code Description

01 Sensor Failure 1AVPT02 Sensor Failure 2APT03 Sensor Failure 3APT04 Sensor Failure 4APT05 Sensor Failure 5OPT06 Sensor Failure 6OPT07 Sensor Failure P7 (Spare)08 Sensor Failure P8 (Spare)09 Sensor Failure 2ATT10 Sensor Failure 3ATT11 Sensor Failure 4ATT12 Sensor Failure 5OTT13 Sensor Failure 7ATT14 Sensor Failure T6 (Spare)15 Sensor Failure T7 (Spare)16 Sensor Failure T8 (Spare)17 Starter Fault18 Motor Overload (Main)19 Fan Motor Overload20 High 1st Stage Discharge Temp.21 High 2nd Stage Discharge Temp.22 High Bearing Oil Temp.23 High I/C Air Temp,24 Unused25 Remote Stop Failure26 Remote Start Failure27 High Vacuum28 High Loaded Vacuum29 High Discharge Air Pressure30 Low Bearing Oil Pressure31 High I/C Pressure (Loaded)32 Emergency Stop33 Change Inlet Filter34 High I/C Pressure (Unloaded)35 Change Coolant Filter36 High 2nd Stage Pressure37 Memory Fault38 Low Water Flow39 High Condensate

FIGURE 4-25 INTELLISYS SIERRA 100-200HP CONTROLLER ALARM/WARNING CODES

32


001 Status/Control R/W See FIGURE 4-27003 Discharge Pressure R004 2nd Stage Inlet Pressure R005 2nd Stage Discharge Pressure R006 Inlet Vacuum R Value Divided by 10007 Oil Filter In Pressure R008 Bearing Oil Pressure R009 2nd Stage Inlet Temp R010 1st Stage Discharge Temp. R011 2nd Stage Discharge Temp. R012 Bearing Oil Temp. R013 Package Discharge Temp. R014 P6 Spare Pressure Input R 0-1023 0 volts = 0, 5 volts = 1023064 Running Hours (<10,000 hours) R065 Ten Thousand Running Hours R Multiply value by 10, 000066 Load Hours (<10,000 hours) R067 Ten Thousand Load Hours R Multiply value by 10,000093 Service Level R 0 or 1 0=Level 1, 1=Level 2094 Service Type R 0 or 1 0=Hours, 1=Months095 Service Interval R 0-3 3, 6, 9, or 12 months096 Language Selection R See FIGURE 4-28097 Units of Measure R See FIGURE 4-28098 Rating Pressure R099 Starter Type R 0 - 4 See FIGURE 4-28100 Power Type R 0-1 0=50 Hz, 1=60 Hz112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure113 Online Pressure R/W 65-(offline-10) offline = offline pressure114 Condensate Release Time (seconds) R/W 2-10115 Condensate Inteval Time (seconds) R/W 90-270116 Start-Delta Time (seconds) R 10-20117 Auto Start/Stop Time (minutes) R/W 2-60 No Write if AS/S is off118 Max. 1st Stage Temperature R/W 310-410119 Max. 2nd Stage Temperature R/W Variable Refer to Sierra’s Manual120 PORO Time (seconds) R/W 10-120 No Write if PORO is off121 Auto Start/Stop On/Off R 0 or 1 0=Off, 1=On122 PORO On/Off R 0 or 1 0=Off, 1=On123 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On124 Sequence Control On/Off R 0 or 1 0=Off, 1=On125 Condensate Level On/Off R 0 or 1 0=Off, 1=On126 Load Delay Time (seconds) R/W 0-60127 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag128 Lag Offset R/W 0 - 45 psi129 Contrast R 0-10130 Lead/Lag Cycle Length (Hours) R/W 0-750131 Scheduled Start (Hours) R/W 0-23132 Scheduled Start (Minutes) R/W 0-59133 Scheduled Stop (Hours) R/W 0-23134 Scheduled Stop (Minutes) R/W 0-59135 Real Time Hours R 0-23136 Real Time Minutes R 0-59137 Month of Year R 1-12138 Day of Month R 1-31139 Year R 0-99

4.3.6 SIERRA 125-400 HP SG CONTROLLER

FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE (CONTINUED)

33


140 Integral Sequencing Lead R/W 0-3 0=Off, 1=On, 2=Always,3=Never

141 Integral Sequencing Total R/W 2-4142 Integral Sequencing Address R/W 1-4143 Integral Sequencing Load Delay (Seconds) R/W 10-60144 Integral Sequencing Lead Change (Hours) R/W 0-750145 Integral Sequencing Lead Change - Day R/W 0-9 See FIGURE 4-28146 Integral Sequencing Lead Change - Hour R/W 0-23147 Integral Sequencing Lead Change - Min R/W 0-45 Steps of 0, 15, 30, 45252 Part Number R High 16-bits253 Part Number R Lower 16-bits254 Software Version R255 Warning Code R See FIGURE 4-30

256-270 Alarm Code History R See FIGURE 4-30272-286 Inlet Vacuum Alarm History R288-302 2nd Stage Inlet Pressure Alarm History R304-318 2nd Stage Discharge Press. Alarm History R320-334 Package Discharge Press. Alarm History R336-350 Oil Filter In Pressure Alarm History R352-366 Bearing Oil Pressure Alarm History R 368-382 1st Stage Discharge Temp Alarm History R384-398 2nd Stage Inlet Temp Alarm History R400-414 2nd Stage Discharge Temp Alarm History R512-526 Bearing Oil Temp Alarm History R528-542 Package Discharge Air Temp Alarm History R544-558 Run Hours Alarm History R560-574 Run Hours, Ten Thosand, Alarm History R576-590 Load Hours Alarm History R592-606 Load Hours, Ten Thousand, Alarm History R608-622 Status Alarm History R SEE FIGURE 4-29


FIGURE 4-26 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER STRUCTURE

34






FIGURE 4-27 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER 01- STATUS/CONTROL

Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)0 = Stop 0 = Not Stopped in Auto Restart1 =Run 1= Stopped in Auto Restart



0 = Unload1= Load

FIGURE 4-29 INTELLISYS SIERRA 125-400HP SG CONTROLLER STATUS ALARM

FIGURE 4-28 INTELLISYS SIERRA 125-400HP SG CONTROLLER REGISTER CODES



Register 099: Starter Type Register 145: Integral Seq. Lead Change - Day0 = Star-Delta 0 = Sunday 4 = Thursday 7 = Daily1 = Full Voltage 1 = Monday 5 = Friday 8 =Weekdays2 = Remote Star-Delta 2 = Tuesday 6 = Saturday 9 = Weekends3 = Remote Full Voltage 3 = Wednesday4 = Soft Starter

35

Code Description

01 Sensor Failure 1AVPT02 Sensor Failure 2APT03 Sensor Failure 3APT04 Sensor Failure 4APT05 Sensor Failure 5OPT06 Sensor Failure 6OPT07 Sensor Failure P7 (Spare)08 Sensor Failure P8 (Spare)09 Sensor Failure 2ATT10 Sensor Failure 3ATT11 Sensor Failure 4ATT12 Sensor Failure 5OTT13 Sensor Failure 7ATT14 Sensor Failure T6 (Spare)15 Sensor Failure T7 (Spare)16 Sensor Failure T8 (Spare)17 Starter Fault18 Motor Overload (Main)19 Fan Motor Overload20 High 1st Stage Discharge Temp.21 High 2nd Stage Discharge Temp.22 High Bearing Oil Temp.23 High I/C Air Temp.24 2nd Stage Over Ratio25 Remote Stop Failure26 Remote Start Failure27 High Vacuum28 High Loaded Vacuum29 High Discharge Air Pressure30 Low Bearing Oil Pressure31 High I/C Pressure (Loaded)32 Emergency Stop33 Change Inlet Filter/Inlet Restriction34 High I/C Pressure (Unloaded)35 Change Coolant Filter36 High 2nd Stage Pressure37 Memory Fault38 Low Water Flow39 High Condensate40 Auxiliary 141 Auxiliary 242 Service Required43 100 Hours To Service44 14 Days To Service45 Alarm Service Required46 No Control Power47 Invalid Calibration48 Communication Failure 149 Communication Failure 250 Communication Failure 351 Communication Failure 4

FIGURE 4-30 INTELLISYS SIERRA 125-400HP SG CONTROLLER ALARM/WARNINGCODES

36


001 Status/Control R/W See FIGURE 4-32003 Package Discharge Pressure R004 Airend Inlet Pressure R Value Divided by 10 005 Airend Discharge Pressure R007 Oil Filter In Pressure R008 Bearing Oil Pressure R009 Airend Inlet Temp. R011 Airend Discharge Temp. R012 Bearing Oil Temp. R013 Package Discharge Temp. R064 Running Hours (<10,000 hours) R065 Ten Thousand Running Hours R Multiply value by 10,000066 Load Hours (<10,000 hours) R067 Ten Thousand Load Hours R Multiply value by 10,000093 Service Level R 0 or 1 0=Level 1, 1=Level 2094 Service Type R 0 or 1 0=Hours, 1=Months095 Service Interval R 0-3 3, 6, 9, or 12 months096 Language Selection R See FIGURE 4-33097 Units of Measure R See FIGURE 4-33098 Rating Pressure R099 Starter Type R 0-4112 Offline Pressure R/W 75 - (rated+3) rated = rated pressure113 Online Pressure R/W 65-(offline-10) offline = offline pressure114 Condensate Release Time (seconds) R/W 2-10115 Condensate Inteval Time (seconds) R/W 90-270116 Start-Delta Time (seconds) R 10-20117 Auto Start/Stop Time (minutes) R/W 2-60 No Write if AS/S is off119 Max. Airend Temperature R/W 328-428120 PORO Time (seconds) R/W 10-120 No Write if PORO is off121 Aut Start/Stop On/Off R 0 or 1 0=Off, 1=On122 PORO On/Off R 0 or1 0=Off, 1=On123 Remote Start/Stop OR/Off R 0 or 1 0=Off, 1=On124 Sequence Control On/Off R 0 or 1 0=Off, 1=On125 Condensate Level On/Off R 0 or 1 0=Off, 1=On126 Load Delay Time (seconds) R/W 0-60127 Lead/Lag R/W 0 or 1 0=Lead, 1=Lag128 Lag Offset R/W 0-45 psi129 Contrast R 0-10130 Lead/Lag Cycle Length (Hours) R/W 0-750131 Scheduled Start (Hours) R/W 0-23132 Scheduled Start (Minutes) R/W 0-59133 Scheduled Stop (Hours) R/W 0-23134 Scheduled Stop (Minutes) R/W 0-59135 Real Time Hours R 0-2136 Real Time Minutes R 0-59137 Month of Year R 1-12138 Day of Month R 1-31139 Year R 0-99

4.3.7 SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER

FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP CONTROLLER REGISTER STRUCTURE (CONTINUED)

37


252 Part Number R High 16-bits253 Part Number R Lower 16-bits254 Software Version R255 Warning Code R See FIGURE 4-35

256-270 Alarm Code History R See FIGURE 4-35288-302 Airend Inlet Pressure Alarm History R304-318 Airend Discharge Press. Alarm History R320-334 Package Discharge Press. Alarm History R336-350 Oil Filter In Pressure Alarm History R352-366 Bearing Oil Pressure Alarm History R384-398 Airend Inlet Ternp Alarm History R400-414 Airend Discharge Temp Alarm History R512-526 Bearing Oil Temp Alarm History R528-542 Package Discharge Air Temp Alarm History R544-558 Run Hours Alarm History R560-574 Run Hours, Ten Thosand, Alarm History R576-590 Load Hours Alarm History R592-606 Load Hours, Ten Thousand, Alarm History R608-622 Status Alarm History R See FIGURE 4-34

999 IRI Version Number R Reads from IRI Only

FIGURE 4-31 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER REGISTER STRUCTURE

38






FIGURE 4-32 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLERREGISTER 01-STATUS/CONTROL

Register 096: Language Register 097: Units of Measure0 = English 0 = °C and Bar1 = Spanish 1 =°C and PSI2 = French 2 = °C and kPa3 = Portuguese 3 = °F and PSI

4 = °C and kg/cm2


FIGURE 4-33 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER REGISTER CODES



Bit 2: Unused Bit 6: Unused


FIGURE 4-34 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SG CONTROLLER STATUS ALARM HISTORY

39

Code Description

02 Sensor Failure 2APT03 Sensor Failure 3APT04 Sensor Failure 4APT05 Sensor Failure 5OPT (Warn)06 Sensor Failure 6OPT07 Sensor Failure P7 (Spare)08 Sensor Failure P8 (Spare)10 Sensor Failure 3ATT (Warn)11 Sensor Failure 4ATT12 Sensor Failure 5OTT13 Sensor Failure 7ATT (Warn)14 Sensor Failure T6 (Spare)15 Sensor Failure T7 (Spare)16 Sensor Failure T8 (Spare)17 Starter Fault18 Motor Overload (Main)19 Fan Motor Overload21 High Airend Discharge Temp.22 High Bearing Oil Temp.23 Hi I/C Air Temp.24 Control Power Loss25 Remote Stop Failure26 Remote Start Failure29 High Discharge Air Pressure30 Low Bearing Oil Pressure31 High I/C Pressure (Loaded)32 Emergency Stop33 Change Inlet Filter34 High I/C Pressure (Unloaded)35 Change Oil Filter (Warn)36 Airend Stage Pressure37 Memory Fault38 Low Water Flow39 High Condensate

FIGURE 4-35 INTELLISYS SIERRA SINGLE STAGE BOOSTER 125-200 HP SGCONTROLLER ALARM/WARNING CODES

40


001 Status/Control R/W See FIGURE 4-37003 1st Stage Discharge Pressure R004 Package Discharge Pressure R005 Air Filter Pressure Drop R006 Frame Oil Pressure R007 Package Water In Pressure R008 Package Water Out Pressure R009 Pressure AA R010 Pressure BB R011 1st Stage Discharge Temp. R012 2nd Stage Discharge Temp. R013 Frame Oil Temperature R014 Package Water In Temp. R015 2nd Stage Air In Temp. R016 1st Stage Out Temp. R017 2nd Stage Water Out Temp. R018 Unused R064 Run 10,000 Hours R065 Run Hours (<10,000) R066 Load 10,000 Hours R067 Load Hours (<10,000) R068 Load 75% 10,000 Hours R069 Load 75% Hours (<10,000) R070 Load 50% 10,000 Hours R071 Load 50% Hours (<10,000) R072 Load 25% 10,000 Hours R073 Load 25% Hours (<10,000) R074 Unload 10,000 Hours R075 Unoad Hours (<10,000) R096 Rated Pressure R097 Recip Type R See FIGURE 4-38098 Regulation Type R See FIGURE 4-38112 Offline Pressure R/W 30 - rated rated=rated pressure113 Online Pressure R/W 20-(offline-10) offline=offline pressure114 Data View Time R/W 10-600115 Load Delay Time R/W 15-60116 Star-Delta Time R 3-19 Star-Delta Units Only117 Auto Start/Stop Time R/W 10-180118 Remote Start/Stop R 0 or 1 0=Off, 1 =On119 Sequence Control R 0 or 1 0=Off, 1=On120 1st Stage Discharge Temp. (max) R/W 150-500121 2nd Stage Discharge Temp, (max) R/W 150-500122 Frame Oil Temp. (Max) R/W 120-210123 Frame Oil Temp. Shutdown R 0 or 1 0=No, 1 =Yes124 Packaqe Water In Temp. (Min) R/W 25-45125 Packaqe Water In Temp. Shutdown R 0 or 1 0=No, 1 =Yes126 Package Water In Temp. (Max) R/W 50-150

4.3.8 RECIP CONTROLLER

FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)

41


127 Package Water In Temp. Shutdown R 0 or 1 0=No, 1=Yes128 2nd Stage Air In Temp. (Max) R/W 80-160129 2nd Stage Air In Temp. Shutdown R 0 or 1 0=No, 1 =Yes130 1 st Stage Water Out Temp. (Max) R/W 80-155131 1 st Stage Water Out Temp. Shutdown R 0 or 1 0=No, 1=Yes132 2nd Stage Water Out Temp. (Max) R/W 80-155133 2nd Stage Water Out Temp Shutdown R 0 or 1 0=No, 1 =Yes134 Package Discharge Pressure (Max) R/W 30-X X=rated + 10% of rated135 Package Discharge Press. Shutdown R 0 or 1 0=No, 1 =Yes136 Air Filter Pressure Drop (Max) R/W .2-1.0137 Frame Oil Pressure (Min) R/W 8-60138 Package Water In Pressure (Max) R/W 50-76139 Package Water In Press. Shutdown R 0 or 1 0=No, 1=Yes140 Package Water In Pressure (Min) R/W 6-40141 Package Water In Press. Shutdown R 0 or 1 0=No. 1 =Yes142 Package Water Pressure Loss (Min) R/W 0-30143 Package Water Press. Loss Shutdown R 0 or 1 0=No, 1 =Yes144 Pressure AA (Min) R/W 0-200145 Pressure AA Shutdown R 0 or 1 0=No, 1 =Yes146 Pressure BB (Max) R/W 0-200147 Pressure BB Shutdown R 0 or 1 0=No, 1 =Yes148 Lubricator Failure Shutdown R 0 or 1 0=No, 1 =Yes149 Intercooler Condensate Shutdown R 0 or 1 0=No, 1 =Yes150 Aftercooler Condensate Shutdown R 0 or 1 0=No, 1 =Yes151 Lubricator Oil Level Shutdown R 0 or 1 0=No, 1 =Yes152 Frame Oil Level Shutdown R 0 or 1 0=No, 1 =Yes153 Switch AA Shutdown R 0 or 1 0=No, 1 =Yes154 Switch BB Shutdown R 0 or 1 0=No, 1 =Yes155 Condensate Time R/W 5-60156 PORO On/Off R 0 or 1 0=Off, 1=On157 PORO Time R/W 10-120255 Warning Code R See FIGURE 4-40

256-270 Alarm Code History R See FIGURE 4-40272-286 1st Stage Disch. Press. Alarm History R288-302 Package Disch. Temp. Alarm History R304-318 Air Filter Press. Drop Alarm History R320-334 Frame Oil Press. Alarm History R336-350 Package Water In Press Alarm History R352-366 Package Water Out Press Alarm Hist. R368-382 Pressure AA Alarm History R

FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)

42


384-398 Pressure BB Alarm History R400-414 1st Stage Disch. Temp. Alarm History R416-430 2nd Stage Disch. Temp. Alarm History R432-446 Frame Oil Temp. Alarm History R448-462 Package Water In Temp. Alarm Hist. R464-478 2nd Stage Air In Temp. Alarm History R480-494 1st Stage Water Out Temp Alarm Hist. R496-510 2nd Stage Water Out Temp Alarm Hist. R512-526 Run Hours >10,000 Alarm History R528-542 Run Hours <10,000 Alarm History R544-558 100% Load Hours >10,000 Alarm Hist. R560-574 100% Load Hours <10,000 Alarm Hist. R576-590 75% Load Hours >10,000 Alarm Hist. R592-606 75% Load Hours <10,000 Alarm Hist. R608-622 50% Load Hours >10,000 Alarm Hist. R624-638 50% Load Hours <10,000 Alarm Hist. R640-654 25% Load Hours >10,000 Alarm Hist. R656-670 25% Load Hours <10,000 Alarm Hist. R672-686 Unload Hours >10,000 Alarm Hist. R688-702 Unload Hours <10,000 Alarm Hist. R704-718 Status Alarm History R See FIGURE 4-39999 IRI Version Number R Reads from IRI only

FIGURE 4-36 INTELLISYS RECIP CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)

43



Bit 2: Load/Unload (R/W) Bit 8: Constant Speed Mode (R)0 = Unload 0 = Not in Const. Speed Mode1 = Load 1 = Constant Speed Mode

Bits 3-4: Load Level (R/W) Bit 9: Auto/Dual Mode (R)00 = 25% 0 = Not in Auto/Dual Mode01 = 50% 1 = Auto/Dual Mode10 = 75%11 = 100%

Bit 5: Stopped in Auto Restart (R) Bits 10-12: Unused0 = Not Stopped in Auto Restart Bits 13-15: Unit Type (R)1 = Stopped in Auto Restart 111 = Recip controller

FIGURE 4-37 INTELLISYS RECIP CONTROLLER REGISTER 01-STATUS/CONTROL

Register 097: Recip Type Register 098: Regulation Type1 = LLE 0 = 2 step2 = XLE 1 = 3 step3 = PHE 2 = 5 step (4 output)

3 = 5 step (3 output)

FIGURE 4-38 INTELLISYS RECIP CONTROLLER REGISTER CODES


Bit 1: Constant Speed Mode (R) Bits 5-6: Load Level0 = Not inConstant Speed Mode 00 = 25% Load1 = Constant Speed Mode 01 = 50% Load

Bit 2: Auto Dual Mode (R) 10 = 75% Load0 = Not in Auto Dual Mode 11 = 100% Load1 = Auto Dual Mode


FIGURE 4-39 INTELLISYS RECIP CONTROLLER STATUS ALARM HISTORY

44

Code Description

01 1st Stage Disch. Press. Sensor Failure02 Package Disch. Press. Sensor Failure03 Air Filter Press. Drop Sensor Failure04 Frame Oil Press. Sensor Failure05 Pkg. Water In Press. Sensor Failure06 Pkg. Water Out Press. Sensor Failure07 Pressure AA Sensor Failure08 Pressure BB Sensor Failure17 1st Stage Disch. Temp. Sensor Failure18 2nd Stage Disch. Temp. Sensor Failure19 Frame Oil Temp. Sensor Failure 20 Pkg. ater In Temp. Sensor Failure21 2nd Stage Air In Temp. Sensor Failure22 1st Stg. Wtr. Out Temp. Sensor Failure23 2nd Stg. Wtr. Out Temp. Sensor Failure33 Emergency Stop34 Starter Fault35 Main Motor Overload36 Motor Not Synchronized37 Lubricator Failure38 Intercooler Condensate39 Aftercooler Condensate40 Lubricator Oil41 Frame Oil42 Switch AA43 Switch BB44 Remote Stop Failure45 Remote Start Failure46 1st Stage Discharge Temp.47 2nd Stage Discharge Temp.48 Frame Oil Temp.49 Package Water In Temp. (Low)50 Package Water In Temp. (High).51 2nd Stage Air In Temp.52 1st Stage Water Out Temp.53 2nd Stage Water Out Temp.61 Package Discharge Pressure62 Air Filter Pressure Drop63 Frame Oil Pressure64 Package Water In Pressure (Low)65 Package Water In Pressure (High)66 Package Water Pressure Loss67 Pressure AA68 Pressure BB77 High Disch. Press. caused by host

FIGURE 4-40 INTELLISYS RECIP CONTROLLER ALARM & WARNING CODES

45


001 Status/Control R/W See FIGURE 4-42003 Oil Pressure R004 Water In Pressure R005 1 Water Out Pressure R006 Package Discharge Pressure R007 1st Stage Discharge Pressure R008 2nd Stage Discharge Pressure R 3 Stage Units Only009 Suction Pressure R Booster Units Only010 Inlet Vacuum R Air Filter Press Drop Option011 Oil Temperature R012 Water In Temperature R013 2nd Stage Inlet Tem2erature R014 3rd Stage Inlet Temperature R 3 Stage Units Only015 Package Discharge Temperature R016 1st Stage Discharge Temperature R017 2nd Stage Discharge Temperature R018 3rd Stage Discharge Temperature R 3 Stage Units Only064 Total Hours (hours) R 0-9999 Less Than 10000065 Ten Thousand Total Hours R Multiply by 10000066 100% Loaded Hours (hours) R 0-9999 Less Than 10000067 Ten Thousand 100% Loaded Hours R Multiply by 10000068 50% Loaded Hours (hours) R 0-9999 Less Than 10000069 Ten Thousand 50% Loaded Hours R Multiply by 10000070 25% Loaded Hours (hours) R 0-9999 Less Than 10000071 Ten Thousand 25% Loaded Hours R Multiply by 10000072 75% Loaded Hours (hours) R 0-9999 Less Than 10000073 Ten Thousand 75% Loaded Hours R Multiply by 10000096 Language Selection R 0-2 See FIGURE 4-43097 Units of Measure R 0-4 See FIGURE 4-43098 Recip Type R 0-5 See FIGURE 4-43099 Rated Pressure R100 Sensor 2APT R 0-2 0=225,1=500,2=1000101 Sensor IAPT R 0-2 0=225,1=500,2=1000102 Sensor 7APT R 0-2 0=225,1=500,2=1000103 Sensor 3AP R 0-2 0=225,1=500,2=1000104 Regulation R 0-4 See FIGURE 4-43105 Starter Type R 0-3 See FIGURE 4-43112 Offline Pressure R/W 30 - rated rated = rated pressure113 Online Pressure R/W 20-(offline-2) offline = offline pressure114 Mode of Operation R/W 0-1 See FIGURE 4-43115 Load Delay Time (seconds) R/W 15-60116 Star-Delta Time (seconds) R117 Auto Start/Stop (AS/S) Time (minutes) R/W 2-20118 Condensate Time (seconds) R/W 3-60119 Contrast R 0-10120 Condensate Interval (seconds) R/W 60-300121 Inlet Regulation Time (10ths of seconds) R/W 0-5.0122 Minimum lst Stage Discharge Pressure R/W 50-300123 Auto Start Delay Time (seconds) R/W 0-60

FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 1 OF 2 CONTINUED)

4.3.9 RECIP SG CONTROLLER

46


128 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On129 Sequence Control On/Off R 0 or 1 0=Off, 1=On130 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On131 PORO Time (seconds) R 10-120132 Air Filter Pressure Drop On/Off R 0 or 1 0=Off, 1=On133 Air Filter Pressure Drop Value (I Oth of psi) R .2-1.0134 CI sed Loop Water System R 0 or 1 0=Off, 1=On144 High I st Stage Discharge Temperature R/W 150-500145 High 2nd Stage Discharge Temperature R/W 150-500146 High 3rd Stage Discharge Temperature R/W 150-500147 High Oil Temperature R/W 120-210148 Low Water In Temperature R/W 30-50149 High Water In Temperature R/W 50-150150 High 2nd Stage In Temperature R/W 80-160151 High 3rd Stage In Temperature R/W 80-160152 High Package Discharge Temperature R/W 80-500153 High Ist Stage Discharge Pressure R/W 100-400154 High 2nd Stage Discharge Pressure R/W 100-400155 Low Suction Pressure R/W 30-400156 High Suction Pressure R/W 35-405157 Low Oil Pressure R/W 8-60158 Low Water In Pressure R/W 25-45159 High Water In Pressure R/W 50-76160 Low Water Pressure Drop R/W 0-40252 Software Part Number - Most Significant R High Digits253 Software Part Number -Least Significant R Low Digits254 Software Version Number R255 Warning Code R See FIGURE 4-49

256-270 Alarm Code History R See FIGURE 4-49272-286 Oil Pressure Alarm History R288-302 Water In Pressure Alarm History R304-318 Water Out Pressure Alarm History R320-334 Package Discharge Press Alarm History R336-350 1st Stage Discharge Press Alarm History R352-366 2nd Stage Discharge Press Alarm History R368-382 Suction Pressure Alarm History R384-398 Inlet Vacuum Alarm History R400-414 Oil Temperature Alarm History R416-430 Water In Temperature Alarm History R432-446 2nd Stage In Temperature Alarm History R448-462 3rd Stage In Temperature Alarm History R464-478 Package Discharge Temp Alarm History R480-494 1st Stage Discharge Temp Alarm History R496-510 2nd Stage Discharge Temp Alarm History R512-526 3rd Stage Discharge Temp Alarm History R528-542 Run Hours Alarm History R Less Than 10000 Hours544-558 10000 Run Hours Alarm History R Multiply by 10000560-574 100% Loaded Hours Alarm History R Less Than 10000 Hours576-590 10000 100% Loaded Hours Alarm History R Multiply by 10000592-606 50% Loaded Hours Alarm History R Less Than 10000 Hours608-622 10000 50% Loaded Hours Alarm History R Multiply by 10000624-638 Status Alarm History R See FIGURE 4-48640-654 Real Time Clock Alarm History - Hours R656-670 Real Time Clock Alarm History - Minutes R672-686 Real Time Clock Alarm History - Month R

FIGURE 4-41 INTELLISYS RECIP SG CONTROLLER REGISTER STRUCTURE (PART 2 OF 2)

47

Bit 0: Host/Local (R/W) Bit 6: Alarm (R)0 = Local 0 = No Alarms1= Host 1 = Alarms

Bit 1: Run/Stop (R/W) Bit 7: Warning (R)0 = Stop 0 = No Warnings1 =Run 1 = Warnings


Bits 3-4: Load Level (R/W) Bit 9: Auto/Dual Mode (R)00 = 25% 0 = Not in Auto/Dual Mode01 = 50% 1 = Auto/Dual Mode10 = 75%11 = 100%


FIGURE 4-42 INTELLISYS RECIP SG CONTROLLER REGISTER 01-STATUS/CONTROL

Register 096: Language Register 097: Units of Measure0 = English 0 = °F and PSI1 = Spanish 1= °C and PSI2 = Portuguese 2 = °C and Bar

3 = °C and kPa4 = °C and kg/cm2

Register 098: Recip Type Register 104: Regulation0 = ESV 0 = 2 Step1 = ESV Booster 1 = 3 Step2 = PHE, LLE, XLE 2 Stage 2 = 5 Step 13 = PHE, DXE 3 Stage 3 = 5 Step 24 = PHE 2 A/E Booster 4 = Inlet Regulation5 = PHE 2 Stage Booster

Register 105: Starter Type Register 114: Mode of Operation0 = Star-Delta 0 = Constant Speed1 = Full Voltage 1 = Auto/Dual2 = Remote Star-Delta3 = Remote Full Voltage

FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER REGISTER CODES

Bit 0: Run/Stop (R) Bit 4: Stopped Auto Restart (R)0 = Stop 0 = Not Stopped in Auto Restart1 =Run 1 = Stopped in Auto Restart

Bit 1: Constant Speed Mode (R) Bits 5-6: Load Level0 = Not in Constant Speed Mode 00 = 25% Load1= Constant Speed Mode 01 = 50% Load



FIGURE 4-43 INTELLISYS RECIP SG CONTROLLER STATUS ALARM HISTORY

48

Code Description

01 Sensor Failure 1APT02 Sensor Failure 2APT03 Sensor Failure 3APT04 Sensor Failure 4OPT05 Sensor Failure 5WPT06 Sensor Failure 6WPT07 Sensor Failure 7APT08 Sensor Failure 3AVPT09 Sensor Failure 3OTT10 Sensor Failure 7WTT11 Sensor Failure 5ATT12 Sensor Failure 6ATT13 Sensor Failure 4ATT14 Sensor Failure 1ATT15 Sensor Failure 2ATT16 Sensor Failure 8ATT17 Starter Fault18 Motor Overload19 High Vibration20 Control Power Loss21 Lubricator Line Alert22 Low Lubricator Oil Level23 Low Frame Oil Level24 Intercooler Condensate25 Remote Stop Failure26 Remote Start Failure27 Aftercooler Condensate28 High Package Inlet Temperature29 High Water Out Temperature30 High Frame Oil Temperature31 Low Water In Temperature32 Emergency Stop33 High 2nd Stage In Temperature34 High 3rd Stage In Temperature35 High Package Discharge Temp36 High 1st Stage Discharge Temp37 High 2nd Stage Discharge Temp38 High 3rd Stage Discharge Temp39 High Water In Temp40 Low Frame Oil Pressure41 Low Water In Pressure42 High Water In Pressure43 Low Water Pressure Loss44 High Package Discharge Pressure45 High 1st Stage Discharge Pressure46 High 2nd Stage Discharge Pressure47 Low Suction Pressure48 High Suction Pressure49 Air Filter Pressure Drop50 High Discharge Pressure by Host51 Motor Not Synchronized52 Memory Fault53 Invalid Calibration

FIGURE 4-44 INTELLISYS RECIP SG CONTROLLER ALARM & WARNING CODES

49


001 Status/Control R/W See FIGURE 4-48003 1st Stage Discharge Pressure R004 Package Discharge Pressure R005 Package Suction Pressure R006 Frame Oil Pressure R007 Package Water In Pressure R008 Package Water Out Pressure R009 Pressure AA R010 Pressure BB R011 1st Stage Discharge Temp. R012 2nd Stage Discharge Temp. R013 Frame Oil Temperature R014 Package Water In Temp. R015 2nd Stage Air In Temp. R016 Package Inlet Air Temp. R017 Package Water Out Temp- R018 Unused R064 Run 10,000 Hours R065 Run Hours (<101000) R066 Load 10,000 Hours R067 Load Hours (<10,000) R068 Load 75% 10,000 Hours R069 Load 75% Hours (<10,000) R070 Load 50% 10,000 Hours R071 Load 50% Hours (<10,000) R072 Load 25% 10,000 Hours R073 Load 25% Hours (<10,000) R074 Unload 10,000 Hours R075 Unoad Hours (<10,000) R096 Rated Pressure R097 Recip Type R See FIGURE 4-49098 Regulation Type R See FIGURE 4-49099 Language R See FIGURE 4-4909A Unit of Measure R See FIGURE 4-49112 Offline Pressure R/W 30 - rated rated=rated pressure113 Online Pressure R/W 20-(offline-10) offline=offline pressure114 Data View Time R/W 10-600115 Load Delay Time R/W 15-60116 Star-Delta Time R 3-19 Star-Delta Units Only117 Auto Start/Stop Time R/W 10-180118 Remote Start/Stop R 0 or 1 0=0ff, 1=On119 Sequence Control R 0 or 1 0=0ff, 1=On120 1st Stage Discharge Temp. (Max) R/W 150-500121 2nd Stage Discharge Temp. (Max) R/W 150-500122 Frame Oil Temp. (Max) R/W 120-210123 Frame Oil Temp. Shutdown R 0 or 1 0=No, 1=Yes124 Package Water In Temp. (Min) R/W 25-45125 Package Water In Temp. Shutdown R 0 or 1 0=No, 1=Yes126 Packaqe Water In Temp. (Max) R/W 50-150

4.3.10 RECIP BOOSTER CONTROLLER

FIGURE 4-45 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 1 OF 3 CONTINUED)

50

FIGURE 4-46 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 2 OF 3 CONTINUED)


127 Package Water In Temp. Shutdown R 0 or 1 0=No, 1=Yes128 2nd Stage Air In Temp. (Max) R/W 80-160129 2nd Stage Air In Temp. Shutdown R 0 or 1 0=No, 1=Yes130 Package Inlet Air Temp. (Max) R/W 50-200131 Package Inlet Air Temp. Shutdown R 0 or 1 0=No, 1=Yes132 Package Water Out Temp. (Max) R/W 80-200133 Package Water Out Temp Shutdown R 0 or 1 0=No, 1=Yes134 Low 1st Stage Discharge Pressure R/W 80-320135 High 1st Stage Discharge Pressure R/W 100-400136 High 1st Stage Discharge Shutdown R 0 or 1 0=No, 1=Yes137 Low Package Discharge Pressure R/W 15-558138 High Package Discharge Pressure R/W 500-715139 High Package Discharge Shutdown R 0 or 1 0=No, 1=Yes140 Low Package Suction Pressure R/W 50-180141 High Package Suction Pressure R/W 50-180142 Low Frame Oil Pressure R/W 8-60143 Low Package Water In Pressure R/W 6-40144 Low Pkg Water In Press. Shutdown R 0 or 1 0=No, 1=Yes145 High Package Water In Pressure R/W 50-76146 Hgih Pkg Water In Press. Shutdown R 0 or 1 0=No, 1=Yes147 Package Water Pressure Loss (Min) R/W 0-30148 Package Water Press. Loss Shutdown R 0 or 1 0=No, 1=Yes149 Pressure AA (Min) R/W 0-200150 Pressure AA Shutdown R 0 or 1 0=No, 1=Yes151 Pressure BB (Max) R/W 0-200152 Pressure BB Shutdown R 0 or 1 0=No, 1=Yes153 Lubricator Failure Shutdown R 0 or 1 0=No, 1=Yes154 Intercooler Condensate Shutdown R 0 or 1 0=No, 1=Yes155 Aftercooler Condensate Shutdown R 0 or 1 0=No, 1=Yes156 Lubricator Oil Level Shutdown R 0 or 1 0=No, 1=Yes157 Frame Oil Level Shutdown R 0 or 1 0=No, 1=Yes158 Switch AA Shutdown R 0 or 1 0=No, 1=Yes159 Switch BB Shutdown R 0 or 1 0=No, 1=Yes160 Condensate Time R/W 5-60255 Warning Code R See FIGURE 4-51

256-270 Alarm Code History R See FIGURE 4-51272-286 1st Stage Disch. Press. Alarm History R288-302 Package Disch. Temp. Alarm History R304-318 Package Suction Press. Alarm History R320-334 Frame Oil Press. Alarm History R336-350 Package Water In Press Alarm History R352-366 Package Water Out Press Alarm Hist. R368-382 Pressure AA Alarm History R

51

FIGURE 4-47 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER STRUCTURE (PART 3 OF 3)


384-398 Pressure BB Alarm History R400-414 1st Stage Disch. Temp. Alarm History R416-430 2nd Stage Disch. Temp. Alarm History R432-446 Frame Oil Temp. Alarm History R448-462 Package Water In Temp. Alarm Hist. R464-478 2nd Stage Air In Temp. Alarm History R480-494 Package Inlet Air Temp Alarm Hist. R496-510 Package Water Out Temp Alarm Hist. R512-526 Run Hours >10,000 Alarm History R528-542 Run Hours <10,000 Alarm History R544-558 100% Load Hours >10,000 Alarm Hist. R560-574 100% Load Hours <10,000 Alarm Hist. R576-590 75% Load Hours >10,000 Alarm Hist. R592-606 75% Load Hours <10,000 Alarm Hist. R608-622 50% Load Hours >10,000 Alarm Hist. R624-638 50% Load Hours <10,000 Alarm Hist. R640-654 25% Load Hours >10,000 Alarm Hist. R656-670 25% Load Hours <10,000 Alarm Hist. R672-686 Unload Hours >10,000 Alarm Hist. R688-702 Unload Hours <10,000 Alarm Hist. R704-718 Status Alarm History R See FIGURE 4-33


52




Bit 3-4: Load Level (R/W) Bit 9: Auto/Dual Mode (R)00 = 25% 0 = Not in Auto/Dual Mode01 = 50% 1 = Auto/Dual Mode10 = 75%11 = 100%


FIGURE 4-48 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER 01-STATUS/CONTROL

Register 097: Recip Type Register 098: Regulation Type1 = LLE 0 = 2 step2 = XLE 1 = 3 step3 = PHE 2 = 5 step (4 output)

3 = 5 step (3 output)Register 099: Language Register 09A: Units of Measure

0 = English 0 = °F and PSI1 = Other language 1 = °C and PSI

2 = °C and Bar3 = °C and kPa4 = °C and kg/cm2

FIGURE 4-49 INTELLISYS RECIP BOOSTER CONTROLLER REGISTER CODES


Bit 1: Constant Speed Mode (R) Bits 5-6: Load Level0 = Not inConstant Speed Mode 00 = 25% Load1 = Constant Speed Mode 01 = 50% Load



FIGURE 4-50 INTELLISYS RECIP BOOSTER CONTROLLER STATUS ALARM HISTORY

53

Code Description

01 1st Stage Disch. Press. Sensor Failure02 Package Disch. Press. Sensor Failure03 Package Suction Sensor Failure04 Frame Oil Press. Sensor Failure05 Pkg. Water In Press. Sensor Failure06 Pkg. Water Out Press. Sensor Failure07 Pressure AA Sensor Failure08 Pressure BB Sensor Failure17 1st Stage Disch. Temp. Sensor Failure18 2nd Stage Disch. Temp. Sensor Failure19 Frame Oil Temp. Sensor Failure20 Pkg. Water In Temp. Sensor Failure21 2nd Stage Air In Temp. Sensor Failure22 Package Inlet Air Temp. Sensor Failure23 Package Wtr Out Temp. Sensor Failure33 Emergency Stop34 Starter Fault35 Main Motor Overload36 Motor Not Synchronized37 Lubricator Failure38 Intercooler Condensate39 Aftercooler Condensate40 Lubricator Oil41 Frame Oil42 Switch AA43 Switch BB44 Remote Stop Failure45 Remote Start Failure46 1st Stage Discharge Temp.47 2nd Stage Discharge Temp.48 Frame Oil Temp.49 Package Water In Temp. (Low)50 Package Water In Temp. (High)51 2nd Stage Air In Temp.58 Low 1st Stage Discharge Pressure59 High Ist Stage Discharge Pressure60 Low Package Discharge Pressure61 Package Discharge Pressure62 Air Filter Pressure Drop63 Frame Oil Pressure64 Package Water In Pressure (Low)65 Package Water In Pressure (High)66 Package Water Pressure Loss67 Pressure AA68 Pressure BB77 High Disch. Press. caused by host

FIGURE 4-51 INTELLISYS RECIP BOOSTER CONTROLLER ALARM & WARNING CODES

54


001 Status/Control R/W See FIGURE 4-53003 Discharge Pressure R004 Sump Pressure R005 Dry Side Sump Pressure R006 Spare Pressure Input 4 R007 Spare Pressure Input 5 R008 Spare Pressure Input 6 R009 Spare Pressure Input 7 R010 Spare Pressure Input 8 R011 Coolant Temperature R012 Airend Temperature R013 Discharge Temperature R014 Spare Temperature Input 4 R015 Spare Temperature Input 5 R016 Spare Temperature Input 6 R017 Spare Temperature Input 7 R018 Spare Temperature Input 8 R019 Separator Pressure Drop R020 Percent Capacity R021 Percent Energy Savings R025 Motor Speed R026 Motor Current R027 Input Voltage R Volts AC028 DC Bus Voltage R029 Remote Pressure R030 Motor Voltage R Amps031 Package kW R032 kW Hours R 0-999 Add to (mW hours 1000)033 mW Hours R048 Average Package kW-hr R049 Average % Capacity R050 Average Capacity R CFM or M3051 Package Energy Cost (Low) R 0-99.99 Divide by 100052 Package Energy Cost (High) R Multiply by 100053 Energy Savings (Low) R 0-99.99 Divide by 100054 Energy Savings (High) R Multiply by 100055 Lifetime Energy Saving (Low) R 0-99.99 Divide by 100056 Lifetime Energy Saving (High) R Multiply by 100064 Total Hours (hours) R 0-9999 Less Than 10000065 Ten Thousand Total Hours R Multiply by 10000096 Language Selection R 0-11 See FIGURE 4-54097 Units of Measure R 0-4 See FIGURE 4-54098 Kilowatt Rating R 0-12 See FIGURE 4-54099 Service Level R 0 or 1 0=Level 1, 1 =Level 2100 Service Type R 0 or 1 0=Hours, 1 =Months101 Service Interval R 0-3 3, 6, 9, or 12 months112 Target Pressure R/W 65-145113 Auto Stop Pressure R/W (T+1)-(T+10) T = target pressure114 Immediate Stop Pressure R/W ASP-(ASP+1 0) 1 ASP= auto stop pressure115 Blowdown Mode R/W 0 or 1 0=Off, 1 =On116 Energy Rate R Divide by 1000117 Compare Savings To R/W 0-2 0=Mod,1=On/Off,2=Geo

4.3.11 NIRVANA SGN CONTROLLER

FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 1 OF 2 CONTINUED)

55


120 Remote Sensor R 0 or 1 0=Off, 1 =On121 Sequence Control On/Off R 0 or 1 0=Off, 1 =On122 Remote Start/Stop On/Off R 0 or 1 0=Off, 1 =On123 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1 =On124 PORO Time (seconds) R/W 10-600 No Write if PORO is of125 Low Ambient Option On/Off R 0 or I 0=Off, 1 =On126 Min. Cooler Out Load Temp R/W 30-150 Low Ambient Option127 Scheduled Start - Day R/W 0-9128 Scheduled Stop - Day R/W 0-9129 Scheduled Start (Hour) R/W 0-23130 Scheduled Start (Minute) R/W 0-59131 Scheduled Stop (Hour) R/W 0-23132 Scheduled Stop (Minute) R/W 0-59133 Modbus Protocol R 0 or 1 0=Off, 1 =On134 Modbus Address R 1-247250 Options R See FIGURE 4-54251 VSD Software Version Number R Divide by 10252 Software Part Number - Most Significant R High Digits253 Software Part Number - Least Significant R Low Digits254 Software Version Number R Divide by 100255 Warning Code R See FIGURE 4-56

256-270 Alarm Code History R See FIGURE 4-56272-286 Discharge Pressure Alarm History R288-302 Sump Pressure Alarm History R304-318 Dry Side Sump Pressure Alarm History R320-334 Remote Pressure Sensor Alarm History R336-350 Coolant Temperature Alarm History R352-366 Airend Temperature Alarm History R368-382 Discharge Temperature Alarm History R384-398 Total Hours Alarm History R Less Than 10000 Hours400-414 10000 Total Hours Alarm History R Multiply by 10000416-430 Percent Capacity Alarm History R448-462 Package kW alarm History R464-478 Motor Voltage Alarm History R480-494 Motor Speed Alarm History R496-510 Motor Current Alarm History R512-526 Input Voltage Alarm History R528-542 DC Bus Voltage Alarm History R544-558 Status Alarm History R See FIGURE 4-55560-574 Real Time Clock Alarm History - Hours R576-590 Real Time Clock Alarm History - Minutes R592-606 Real Time Clock Alarm History - Month R608-622 Real Time Clock Alarm History - Date R624-638 Real Time Clock Alarm History - Year R640-654 IGBT U Temperature Alarm History R Modular Drive Only656-670 IGBT V Temperature Alarm History R Modular Drive Only672-686 IGBT W Temperature Alarm History R Modular Drive Only688-702 Input Rectifier Temperature Alarm History R Modular Drive Only704-718 VSD Ambient Temperature Alarm History R Modular Drive Only

999 IRI Version Number R Reads from IRI Only

FIGURE 4-52 INTELLISYS NIRVANA SGN CONTROLLER REGISTER STRUCTURE (PAGE 2 OF 2)

56



Bit 2: Load/Unload (R/W) Bits 8 - 9: Normal/Unloaded0 = No Load 00 = Unloaded Operation1 = Load 11 = Normal Operation

Bit 3: Operating at Minimum Speed (R) Bit 12: Nirvana Compressor (R)0 = Operating above Minimum Speed 0 = Not Nirvana1 = Operating at Minimum Speed 1 = Nirvana

Bit 4: Operating at Maximum Speed (R) Bit 13-15: Unit Type (R)0 = Operating below Maximum Speed 001 SSR controller1 = Operating at Maximum Speed

Bit 5: Stopped in Auto Restart (R)0 = Not Stopped in Auto Restart1 = Stopped in Auto Restart

FIGURE 4-53 INTELLISYS NIRVANA SGN CONTROLLER REGISTER 01-STATUS/CONTROL


5 = Dutch 11 =Turkish

Register 98: Compressor Type

0 = 37kW / 50HP1 = 45kW / 60HP2 = 55kW / 75HP3 = 75kW / 100HP

Register 144: Integral Sequencing Lead Change - Day

0 = Sunday 4 = Thursday 7 = Daily1 = Monday 5 = Friday 8 = Weekdays2 = Tuesday 6 = Saturday 9 = Weekends3 = Wednesday

Register 250: Options

Bit 0: Power Out Restart and Scheduled Start/Stop0 = Off1 = On

Bit 1: Remote Start/Stop0 = Off1 = On

FIGURE 4-54 INTELLISYS NIRVANA SGN ONTROLLER REGISTER CODES

57


Bits 1-3: Unused Bits 5-7: Unused

FIGURE 4-55 INTELLISYS NIRVANA SGN CONTROLLER STATUS ALARM HISTORY

58

Code Description

01 Sensor Failure 4APT02 Sensor Failure 3APT03 Sensor Failure 6APT04 Sensor Failure P4 (Spare)05 Sensor Failure P5 (Spare)06 Sensor Failure P6 (Spare)07 Sensor Failure P7 (Spare)08 Sensor Failure P8 (Spare)09 Sensor Failure 2CTT10 Sensor Failure 2ATT11 Sensor Failure 4ATT12 Sensor Failure T4 (Spare)13 Sensor Failure T5 (Spare)14 Sensor Failure T6 (Spare)15 Sensor Failure T7 (Spare)16 Sensor Failure T8 (Spare)17 Sensor Failure Remote (Optional)18 High VSD Temperature19 Fan Motor Overload20 VSD Communication Failure21 VSD Initialization Fault22 Check Motor Rotation23 Stop Failure24 Control Power Loss25 Remote Stop Failure26 Remote Start Failure27 Incorrect VSD Type28 Replace Coolant Filter (Idle Mode)29 High Air Pressure30 Low Sump Air Pressure31 High A/E Discharge Temperature32 Emergency Stop33 Change Inlet Filter34 Change Separator Element35 Change Coolant Filter36 Invalid Calibration37 Check Set Points38 100 Hours/14 Days To Service39 Service Required40 Alarm - Service Required41 Auxiliary 242 Auxiliary 143 High Start Pressure100 VSD Fault 0101 VSD Fault 1102 VSD Fault 2103 VSD Fault 3104 VSD Fault 4105 VSD Fault 5106 VSD Fault 6

FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES(CONTINUED)

59

Code Description

107 VSD Fault 7 108 VSD Fault 8 109 VSD Fault 9 110 VSD Fault 10111 VSD Fault 11112 VSD Fault 12113 VSD Fault 13114 VSD Fault 14115 VSD Fault 15116 VSD Fault 16117 VSD Fault 17118 VSD Fault 18119 VSD Fault 19120 VSD Fault 20121 VSD Fault 21122 VSD Fault 22123 VSD Fault 23124 VSD Fault 24125 VSD Fault 25126 VSD Fault 26127 VSD Fault 27128 VSD Fault 28129 VSD Fault 29130 VSD Fault 30 131 VSD Fault 31133 VSD Fault 33134 VSD Fault 34135 VSD Fault 35136 VSD Fault 36137 VSD Fault 37138 VSD Fault 38139 VSD Fault 39140 VSD Fault 40141 VSD Fault 41142 VSD Fault 42143 VSD Fault 43144 VSD Fault 44

FIGURE 4-56 INTELLISYS NIRVANA SGN CONTROLLER ALARM & WARNING CODES

60


001 Status/Control R/W See FIGURE 4-58003 Discharge Pressure R004 Sump Pressure R005 Dry Side Sump Pressure R006 Interstage Pressure R Only in 2-stage units.007 Spare Pressure Input 5 R008 Spare Pressure Input 6 R009 Spare Pressure Input 7 R010 Spare Pressure Input 8 R011 Coolant Temperature R012 Airend Temperature R013 Discharge Temperature R014 Inlet Temperature R015 Spare Temperature Input 5 R016 Spare Temperature Input 6 R017 Spare Temperature Input 7 R018 Spare Temperature Input 8 R019 Separator Pressure Drop R020 Percent Capacity R021 Percent Energy Savings R025 Motor Speed R026 Motor Current R027 Input Voltage R Volts AC028 DC Bus Voltage R029 Remote Pressure R030 Motor Voltage R Amps031 Package kW R032 kW Hours R 0 – 999 Add to (mW hours * 1000)033 mW Hours R048 Average Package kW-hr R049 Average % Capacity R050 Average Capacity R CFM or M3051 Package Energy Cost (Low) R 0 – 99.99 Divide by 100052 Package Energy Cost (High) R Multiply by 100053 Energy Savings (Low) R 0 – 99.99 Divide by 100054 Energy Savings (High) R Multiply by 100055 Lifetime Energy Saving (Low) R 0 – 99.99 Divide by 100056 Lifetime Energy Saving (High) R Multiply by 100064 Total Hours (hours) R 0 – 9999 Less Than 10000065 Ten Thousand Total Hours R Multiply by 10000096 Language Selection R 0 – 11 See FIGURE 4-59097 Units of Measure R 0 – 4 See FIGURE 4-59098 Kilowatt Rating R 0 – 12 See FIGURE 4-59099 Service Level R 0 or 1 0=Level 1, 1=Level 2100 Service Type R 0 or 1 0=Hours, 1=Months101 Service Interval R 0 - 3 3, 6, 9, or 12 months112 Target Pressure R/W 65 - 145113 Auto Stop Pressure R/W (T+1)-(T+10) T = target pressure114 Immediate Stop Pressure R/W ASP–(ASP+10) ASP = auto stop pressure115 Blowdown Mode R/W 0 or 1 0=Off, 1=On116 Energy Rate R Divide by 1000117 Compare Savings To R/W 0 - 2 0=Mod, 1=On/Off, 2= Geo

4.3.12 NIRVANA SGNe CONTROLLER

FIGURE 4-57 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER STRUCTURE(PAGE 1 OF 2 CONTINUED)

61


118 Condensate Release Time R 2 - 20119 Condensate Interval Time R 90 - 270120 Remote Sensor R 0 or 1 0=Off, 1=On121 Sequence Control On/Off R 0 or 1 0=Off, 1=On122 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On123 Power Out Restart Option (PORO)On/Off R 0 or 1 0=Off, 1=On124 PORO Time (seconds) R/W 10 - 600 No Write if PORO is off125 Low Ambient Option On/Off R 0 or 1 0=Off, 1=On126 Min. Cooler Out Load Temp R/W 30 - 150 Low Ambient Option127 Scheduled Start - Day R/W 0 - 9128 Scheduled Stop - Day R/W 0 - 9129 Scheduled Start (Hour) R/W 0 – 23130 Scheduled Start (Minute) R/W 0 – 59131 Scheduled Stop (Hour) R/W 0 – 23132 Scheduled Stop (Minute) R/W 0 – 59133 Modbus Protocol R 0 or 1 0=Off, 1=On134 Modbus Address R 1 – 247250 Options R See FIGURE 4-59251 VSD Software Version Number R Divide by 10252 Software Part Number – Most Significant R High Digits253 Software Part Number – Least Significant R Low Digits254 Software Version Number R Divide by 100255 Warning Code R See FIGURE 4-61

256-270 Alarm Code History R See FIGURE 4-61272-286 Discharge Pressure Alarm History R288-302 Sump Pressure Alarm History R304-318 Dry Side Sump Pressure Alarm History R320-334 Remote Pressure Sensor Alarm History R336-350 Coolant Temperature Alarm History R352-366 Airend Temperature Alarm History R368-382 Discharge Temperature Alarm History R384-398 Total Hours Alarm History R Less Than 10000 Hours400-414 10000 Total Hours Alarm History R Multiply by 10000416-430 Percent Capacity Alarm History R432-446 Inlet Temperature Alarm History R448-462 Package kW alarm History R464-478 Motor Voltage Alarm History R480-494 Motor Speed Alarm History R496-510 Motor Current Alarm History R512-526 Input Voltage Alarm History R528-542 DC Bus Voltage Alarm History R544-558 Status Alarm History R See FIGURE 4-60560-574 Real Time Clock Alarm History – Hours R576-590 Real Time Clock Alarm History – Minutes R592-606 Real Time Clock Alarm History – Month R608-622 Real Time Clock Alarm History – Date R624-638 Real Time Clock Alarm History – Year R640-654 Interstage Pressure Alarm History R Only in 2-stage units.656-670 IGBT U Temperature Alarm History R672-686 IGBT V Temperature Alarm History R688-702 IGBT W Temperature Alarm History R704-718 Input Rectifier Temperature Alarm History R720-734 VSD Ambient Temperature Alarm History R


FIGURE 4-57 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER STRUCTURE

62



Bit 2: Load/Unload (R/W) Bits 8 - 9: Normal/Unload Operate (R)0 = No Loaded Operation 00 = Unloaded Operation1 = Loaded Operatoin 11 = Normal Operation

Bit 3: Operating at Minimum Speed (R) Bits 10 – 11: Unused0 = Operating above Minimum Speed Bit 12: Nirvana Compressor (R)1 = Operating at Minimum Speed 0 = Not Nirvana

Bit 4: Operating at Maximum Speed (R) 1 = Nirvana0 = Operating below Maximum Speed1 = Operating at Maximum Speed

Bit 5: Stopped in Auto Restart (R) Bits 13-15: Unit Type (R)0 = Not Stopped in Auto Restart 001 = SSR controller1 = Stopped in Auto Restart

FIGURE 4-58 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER 01- STATUS/CONTROL

63



Register 98: Compressor Type0 = 37kW/50HP 9 = 200HP 18 = 160kW-2S1 = 45kW/60HP 10 = 160kW 19 = 90kW-2S XP2 = 55kW/75HP 11 = 75kW/100HP-2S 20 = 125HP-2S XP3 = 75kW/100HP 12 = 90kW-2S 21 = 110kW-2S XP4 = 90kW 13 = 125HP-2S 22 = 150HP-2S XP5 = 125HP 14 = 110kW-2S 23 = 132kW-2S XP6 = 110kW 15 = 150HP-2S 24 = 200HP-2S XP7 = 150HP 16 = 132kW-2S 25 = 160kW-2S XP8 = 132kW 17 = 200HP-2S

Register 144: Integral Sequencing Lead Change – Day0 = Sunday 4 = Thursday 7 = Daily1 = Monday 5 = Friday 8 = Weekdays2 = Tuesday 6 = Saturday 9 = Weekends3 = Wednesday

Register 250: OptionsBit 0: Power Out Restart and Scheduled Start/Stop

0 = Off1 = On

Bit 1: Remote Start/Stop0 = Off1 = On

FIGURE 4-59 INTELLISYS NIRVANA SGNe CONTROLLER REGISTER CODES


Bits 1-3: Unused Bits 5-7: Unused

FIGURE 4-60 INTELLISYS NIRVANA SGNe CONTROLLER STATUS ALARM HISTORY

64

Code Description

01 Sensor Failure 4APT02 Sensor Failure 3APT03 Sensor Failure 6APT04 Sensor Failure 2APT (2-stage units)05 Sensor Failure P5 (Spare)06 Sensor Failure P6 (Spare)07 Sensor Failure P7 (Spare)08 Sensor Failure P8 (Spare)09 Sensor Failure 2CTT10 Sensor Failure 2ATT11 Sensor Failure 4ATT12 Sensor Failure 1ATT13 Sensor Failure T5 (Spare)14 Sensor Failure T6 (Spare)15 Sensor Failure T7 (Spare)16 Sensor Failure T8 (Spare)17 Sensor Failure Remote (Optional)18 High VSD Temperature19 Blower Fault20 VSD Communication Failure21 VSD Initialization Fault22 Check Motor Rotation23 Stop Failure24 Control Power Loss25 Remote Stop Failure26 Remote Start Failure27 Incorrect VSD Type28 Replace Coolant Filter (Idle Mode)29 High Air Pressure30 Low Sump Air Pressure31 High A/E Discharge Temperature32 Emergency Stop33 Change Inlet Filter34 Change Separator Element35 Change Coolant Filter36 Invalid Calibration37 Check Set Points38 100 Hours/14 Days To Service39 Service Required40 Alarm – Service Required41 Auxiliary 242 Auxiliary 143 High Start Pressure44 Condensate Drain Error45 High Interstage Pressure100 VSD Fault 0101 VSD Fault 1102 VSD Fault 2103 VSD Fault 3104 VSD Fault 4105 VSD Fault 5106 VSD Fault 6

FIGURE 4-61 INTELLISYS NIRVANA SGNe CONTROLLER ALARM & WARNING CODES(CONTINUED)

65

Code Description

107 VSD Fault 7108 VSD Fault 8109 VSD Fault 9110 VSD Fault 10111 VSD Fault 11112 VSD Fault 12113 VSD Fault 13114 VSD Fault 14115 VSD Fault 15116 VSD Fault 16117 VSD Fault 17118 VSD Fault 18119 VSD Fault 19120 VSD Fault 20121 VSD Fault 21122 VSD Fault 22123 VSD Fault 23124 VSD Fault 24125 VSD Fault 25126 VSD Fault 26127 VSD Fault 27128 VSD Fault 28129 VSD Fault 29130 VSD Fault 30131 VSD Fault 31133 VSD Fault 33134 VSD Fault 34135 VSD Fault 35136 VSD Fault 36137 VSD Fault 37138 VSD Fault 38139 VSD Fault 39140 VSD Fault 40141 VSD Fault 41142 VSD Fault 42143 VSD Fault 43144 VSD Fault 44

FIGURE 4-61 INTELLISYS NIRVANA SGNe CONTROLLER ALARM & WARNING CODES

66


001 Status/Control R/W See FIGURE 4-63003 Discharge Pressure R004 Sump Pressure R005 Separator Pressure Drop R006 Airend Temperature R007 Spare Temperature R064 Total Hours (hours) R065 Loaded Hours (hours) R096 Language Selection R See FIGURE 4-64097 Kilowatt Rating R 0 = 22 - 50 kW

1 = 55 - 150 kW098 Units of Measure R See FIGURE 4-64099 Rated Pressure R100 High Temperature R101 Starter Type R See FIGURE 4-64102 Contrast R103 Coolant Type R 0 = Ultraplus,

1 = Ultracoolant112 Offline Pressure 1 R/W 75 - (rated +3)113 Online Pressure 1 R/W 65-(offline-10)114 Offline Pressure 2 R/W 75 - (rated +3)115 Online Pressure 2 R/W 65-(offline-10)116 Mode of Operation R/W 0-2 See FIGURE 4-64117 Star-Delta Timer (seconds) R/W 4-15118 Auto Start/Stop Time (minutes) R/W 0, 2-60 0 = Off119 Sequence Control On/Off R 0 or 1 0=Off, 1=On120 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On121 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1=On122 PORO Time (seconds) R/W 10-120 No Write if PORO is off123 Load Delay Time (seconds) R/W 0-60255 Warning Code R See FIGURE 4-66

256-270 Alarm Code History R See FIGURE 4-66272-286 Discharge Pressure Alarm History R288-302 Sump Pressure Alarm History R304-318 Airend Temperature Alarm History R320-334 Spare Temperature Alarm History R336-350 Separator Pressure Alarm History R352-366 Run Hours Alarm History R368-382 Load Hours Alarm History R384-398 Status Alarm History R See FIGURE 4-65


4.3.13 PEGASUS SE CONTROLLER

FIGURE 4-62 PEGASUS SE CONTROLLER REGISTER STRUCTURE

67

FIGURE 4-63 PEGASUS SE CONTROLLER REGISTER 01-STATUS/CONTROL

FIGURE 4-64 PEGASUS SE CONTROLLER REGISTER CODES


Bit 1: On/Off Line Mode (R) Bit 5: Unused0 = Not in On/Off Line Mode1 = On/Off Line Mode Bit 6: Unused

Bit 2: MOD/ACS Mode (R)0 = Not Modulating Bit 7: Unused1 = Modulating

Bit 3: Load/Unload (R)0 = Unload1 = Load

FIGURE 4-65 PEGASUS SE CONTROLLER STATUS ALARM HISTORY

Bit 0: Host/Local (R/W)0 = Local1 = Host

Bit 1: Run/Stop (R/W)0 = Stop1 = Run

Bit 2: Load/Unloadl (R/W)0 = Unload1 = Load

Bit 3: Modulating (R)0 = Not Modulating1 = Load

Bit 4: Sump Pressure (R/W)1 = Get Sump Pressure


Bit 6: Alarm0 = No Alarms1 = Alarms

Bit 7: Warning (R)0 = No Warnings1 = Warnings

Bit 8: On/Off Line Mode (R)0 = Not in On/Off Line Mode1 = On/Off Line Mode

Bit 9: Mod/ACS or Mod Only (R)0 = Not in Mod/ASC or Mode1 = Mod/ASC or Mod Mode

Bit 10-12: Unused

Bit 13-15: Unit Type (R)010 = SE controller

Register 098: Units of Measure0 = °F and PSI1 = °C and PSI2 = °C and Bar3 = °C and kPa4 = °C and kg/cm2

Register 096: Language0 = English1 = Spanish2 = French3 = Portuguese4 = Dutch5 = Danish6 = Italian7 = Norwegian8 = Swedish9 = Finnish10 = German11 = Turkish


Register 116: Mode of Operation0 = MOD/ACS1 = Modulation Only2 = On/Off Line

68

Code Description

01 Pressure Sensor Failure02 Temperature Sensor Failure04 Starter Fault05 Motor Overload06 Reverse Rotation07 Remote Stop Failure08 Remote Start Failure09 Calibration Error10 High Airend Discharge Temperature12 High Pressure15 Separator Element16 Control Power Loss18 Emergency Stop19 Low Sump Pressure20 Check Set Points21 Service Required

FIGURE 4-66 PEGASUS SE CONTROLLER ALARM & WARNING CODES

69


001 Status/Control R/W See FIGURE 4-68003 Discharge Pressure R004 Sump Pressure R005 Separator Pressure Drop R006 Airend Temperature R007 Spare Temperature R064 Total Hours (hours) R065 Loaded Hours (hours) R096 Language Selection R See FIGURE 4-69097 Kilowatt Rating R 0 = 22 - 50 kW

1 = 55 - 150 kW098 Units of Measure R See FIGURE 4-69099 Rated Pressure R100 High Temperature R101 Starter Type R See FIGURE 4-69102 Contrast R103 Coolant Type R 0 = Ultraplus,

1 = Ultracoolant112 Offline Pressure 1 R/W 75 - (rated +3)113 Online Pressure 1 R/W 65-(offline-10)114 Offline Pressure 2 R/W 75 - (rated +3)115 Online Pressure 2 R/W 65-(offline-10)116 Mode of Operation R/W 0-2 See FIGURE 4-69117 Star-Delta Timer (seconds) R/W 4-15118 Auto Start/Stop Time (minutes) R/W 0, 2-60 0 = Off119 Sequence Control On/Off R 0 or 1 0=Off, 1=On120 Remote Start/Stop On/Off R 0 or 1 0=Off, 1=On121 Power Out Restart Option(PORO) On/Off R 0 or 1 0=Off, 1=On122 PORO Time (seconds) R/W 10-120 No Write if PORO is off123 Load Delay Time (seconds) R/W 0-60255 Warning Code R See FIGURE 4-71

256-270 Alarm Code History R See FIGURE 4-71272-286 Discharge Pressure Alarm History R288-302 Sump Pressure Alarm History R304-318 Airend Temperature Alarm History R320-334 Spare Temperature Alarm History R336-350 Separator Pressure Alarm History R352-366 Run Hours Alarm History R368-382 Load Hours Alarm History R384-398 Status Alarm History R See FIGURE 4-70


4.3.14 ESA SE 22-150 KW

FIGURE 4-67 INTELLISYS ESA SE 22-150 KW CONTROLLER REGISTER STRUCTURE

70

FIGURE 4-68 ESA SE 22-150 KW CONTROLLER REGISTER 01-STATUS/CONTROL

FIGURE 4-69 ESA SE 22-150 KW CONTROLLER REGISTER CODES


Bit 1: On/Off Line Mode (R) Bit 5: Unused0 = Not in On/Off Line Mode1 = On/Off Line Mode Bit 6: Unused

Bit 2: MOD/ACS Mode (R)0 = Not Modulating Bit 7: Unused1 = Modulating

Bit 3: Load/Unload (R)0 = Unload1 = Load

FIGURE 4-70 ESA SE 22-150 KW CONTROLLER STATUS ALARM HISTORY

Bit 0: Host/Local (R/W)0 = Local1 = Host

Bit 1: Run/Stop (R/W)0 = Stop1 = Run

Bit 2: Load/Unloadl (R/W)0 = Unload1 = Load

Bit 3: Modulating (R)0 = Not Modulating1 = Load

Bit 4: Sump Pressure (R/W)1 = Get Sump Pressure


Bit 6: Alarm0 = No Alarms1 = Alarms

Bit 7: Warning (R)0 = No Warnings1 = Warnings

Bit 8: On/Off Line Mode (R)0 = Not in On/Off Line Mode1 = On/Off Line Mode

Bit 9: Mod/ACS or Mod Only (R)0 = Not in Mod/ASC or Mode1 = Mod/ASC or Mod Mode

Bit 10-12: Unused

Bit 13-15: Unit Type (R)010 = SE controller

Register 098: Units of Measure0 = °F and PSI1 = °C and PSI2 = °C and Bar3 = °C and kPa4 = °C and kg/cm2

Register 096: Language0 = English1 = Spanish2 = French3 = Portuguese4 = Dutch5 = Danish6 = Italian7 = Norwegian8 = Swedish9 = Finnish10 = German11 = Turkish


Register 116: Mode of Operation0 = MOD/ACS1 = Modulation Only2 = On/Off Line

71

Code Description

01 Pressure Sensor Failure02 Temperature Sensor Failure 103 Temperature Sensor Failure 204 Starter Fault05 Motor Overload06 Reverse Rotation07 Remote Stop Failure08 Remote Start Failure09 Calibration Error10 High Airend Discharge Temperature11 High Separator Temperature12 High Pressure13 Air Filter14 Collant Filter15 Separator Element16 Control Power Loss18 Emergency Stop19 Low Sump Pressure20 Check Set Points21 Service Required

FIGURE 4-71 ESA SE 22-150 KW CONTROLLER ALARM & WARNING CODES

72

NOTES:

73

TROUBLE CAUSE AND/OR DISPLAY WHAT TO DO

Power light is off. No number in display, no lights Check power supply con-on. nections to IRI and power

source.

No communications with LED 2 is lit red. 1 .Check connections be-Ingersoll-Rand controller tween IRI and Intellisys

controller.2. Check connector wiring.3. Check EPROM in Intelli-

sys controller to insure acompatible version is installed.

4. Check the Intellisys controller to insure power is applied.

No communication with Net- LED 1 does not flicker when 1 . Check connections between work. network communicates. IRI and Network.

2. Check connector wiring.3. Check IRI address to in-

sure Network is commu-nicating to the correct IRL.

4. Check Network port baudrate (b1) to insure thebaud rate matches withNetwork setting.

5. Check communicationsmode (CO) to insure itmatches with the Net-work.

Network cannot load or un- 1. The Network is not in control. 1. The Network must issue aload the compressor 2. The compressor is not in a host control command (Bit

load mode. 0 =1).3. The compressor has not 2. The operator must select

completed its start. a load mode at the com-4. The sequence control set pressor.

point on the compressor 3. Refer to the compressor'sset to "ON". operator manual for timing

information.4. Set sequence control setpoint

to "ON".

5.0 IRI TROUBLE SHOOTING CHART

74

TROUBLE CAUSE AND/OIR DISPLAY WHAT TO DO

Network cannot start or stop 1 . The Network is not in control. 1 . The Network must issue athe compressor 2. The sequence control set point host control command (Bit

on the compressor is not set to 0 =1)."ON".

2. Set sequence control set3. The remote start/stop option is point to "ON".

not installed.3. Install the remote start/stop

4. The remote start/stop set point option.on the compressor is not set to Note: If the remote start/stop“ON”. option is installed and remote

5. The timing is wrong for starting start/stop swiches are not con-the unit. nected to the compressor, a

wire jumper must be installedin the remote stop connectionon the cmpressor.

4. Set remote start/stop setpoint to “ON”.

5. Refer to the compressoroperating manual for start andstop timing information.

75

6.0 IRI SET POINT MAP

Nor

mal

Dis

play

Add

ress

(A

d)B

aud

Rat

e(b

3)

Bau

dR

ate

(b3

)C

omm

mo

de(C

O)

Cal

l U

p (C

U)

Sel

ect

On/

Off

Dis

play

Ch

eck

(dc)

Lo

ng

Lo

ng

Lo

ng

Sh

ort

Sh

ort

Lo

ng

Lo

ng

Sh

ort

Lo

ng

Lo

ng

Sh

ort

Lo

ng

Lo

ng

Sh

ort

Sh

ort

(<2

Sec

on

d)

Lo

ng

Lo

ng

Lo

ng

(>2

Sec

on

ds)

En

ter

Da

taS

elec

tB

aud

Rat

eS

elec

tB

aud

Rat

eS

elec

t m

ode

Cal

l U

p'O

n'=

ON

'OF

'=O

FF

Add

ress

Bau

d R

ate

(b1)

Bau

de R

ate

(b3)

Com

m M

ode

‘00’

- ‘F

F’

‘24’

= 2

400

‘24’

= 2

400

‘ru’=

RT

U M

ode

‘48’

= 4

800

‘48’

= 4

800

‘AC

’= A

SC

II m

ode

‘96’

= 9

600

‘96’

= 9

600

‘19’

= 1

9200

‘19’

= 1

9200

76

7.0 PARTS LIST

SUPPLIED:IRI with Chassis Mount Power SupplyBOM 42412122

QTY PART NO. DESCRIPTION

1 39866629 Assembly, Intellisys RemoteInterface

1 39237979 Power-Supply, Chassis Mount,85-265 VAC 47-440 Hz Input,12 VDC 850 mA Output

1 39238001 Cable, Power Supply IRI

IRI with Wall Adaptor Power SupplyBOM 42412130


1 39866629 Assembly, Intellisys RemoteInterface

1 39237987 Power-Supply, Wall Adaptor120 VAC 60 Hz Input, 9 VDC500 mA Output

NOT REQUIRED, HOWEVER, REFERRED TO INMANUAL:


1 39204458 Tool, Hand CrimpingA/R 39204508 Cable, Communication 1000

FeetA/R 39204466 Plug, Modular (RJ-11)

77

IRI Intellisys Remote Interface Rev B

Documents