Installation and Operating Manual48-635_Inst_Man.pdf · · 2009-03-19Displacer type Level, Interface and Density Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx Installation and

®

Displacer type

Level, Interface

and Density

Measurement

7xxx

6xxx

5xxx

4xxx

3xxx

2xxx

1xxx

Installation and Operating Manual

E3 Modulevel®

SAFETY INTEGRITYLEVEL

LEVELLiquid level change acts upon the range spring supporteddisplacer causing vertical motion of a core within a linearvariable differential transformer (LVDT).The enclosing tube acts as a static isolation barrierbetween the LVDT and the process media.As core position changes with liquid level, voltages areinduced in the secondary windings of the LVDT.These signals are processed in the electronic circuitry andused to control the output signal.

INTERFACEE3 Modulevel is capable of tracking the interface level oftwo immiscible liquids with different densities. Each unit iscustom-made with a displacer specially designed for theuserʼs application. This allows it to detect the position of aclean interface or an emulsion layer and convert it into astable output signal. Contact the factory for assistance inspecifying an E3 for interface service. Note that for properinterface detection, the entire displacer must always beimmersed in liquid.

DENSITYYet another capability of E3 Modulevel is to track thechanging density of a liquid over a known density rangeand convert that into a stable output signal. As the densityof the liquid changes, so does the mass of the liquid dis-placed by the specially designed displacer. The resultingchange in buoyancy force on the displacer causes themovement of the LVDT core necessary to convert the den-sity change to the output signal.

2

UNPACKING

Unpack the instrument carefully. Make sure all componentshave been removed from the foam protection. Inspect allcomponents for damage. Report any concealed damage tothe carrier within 24 hours. Check the contents of the car-ton/crates against the packing slip and report any discrep-ancies to Magnetrol. Check the nameplate model number(Model number/approvals as per inserted separate sheet) tobe sure it agrees with the packing slip and purchase order.Check and record the serial number for future referencewhen ordering parts.

PRINCIPLE OF OPERATION

These units are in conformity with theprovisions of:1. The EMC Directive: 2004/108/EC.

The units have been tested toEN 61326:1997 + A1 + A2.

2. Directive 94/9/EC for Equipment or protective system foruse in potentially explosive atmospheres. EC-type exam-ination certificate number ISSeP08ATEX021X (intrinsicsafe units) or ISSeP08ATEX019 (EEx d units). The fol-lowing harmonized standards have been applied:EN 60079-0:2006 / EN 60079-11:2007 / EN 60079-26:2004 / EN 60079-27:2006

3. The PED directive 97/23/EC (pressure equipment direc-tive). Safety accessories per category IV module H1.

Transmitter nameplate:- partnumber- amplifier- serial n°- temperature/pressure- approval data

00380344

TOP MOUNTED UNITSAfter unpacking, inspect all components to see that nodamage has occurred during shipment. Care should betaken not to bend the displacer stem or enclosing tubeduring unpacking or installation.

CHAMBERED UNITSA strap and wire assembly retains and protects the dis-placer within the chamber during shipment. This assemblymust be removed through bottom chamber connectionbefore startup. Inspect instrument as described for topmounting units.

Caution:If re-shipping to another location, displacer must againbe secured using same strap and wire assembly.

LVDT

Moving LVDT Core

Enclosing tube

Range spring

Displacer

Spring protection cap

Electronics incl.digital display /3 button key pad

External cage

3

MOUNTING

max 1° tolerance

Use stilling well in caseof turbulent medium

Shut-off valves arerecommended

Always unlock for repositioning or removalof head assembly and always relock,

after final positioning

calibration ventis recommended

Transmitter

Slide the amplifier over the enclosing tube. Make sure not tobend the enclosing tube. Bending causes permanent damage.

Enclosing tube

-40°C (-40°F) to +70°C (160°F)

Liquidlevel

Size 1/8"

max 360 °

4

WIRING

CAUTION: power must be switched OFF before wiring the unit.

– +

IS

®

IS

0 % 100 %

Positive supply to (+) terminal/HART connectionNegative supply to (-) terminal/HART connectionmin. 11 V DC required – max 36 V DC

Shield wire to green grounding screw (resistance toground must be < 1 Ω).

Standard shielded twistedpair cable recommended.

Use certified flameproof cablegland(s) and cable for Explosionproof area.

Galvanic Barrier:ATEX Intrinsically safe units: max 28,4 V DC @ 94 mAFM Intrinsically safe units: max 28,6 V DC @ 140 mANot needed for General Purpose / explosion proofmodels.

ANALOG I/Oor

DIGITAL I/O(only for units with HART)

Customer suppliedlocal current meter

Do not connect shield

ExNon Ex

ExNon Ex

ExNon Ex

IMPORTANT:The shield wire should only be grounded at ONE side only. It is recommended to connect the shield to ground in the field (atthe transmitter side - as shown above) but connecting in the control room is also allowed.

LOOP RESISTANCE

1200

1000

800

600

400

200

0

0 10 20 30 40 VDC

20.5 mA

24 VDC

620Ω

Currentloop testpoint

5

Display Comment

Units!cm

Unitscm

Units!cm

CONFIGURATION

NOTE: When connected to an approved barrier, the intrinsically safe electronics of the E3 Modulevel allow to removethe covers with power switched on – even if the area is known to be hazardous

2 line – 8 characters LCDDefault display cycles every 5 s through Status «STATUS» / Level«LEVEL» / % output «% OUTPUT» / Loop «LOOP».

Up/Down and Enter pushbuttons

IMPORTANT: The E3 Modulevel amplifier can be bench configured withoutdisplacer attached. Ignore the start up message «No Level Signal» /«STATUS SecFltHi» in this case.

Press : The last character on the first line of the display changes to «!». This sign con-firms that the values/choices of the second line can be modified via the andpush buttons.

Press * Scroll through the choices or increase/decrease the values on the second lineof the display by and pushbuttons.

* Accept values/choices as selected by pushbutton.

Press Scroll through the menu.

PASSWORD

DISPLAY ACTION COMMENT

Ent Pass0

New Pass4096

Ent Pass!1

NOTE: Password protection is activated when after 5 minutes no keystrokes are sensed.

Display shows «0» Factory default settingData is not protected

Press and last character changes into «!»Enter your personal password with and(any value between 1 and 255)Press to confirm

Setting password

Press and enter old passwordPress and last character changes into «!»Enter your new password with and(any value between 1 and 255)Press to confirm

Changing password

Display shows an encrypted value, enter your passwordor call Magnetrol for assistance to recoop your passwordif necessary

Data is protected by a validPassword

6

= Wet calibration procedure - see also pages 12 & 13

MENU: STEP BY STEP PROCEDURE – E3 Modulevel: Level

Screen Action Comment

Run

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10

11

12

*Status**Level**%Output**Loop*

Levelxx.x

%Outputxx.x%

Loopxx.xx mA

6

7

Proc SGx.xxx sg

OperTempxxx C

5 LvlUnits(select)

Lvl Ofstxxx.x

8 Set 4mAxxx.x

Dampingxx sec

9 Set 20mAxxx.x

Fault(Select)

Transmitter Display Transmitter default values cycle every 5 seconds. Status «Status»,Level «Level», % Output «% Output», and Loop «Loop».

Transmitter Display Transmitter displays level value in selected engineering units.

Transmitter Display Transmitter displays % Output measurement derived from 20 mAspan.

Transmitter Display Transmitter displays Loop measurement (mA).

Select units for level cm «cm», m «m», inches «inches» or feet «feet».

Enter the specific gravity of theprocess liquid at operating temp.

Adjusts factory calibration for actual specific gravity.

Enter the process operatingtemperature.

Adjusts factory calibration for actual temperature.

Enter the level valuefor the 4 mA point.

Distance in cm or inches from typically the end of the displacerup to the 4mA (0%) level. If an offset value is used refer to thedrawing at the right page.


Distance in cm or inches from typically the end of the displacerup to the 20mA (100%) level. If an offset value is used refer tothe drawing at the right page.

Enter the offset value When entering configuration values from the end of the displaceris cumbersome, an offset can be introduced to determine a newreference point. This reference point can be either below the dis-placer (positive offset) or at the displacer (negative offset).

Enter the damping factor. A Damping factor (1-45 seconds) may be added to smooth a noisydisplay and/or output due to turbulence.

Enter the value for error. Select «3.6 mA», «22 mA» or hold last value «HOLD». In case ofloop failure, error signal will follow the failing trend; meaning the unitwill show 3.6 mA when the reviewed loop current by the device isfound too low. The unit will show 22 mA in case the reviewed loopcurrent is found too high.

IMPORTANT:Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top ofthe displacer. If these settings match with the required settings, only enter- density @ operating temperature «Proc SG» andoperating temperature «OperTemp».Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens«set 4mA» and «Set 20mA» but proceed with the screens «Capture 4mA» and «Capture 20mA»

NOTE: For exchanging a new head or re-calibration of a unit with new spare parts, follow the User calibration proce-dure (see page 15).

7

MENU: STEP BY STEP PROCEDURE – E3 Modulevel: Level

Screen Action CommentCo

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n

13

15

16

17

18

20

Poll Adrxx

Trim 4xxxx

14 Trim Lvlxx.x

Trim 20xxxx

Loop Tstxx.x mA

Capture4.00 mA

19 Capture20.00 mA

New Passxxx

21

22

Language

E3 ModHTVer xx.xx

23 DispFact(select)

Enter HART ID number. Select a HART poll address (0-15). Enter 0 for a single transmitterinstallation.

Enter valueto adjust level reading.

Allows to compensate for a fixed level deviation.

Fine tune the 4 mA point. Attach a mA meter to the output. If the output does not equal 4.0 mA,adjust the value on the display to equal 4.00 mA.

Fine tune the 20 mA point. Attach a mA meter to the output. If the output does not equal20.0 mA, adjust the value on the display to equal 20.00 mA.

Enter a mA output value. Set mA Output to any given value to perform loop test.

Bring liquid level at desired 4 mA point.Press Enter to enter manual settingmode.Press up arrow + Enter(simultaneously) to confirm 4 mA level.

Manual setting of 4 mA output signal: free hanging displacer or levelat the lowest level.

Bring liquid level at highest possiblepoint.Press Enter to enter manual settingmode.Press up arrow + Enter(simultaneously) to confirm 20 mA level.

Note: in case of full span cannot bereached, adjust loop readout to currentlevel (see at right).

Level is ideally brought to match with 20 mA point. If this is not possi-ble, bring level to the highest possible position (should correspondwith min 8 mA). Attach a mA meter and adjust the loop current viathe keypad (down & up arrows) to match with the calculated mAvalue of the current level.

Enter new password. Use arrows to select desired value. Values between 0 and 255.

Select language. Select «English», «Français», «Deutsch» or «Espagnol».

None, do not adjust. Factory setting. «Ver» refers to software version.

Advanced diagnostics. See page 15.

No offset(Offset at 0 cm)

Positive offset(Offset at 10 cm)

Negative offset(Offset at -15 cm)

75 cm

100 %

0 %15 cm10 cm

20 mA = 75 cm

4 mA = 15 cm

20 mA = 85 cm

4 mA = 25 cm

20 mA = 60 cm

4 mA = 0 cm

OFFSET

8

MENU: STEP BY STEP PROCEDURE – E3 Modulevel: Interface

= Wet calibration procedure. See also pages 12 & 13


Run

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9

10

11

*Status**IfcLevel**%Output**Loop*

IfcLevelxx.x

%Outputxx.x%

Loopxx.xx mA

6 OperTempxxx C

5 LvlUnits(select)

Lvl Ofstxxx.x

7 Set 4mAxxx.x

Dampingxx sec

8 Set 20mAxxx.x

Fault(Select)

Transmitter Display Transmitter default values cycle every 5 seconds. Status «Status»,Interface level «IfcLevel», % Output «% Output», and Loop«Loop».

Transmitter Display Transmitter displays interface level in selected engineering units.



Select units for level cm «cm», m «m», inches «inches» or feet «feet».




Distance in cm or inches from typically the end of the displacerup to the 4mA (0%) level. If an offset value is used refer to thedrawing at the right page.


Distance in cm or inches from typically the end of the displacerup to the 20mA (100%) level. If an offset value is used refer tothe drawing at the right page.

Enter the offset value When entering configuration values from the end of the displaceris cumbersome, an offset can be introduced to determine a newreference point. This reference point can be either below the dis-placer (positive offset) or at the displacer (negative offset).



IMPORTANT:Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top ofthe displacer. If these settings match with the required settings, only enter operating temperature «OperTemp».The displacer is specifically designed for the application and does not require any density setting.Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens«set 4mA» and «Set 20mA» but proceed with the screens «Capture 4mA» and «Capture 20mA».Correct output assumes that the displacer is at all times fully immerged in the liquid level (min. 50 mm (2")). See page 12 forproper guidelines.


9

MENU: STEP BY STEP PROCEDURE – E3 Modulevel: Interface


nfigu

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n

12

14

15

16

17

19

Poll Adrxx

Trim 4xxxx

13 Trim Lvlxx.x

Trim 20xxxx

Loop Tstxx.x mA

Capture4.00 mA

18 Capture20.00 mA

New Passxxx

20

21

Language

E3 ModHTVer xx.xx

22 DispFact(select)


Enter valueto adjust level reading.

Allows to compensate for a fixed level deviation.

Fine tune the 4 mA point. Attach a mA meter to the output. If the output does not equal 4.0 mA,adjust the value on the display to equal 4.00 mA.

Fine tune the 20 mA point. Attach a mA meter to the output. If the output does not equal20.0 mA, adjust the value on the display to equal 20.00 mA.


Bring interface level at desired 4 mApoint, make sure that the displacerremains fully immerged in the upperliquid layer.Press Enter to enter manual settingmode.Press up arrow + Enter(simultaneously) to confirm 4 mAinterface level.

Manual setting of 4 mA output signal. See drawing on page 12.

Bring interface level at highest possiblepoint, make sure that the displacerremains fully immerged in the upperliquid layer.Press Enter to enter manual settingmode.Press up arrow + Enter(simultaneously) to confirm 20 mAinterfacelevel.

Note: in case of full span cannot bereached, adjust loop readout to currentlevel (see at right).

Interface level is ideally brought to the level that matches with 20 mApoint. If this is not possible, bring the interface level to the highestpossible position (should correspond with min 8 mA). Attach a mAmeter and adjust the loop current via the keypad (down & up arrows)to match with the calculated mA value of the current interface level.





No offset(Offset at 0 cm)

Positive offset(Offset at 10 cm)

Negative offset(Offset at -15 cm)

75 cm

100 %

0 %15 cm10 cm

20 mA = 75 cm

4 mA = 15 cm

20 mA = 85 cm

4 mA = 25 cm

20 mA = 60 cm

4 mA = 0 cm

OFFSET

10

MENU: STEP BY STEP PROCEDURE – E3 Modulevel: Density control

= Wet calibration procedure


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8

9

*Status**SG*

*%Output**Loop*

SpecGravx.xx sg

%Outputxx.x%

Loopxx.xx mA

5 OperTempxxx C

6 Set 4mAxxx.x

Dampingxx sec

7 Set 20mAxxx.x

Fault(Select)

Transmitter Display Transmitter default values cycle every 5 seconds. Status «Status»,Density «SG», % Output «% Output», and Loop «Loop».

Transmitter Display Transmitter displays Interface volume or interface level in selectedengineering units (depending selection in Loop control «Loop Ctrl»






Default value is “0”.


Default value equals the displacer length.



IMPORTANT:Units are pre-calibrated at the factory with 4mA at the bottom of the displacer (free hanging position) and 20mA at the top ofthe displacer. If these settings match with the required settings, only enter operating temperature «OperTemp».The displacer is specifically designed for the application and does not require any density setting.Wet calibration is recommended in case the correct 4-20 mA levels can be simulated. In this case, do not use the screens«set 4mA» and «Set 20mA» but proceed with the screens «Capture 4mA» and «Capture 20mA».Correct output assumes no shift in level and the displacer at all times fully immerged in the liquid level (min. 50 mm (2")). Seepage 12 for proper guidelines.


11

MENU: STEP BY STEP PROCEDURE – E3 Modulevel: Density control


nfigu

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12

13

14

15

17

Poll Adrxx

Trim 4xxxx

11 Trim SGxx.x

Trim 20xxxx

Loop Tstxx.x mA

Capture4.00 mA

16 Capture20.00 mA

New Passxxx

18

19

Language

E3 ModHTVer xx.xx

20 DispFact(select)


Enter SG valueto adjust SG value reading.

Allows to compensate for a fixed deviation.

Fine tune the 4 mA point.(Trim 0-20)

Attach a mA meter to the output. If the output does not equal 4.0 mA,adjust the value on the display to equal 4.00 mA.

Fine tune the 20 mA point.(Trim 4-4095)

Attach a mA meter to the output. If the output does not equal20.0 mA, adjust the value on the display to equal 20.00 mA.


The immerged displacer is fullyimmerged in liquid at the min.S.G. value = 4 mA point.Press Enter to enter manual settingmode.Press up arrow + Enter(simultaneously) to confirm 4 mA value.

Manual setting of 4 mA output signal. Displacer immerged in liquidwith the min. S.G.

The immerged displacer is fullyimmerged in liquid at the max.S.G. value = 20 mA point.Press Enter to enter manual settingmode.Press up arrow + Enter(simultaneously) to confirm 20 mAvalue.

Note: in case the max. S.G. cannot bereached, adjust loop readout to currentS.G. (see at right).

Liquid S.G. is ideally brought to match with 20 mA point. If this is notpossible, bring S.G. to the highest possible value (should correspondwith min 8 mA). Attach a mA meter and adjust the loop current viathe keypad (down & up arrows) to match with the calculated mAvalue of the current S.G.





lowest SG = 4 mA

Highest SG = 20 mAmin 50 mm (2")

12

WET CALIBRATION – Guidelines

LEVEL MEASUREMENT: 100 % level cannot be reached

INTERFACE MEASUREMENT: using the process liquid

air/gases

air/gases

set 4 mA

upper liquid

interface set 4 mA

min 50 mm (2")

lower liquid

Calibrate 4 mA/0 % levelBring interface at lowest levelPress Enter = start calibration.Press Up + Enter = lock 4 mA value

Calibrate 4 mA/0 % levelBring level lower than displacer (free hanging) or to thelowest level.Press Enter = start calibration.Press Up + Enter = lock 4 mA value

Calibrate 20 mA/100 % level:Bring level to the highest possible positionAttach a mA meter to the test pointsAdjust the loop current via Up and Down

air/gasesupper liquid

interface set 20 mA

lower liquid

Calibrate 20 mA/100 % level:Bring interface at highest levelPress Enter = start calibrationPress Up + Enter = lock 20 mA value

process liquid

50 % = 12 mA

100 % = 20 mA

Eg. 50 % level reads 10 mA. Toggle with the Up button, tillthe mA meter reads

(20 mA - 4 mA) x 50 % + 4 mA = 12 mA

Important: Displacer must remain always immerged for min. 50 mm (2") in the upper liquid.

13

WET CALIBRATION – Guidelines

INTERFACE MEASUREMENT: using water for calibration

air/gases

set 4 mA

water

Calibrate 4 mA/0 % levelImmerge displacer for 80 % in waterPress Enter = start calibration.Press Up + Enter = lock 4 mA value.

air/gasesset 20 mA

water

Calibrate 20 mA/100 % level:Immerge displacer for 100 % in waterPress Enter = start calibrationPress Up + Enter = lock 20 mA value.

Upper liquid is water with S.G. = 1.0 kg/dm3

Lower liquid with S.G. = 0.80 kg/dm3

NOTE: in case the liquid would be 0.78 kg/dm³, immerge the displacer only for 78% instead of 80% as per belowexample.

Upper liquid with S.G. = 1.2 kg/dm3

Lower liquid with S.G. = 0.80 kg/dm3

= S.G. 0.8S.G. 1.0 = S.G. 0.8

S.G. 1.0

air/gases

set 4 mA

water

Calibrate 4 mA/0 % levelImmerge displacer for 80 % in waterPress Enter = start calibration.Press Up + Enter = lock 4 mA value.

air/gasesset 18.5 mA

water

Calibrate 20 mA/100 % level:Immerge displacer for 100 % in waterPress Enter = start calibrationPress Up and/or Down = untill loop signal correspondswith, in our example, 12 mA

= S.G. 0.8S.G. 1.2

= S.G. 0.8S.G. 1.2

Press Up + Enter = lock 20 mA value

Calculation: = % Span100 x (1 - Upper S.G.)Lower S.G. - Upper S.G.

[(20 mA - 4 mA) x 50 %] + 4 mA = 12 mA

= 50 %100 x (1 - 0,8)1.2 - 0,8

14

MENU: STEP BY STEP PROCEDURE: ADVANCED CONFIGURATION


Diag

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3

4

5

6

7

DispFactSelect

Run timexxxx.x h

2 History(current status)

HistoryReset

MeasType(select)

13 Weightxx.x kg

Model(select)

SpringSG(select)

8

9

19

SprgRatex.x

SprgMatl

10 TempLimtxxx C

11 Lengthxx.xx cm

12 Diameterx.xxx cm

14 Lower SGx.xx

15 Upper SGx.xx

16 CalSelct(select)

17

FactoryCal Menu

UserCal Menu

AdjSnrHi

18 AdjSnrLo

20 Conv Fctxxxx

21 Scl Ofstxxx

24

22 LVDT%xx.xx %

23 Chan 0

Chan 1

25 NSP Value

27

26 ElecTempxxx C

Max Tempxxx C

28 Min Tempxxx C

Review factory parameters Select «YES» to reveal Factory parameters; «NO» to hide.

Review Diagnostic messages. A cumulative review of all diagnostic messages. Press the enter but-ton twice to clear.

Display mode. Shows time in hours that unit is in operation since last power on.

Diagnostic display. Select «YES» to clear «History».

Factory set. Level, IfcLevel or Density.

Factory set. E31, E32, E33, E34, E35, E36.

Factory set. Model specific.



Factory set. Model specific. Max process temperature for which unit is suitable.

Factory set. Model specific. Length of measuring range.

Factory set. Model specific. Outside diameter of displacer.

Factory set. Model specific. Weight of displacer

Factory set. Only for interface units.

Factory set. Only for interface units.

Select factory or user calibration. Selects calibration parameters used to calculate the measured PV.

Depress enter to display thefactory calibration sub-menu.

CalSelct = factory submenu on page 15

Depress enter to display thefactory calibration sub-menu.

CalSelct = user submenu on page 15

Diagnostic display.

Diagnostic display.

None, do not adjust. Factory setting.

None, do not adjust. Factory setting.

Diagnostic display.

Diagnostic display.

Diagnostic display.

Diagnostic display.

None, do not adjust. Diagnostic display, shows current internal housing temperaturerecorded.

None, do not adjust. Diagnostic display, shows maximum internal housing temperaturerecorded.

None, do not adjust. Diagnostic display, shows minimum internal housing temperaturerecorded.

Hidden diagnostic screens. Do not access without assistance or having followed advanced training.

15

MENU: ADVANCED CALIBRATION - CalSelct SUBMENU


Diag

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3

4

5

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7

LVDT%xx.xx %

DrySenrxx.xx %

2 Calib SGxx.xx sg

SnrCalLoxx.xx %

LvlCalLoxx.xx lu

Set 4mAxx.xx lu

SnrCalHixx.xx %

8

9

LvlCalHixx.xx lu

Set 20mAxx.xx lu

10 Escape

Diagnostic display.

Factory set. Factory calibration menu. Only used for units configured for liquidlevel applications.

Enter or capture sensoroutput for Dry Sensor.

Press up arrow + Enter (simultaneously) to capture current sensoroutput.

Enter or capture sensoroutput for Low Cal Point.


Enter level value correspondingto SnrCalLo.

Enter the level valuefor 4 mA set point.

Specify level at 4 mA (User Cal menu only).

Enter or capture sensoroutput for High Cal Point.


Enter level value correspondingto SnrCalHi.

Enter the level valuefor 20 mA set point.

Specify level at 20 mA (User Cal menu only).

Depress enter key to exit calibrationsub-menu; returns to factory menu.

SUBMENU FACTORY OR USER

«CalSelct» allows to view either the factory settings «Factory» or the super user modified settings «User». Spare headswill be configured per factory default values and will be different from the super user modified settings. The super user settingsoverrule the factory settings, whereby the factory settings can at all times be referenced to, to allow efficient troubleshooting.

USER CALIBRATION PROCEDURE

Use this procedure- for matching new E3 electronics with older generation EZ Modulevels- when replacing spare parts: Electronic module, LVDT assembly, range spring, stem assembly or displacer- for exchanging a complete electronics head on a E3 Model.NOTE: This procedure should be performed at normal operating conditions.

Capturing the 4mA value1. Move liquid to desired 4mA value (low level / min. density)2. Enter advanced configuration «DispFact» (see page 14) and scroll to the submenu «CalSelct» and select the super user

menu «User» (see above).3. Select «SnrCalLo» and capture this level. Press up arrow + Enter (simultaneously).4. Select «LvlCalLo», default value is 0.00, adjust with up and down for the desired level and press Enter.

Capturing the 20mA value5. Move liquid to desired 20mA value (high level / max. density)6. Enter advanced configuration «DispFact» (see page 14) and scroll to the submenu «CalSelct» and select the super user

menu «User» (see above).7. Select «SnrCalHi» and capture this level. Press up arrow + Enter (simultaneously).8. Select «LvlCalHi», default value is the displacer length, adjust with up and down for the desired level and press Enter.

NOTE: PACTware™ provides a user friendly way to remotely perform the identical procedure

16

For more details about the use of PACTware™ and FDT technology, refer to instruction manual 59-601

PACTware™ – Configuration and Troubleshooting

WHAT IS FDT, PACTware™ AND DTM

Power

HART connections

24 V DC

PC withHART SerialInterface

• FDT (Field Device Tool) is a new interface code thatdescribes the standardization between frame programs(e.g., PACTware™) and DTMs (Device Type Manager).

• PACTware™ (Process Automation Configuration Tool)is a frame program. It is a device-independent softwareprogram that communicates with all approved DTMs.

• DTM (Device Type Manager) is a device-specific soft-ware driver designed to operate within a FDT compatibleframe program such as PACTware™. It includes all spe-cial information needed to communicate with a specificdevice (e.g., Pulsar RX5). There are two basic categoriesof DTMʼs—Communication (HART, Fieldbus®, Profibus®,etc.) and Field Device (e.g. Pulsar RX5 Radar transmit-ter).

QUICK START

CONNECTIONS

1. Start a projectOpen Pactware and add the Hart modem key and thenthe Magnetrol instrument to your project.Select: «Device» – «add device» – select device(repeat for each device in your project)Important: Make sure that the COM port settings foryour Hart modem key are correct;

2. Connect the devicesSelect in the left window the Magnetrol instrument.Select: «Device» – «connect» (both modem andMagnetrol instrument are getting connected)

3. Configure the instrumentSelect: «Device» – «parameter» – «Online para-meterization»Open «+ Main Menu» and select «+ Device setup» – «Calibration»Parameters can be changed in the window at right, viathe drop down boxes. ENTER confirms the changeonline.

4. Manually calibrate the 4-20mA outputSelect in «Calibration» - «Set point Calib» andSelect «Capture values».A warning message appears to remove the loop fromDCS.Set the 4mA (see MENU pages) «Capture 4mA»Set the 20mA or 20 mA by % (see MENU pages)«Capture 20mA», close the procedure by selecting«End».

5. DiagnosticsE3 Modulevel offers the ability to monitor output andLVDT position.Select: «Device» – «parameter» – «Online para-meterization»Open «+ Main Menu» and select «+ Device setup» – «Diagnostics»An overview is provided of all possible diagnostic val-ues. A Print screen shot can, in case of field problems,be sent for factory assistance. This screen also providesa loop test function: 4mA, 20mA or any random mA testvalue. Close the loop procedure by selecting «End».

The following diagram shows a typical hardware configura-tion. Observe all safety codes when attaching to instrumentloops in hazardous areas or when measuring flammablemedia. Computers are not intrinsically safe devices.

PACTware™ CD withDTM drivers

Magnetrol recom-mends the VIATOR®

USB HART® Interfacefrom MACTek®

Corporation.

MINIMUM SYSTEM REQUIREMENTSFollowing are general requirements for proper operation ofthis program:Pentium® II 500 MHz processor.128 MB RAM.120 MB free hard disk space.Windows® XP/2000 (Service Pack 1) / NT 4.0 (ServicePack 6).Graphic Resolution 1024x768 (16-bit color).Internet Explorer 5.0.RS232 serial interface.RS232-HART or USB-HART serial interface for point-to-point connection or RS232-RS485 converter for connectionto Hart Multiplexer.HART communication DTM.Transmitter with current HART revision.

17

CONFIGURATION USING HART®

IMPORTANT: The digital HART® communication is superimposed on the4-20 mA loop and requires a min. load resistance of 250 Ω and a max loadresistance of 450 Ω.

+

+

-

-

Junction

ControlRoom

DisplayPowerSupply

CurrentMeter

RL > 250 Ω

CONNECTIONS

CHECK HART®

Connection of your Hart communicator:• at power terminals (+) and (-) in wiring compartment• at first junction box between unit and control room.

Before starting the HART® configuration procedure – check if your HART® commu-nicator is equipped with the proper E3 Modulevel Device Descriptors (DDʼs).

I/O start up the communicatorSelect NO: go offlineSelect 4: utilitySelect 5: simulationCheck manufacturer: Magnetrol

HART MENUI/O Start up the device1 Enter Device Set Up «DEVICE SET UP»

Press one of the following alphanumeric keys (if no key is sensed after 5 s, theunit will automatically jump to RUN mode and alternatively show Level/% Outputand Loop signal1 for entering Calibration «CALIBRATION» (see page 24 for additional informa-

tion)2 for entering Basic Set Up «BASIC SET UP» – general HART3 for Advanced Set Up «ADVANCED SET UP» (see page 24 for additional infor-

mation)4 for entering Diagnostics «DIAGNOSTICS» (see page 24 for additional infor-

mation)5 for entering Review «REVIEW» to review all settings.

When the proper software version is not found, consult your local HART® ServiceCenter to load the correct E3 Modulevel DDʼs.

HCF Release Date HART Version Model Compatible with softwareDecember 2007 Dev V1 DD V1 E3 Version 1.0A & later

18

CONFIGURATION USING HART®

1 Calibration

2 Basic Setup

3 Advanced Setup

4 Diagnostics

5 Review

1 Device Setup2 Level3 % Range4 Loop

1 Tag2 Descriptor3 Date4 Message5 Poll Address6 Final asmbly num

1 Trim Loop Current2 Enter Password3 Measurement Type4 Model Parameters

5 Calibration Selected

7 New User Password6 Factory Settings

6 User Wet Calib7 Factory Settings8 New User Password

1 Model2 Manufacturer3 Magnetrol S/N4 Firmware Version5 Tag6 Descriptor7 Date8 Message9 Poll Address

10 Final asmbly num11 Device ID

13 Level Units12 PV is

14 Level Offset15 Process SG16 Operating Temp17 4mA Set Point18 20mA Set Point19 Damping20 System Fault State21 Trim Level (or SG)22 4mA Trim Value23 20mA Trim Value

25 Calibration Selected26 Model Number

24 Measurement Type

27 Spring SG Range28 Spring Rate29 Temperature Limit30 Displacer Length31 Displacer Diameter32 Displacer Weight33 Universal rev34 Fld dev rev35 Software rev36 Num req preams

1 Level Units2 Process SG

4 Set Point Calib5 Level Offset6 Damping7 System Fault State8 Trim Level (or SG)9 Date/Time/Initials

3 Operating Temp

1 Capture Values2 Enter Values

1 Lower SG2 Upper SG

1 Model Number2 Spring SG Range3 Spring Rate4 Temperature Limit5 Displacer Length6 Displacer Diameter7 Displacer Weight

1 Magnetrol SN2 Device ID3 Factory Cal Params4 NSP Value5 Factory Param 16 Factory Param 2

1 Set Dry Point2 Set Low Calib Pts3 Set High Calib Pts4 LVDT %5 Dry Sensor Value6 Sensor Cal Lo7 Level (or SG) Cal Lo8 Sensor Cal Hi9 Level (or SG) Cal Hi

1 4mA2 20mA3 20mA by %4 End

1 4mA Set Point2 20mA Set Point

1 Loop Test2 LVDT %3 Channel 04 Channel 15 Adj Sensor Cal Lo6 Adj Sensor Cal Hi7 Conversion Factor8 Scale Offset9 Present Status

10 Status History11 Temp Information

1 Faults2 Warnings

1 View History2 Reset History

1 Elec Temperature2 Max Temperature3 Min Temperature4 Reset Temperature

1 Default Params2 Loop Failure3 Primary Fault4 Core Drop5 Secondary Fault Hi6 Secondary Fault Lo

1 Calib required2 Trim Required3 Hi Temperature4 Lo Temperature5 Cal Span Warning6 Initializing

IF FACTORY SELECTED:

** Interface Parameters

IF USER SELECTED:

** measurement type Interface only

1 Set Dry Point2 Set Low Calib Pts3 Set High Calib Pts4 LVDT %5 Calib SG6 Dry Sensor Value7 Sensor Cal Lo8 Level (or SG) Cal Lo9 Sensor Cal Hi

10 Level (or SG) Cal Hi

19

MAINTENANCE

TROUBLESHOOTING SYSTEM PROBLEMS

Symptom Problem SolutionNo loop current. Power supply not turned on. Turn on power.

Insufficient source voltage. E3 requires a minimum of 11 VDC at the wiring board. Verifysupply voltage.

Improperly wired ordamaged wiring.

Check wiring and connections.

Defective electronics. Replace PC board assembly or wiring board as required.

LEVEL, % OUTPUT andLOOP values are allinaccurate.

Basic configuration data isquestionable.

Verify Level Offset values.

If using factory calibration, verify that Process SG andOperating Temperature values are accurate.

Verify/confirm that Model Parameters are accurate.

Confirm set points are as expected.

Transmitter does nottrack level.

Model incompatible withprocess liquid

Verify model in use is appropriate for process liquid SG.

Possible damage to unit. Check displacer, spring, stem and enclosing tube for damage.Replace all damaged parts.

Possible material buildup Check displacer, spring, stem, enclosing tube and displacer forbuildup of process material. Clean any fouled parts.

Displacer, spring or stemdragging on inside ofchamber, e-tube.

Verify proper and level installation (within 3 degrees of plumb inall directions).

Level reading on displayis correct, but loop valueis stuck at 4 mA.

Invalid poll address. Set poll address to 0 if not using multi-drop.

LEVEL, % OUTPUT andLOOP values fluctuate.

Liquid turbulence. Increase damping until output stabilizes or install stilling well.

Power supply unstable. Repair or replace power supply.

Electrical interference (RFI). Consult factory for assistance.

HART device only:Handheld will only readUniversal Commands

Most current DeviceDescriptors are not installedin handheld.

Contact local HART service center for the latest DDs.

Cannot set high level to20 mA

Incorrect power supply. Check power supply.

Excessive loop resistance Increase power supply voltage or decrease loop resistance(max 620 ohms @ 24 VDC).

Loop current less than4 mA

Liquid level less than 0%. No action required.

Supply voltage out of limitsat transmitter.

Adjust power supply or reduce loop resistance.

4 mA output does notmatch display

4 mA may need to betrimmed.

Use Trim 4 mA to adjust output to match display.

Loop current exceeds20 mA

Liquid level greater than100%.

No action required.

Supply voltage out of limitsat transmitter.

Adjust power supply or reduce loop resistance.

Wired incorrectly. Check power supply (+) and (-) for reverse wiring.

20 mA output does notmatch display

20 mA may need to betrimmed.

Use Trim 20 mA to adjust output to match display.

Output jumps quicklyover wide range

Bent stem impeding smoothcore movement

Review Status History for Surge event. Inspect stem andreplace if damaged.

Non-linear output. Excessive loop resistance. Increase power supply voltage or decrease loop resistance.

Displacer hanging up. Verify proper and level installation (within 3 degrees of plumb inall directions.)

Bent stem. Check stem. Replace if damaged.

Possible material buildup Check displacer, spring, stem, enclosing tube and displacer forbuildup of process material. Clean any fouled parts.

20

MAINTENANCE

INFORMATION MESSAGESThe lowest in the hierarchy of diagnostic conditions provides operational factors that are not critical to measurement. Further error infor-mation can be obtained by viewing the status history in the factory menu.

WARNING MESSAGESA warning message identifies the status of the instrument. A warning message does not necessarily require immediate action but mayrequire close attention and/or follow up. The warning message will be displayed on the unit and/or selected on the PACTware™ screen whilethe output signal will remain normal.

DisplayMessage

Description Solution

OK Absence of any warning or fault No action required.

SystemWarning

Unexpected system events No action required unless warningpersists

SurgeReadings from the LVDT secondary windings arechanging more rapidly than expected.

Rate of level change is greater than expected.Check for possible process surge or bent stem.

DisplayMessage


Initial Initializing, PV held at 4 mA set point while unitpowers up. Should be transient.

No action required.

Cal Span Span between Sensor Calibration Hi and Lovalues is less than minimum span.

Recalibrate or reconfigure unit with longer span

Lo Temp

Present temperature measured inelectronics compartment is below -40 °C(-40 °F).

1. Transmitter may need to be moved to ensureambient temperature is within specification

2. Change to remote mount transmitter

3. Controlled external heat may be required toensure that temperature inside housing is withinspecification

Hi Temp

Present temperature measured inelectronics compartment is above +80 °C(+176 °F).

1. Transmitter may need to be moved to ensureambient temperature is within specification

2. Change to remote mount transmitter

3. Controlled external cooling may be required toensure that temperature inside housing is withinspecification

TrimReqd Loop trim values are defaults; loop output maybe inaccurate.

Perform Loop Trim operation.

Cal Reqd Default calibration parameters in use,level reading inaccurate.

Consult factory.

21

DisplayMessage


SecFltHi Readings from LVDT secondary windings areabove expected range.

Check for missing displacer.

SecFltLo Readings from LVDT secondary windings arebelow expected range.

Check for broken spring or leaking displacer.

CoreDrop Core too far out. Check for lost or damaged LVDT core.

PriFault LVDT Primary circuit open condition. Check LVDT winding resistance. Replace LVDT ifvalues are out of range

LoopFail Loop current differs from commanded value bymore than 1.00 mA.

Consult factory.

DfltParm Non-volatile parameters have been defaulted. Consult factory.

MAINTENANCE

ERROR MESSAGES

EFFECTS OF EACH DIAGNOSTIC MESSAGE

An error message identifies a possible instrument failure and requires an action. The error message will be displayed on the unit and/orselected on the Pactware screen while the output signal will shift to the selected error output (3.6mA, 22mA or HOLD).

LoopOutput

StatusMessage

StatusHistory

Fault 3.6/22/HOLD Yes Yes

Warning No Effect Yes Yes

Information No Effect No Yes

22

CAUTION: BENDING THE ENCLOSING TUBEWILL PERMANENTLY DAMAGE THE UNIT.

MAINTENANCE

REMOVAL OF EZ TRANSMITTER HEAD REPLACING WITH E3 TRANSMITTER HEAD

ENTER

UP

DOWN

ERRO

R

SPAN

ZERO

(–)P2

(+)P1

®

– TB1 +

E S MODULEVEL ®

5300 BELMONT ROAD,DOWNERS GROVE, IL 60515,USA.HEIKENSSTRAAT 6,B 9240 ZELE,BELGIUM.www.magnetrol.comREFER TO MODULEVEL MANUAL,BULLETIN 48-615, FORINSTALLATION AND OPERATIONINSTRUCTIONS.

TP1

TP2

J1

05-9123-001

ASSEMBLY PART NO.

TB2

D1

P1

P2C6 L5

C5

C3

TB1

+

–

+

–

–+

AW31

75

L3

D2JP

1

L6L4

L2 C1C4

3 Unlock for repositioning or removal ofhead assembly and always relock,after final positioning

4 Lift trans-mitter headoverenclosingtube

2 Remove grip ring

1 DisconnectPowerSize 1/8"

1 Remove theLVDT housing

2 Remove C-ring,use proper ring pliers

4 Loosen the set screws and remove thedummy encolsing tube

6 Ensure that the flame path adaptoris seated all the way down on theE-tube nut

7 Re-install LVDT topspacer and C-ring

8 Rewirethe new head

Wiring compartment cover

5 Lower the new E3head on the LVDT

3 Remove LVDT topspacer

NOTE:Remove transport enclosing tube before mountingFor calibration, use only the calibration procedure,page 15.

23

MAINTENANCE

CHEKING THE LVDT WINDING RESISTANCEREPLACING LINEAR VARIABLE DIFFERENTIALTRANSFORMER (LVDT)

1 Remove cover

3 Remove LVDT

1. Using a multimeter, check primary winding. Pins 1 and4 should have approximately 75 to 105 Ω.

2. Secondary winding (pins 2 and 5 or 3 and 6) shouldhave approximately 70 to 100 Ω. If not in this range,replace the LVDT.

2 Remove electronics

4 Remove LVDT cover

7 Re-install in reverse way

5 Remove C-ring

6 Remove LVDT

LVDT top spacer

TFEspacer

Set screws

Enclosingtube

CAUTION: REMOVE POWER FIRST.

24

REPLACEMENT PARTS - ELECTRONICS

CAUTION: Follow the user calibration procedure (see page 15), when replacing the following spare parts:electronic module, LVDT assembly, stem, range spring or displacer

1X 742 3 8 9 105 6Digit in partn°:

E 3Partn°: Serial n°:

X = if there are any deviations from a standard partn°

See nameplate, always provide complete partn° andserial n° when ordering spares.

Electronics module (1)Digit 8 Replacement part

H Z31-2844-001 (HART)F Z31-2845-001 (FF)

Wiring board (2)Digit 8 Digit 10 Replacement part

H all Z30-9151-001

F5, 6, 7, 8, A, B, C,

D, J, K, L or M Z30-9151-0041, 2, 3, 4, E, F, G or H Z30-9151-003

LVDT assembly kit (5)Digit 9 Replacement part

1 089-7827-0072 089-7827-0083 089-7827-009

Common parts for all unitsITEM Replacement part

(3) Housing “O”-ring kit 089-6562-002(8) Enclosing tube gasket 012-1204-001

Housing cover (4a)Digit 10 Cast aluminium

5, 6, A, B, J or K 036-4410-0011, 2, E or F 036-4410-003

Digit 10 Stainless steel3, 4, 7, 8, C, D, G, H, L or M 036-4410-004

Housing cover (4b)Digit 10 Cast aluminium

5, 6, A, B, J or K 004-9193-0031, 2, E or F 004-9193-002Digit 10 Stainless steel

7, 8, C, D, L or M 004-9193-0073, 4, G or H 004-9193-006

LVDT housing cover (6)Digit 10 Replacement part

1, 2, 5, 6, A, B,E, F, J or K

089-7837-001(Cast aluminium)

3, 4, 7, 8, C, D,G, H, L or M

089-7837-002(Stainless steel)

2

4a

4b

1

5

9

10

3

6

8

7

3

Meter/bezelcompartmenthousing cover

Wiringcompartmenthousing cover

Wiringboard

LVDTassembly kit

Housing“O”-ring kit

Housing“O”-ring kit

Enclosing tube (see page 25)

Enclosing tubegasket

Temperatureextension gasket

(see page 25)

Chamber gasket /Ring joint

(see page 25)

Electronics module

LVDT housingcover

Z 3 9 - 4 1 0 1 -Order code for spare E3 Modulevel head:

3 last digits of the selection dataon pages 31, 32, 33 and 34

25

REPLACEMENT PARTS - SENSING BODY

Temp. Ext. Gasket (9)Digit 4 Replacement part

J, K or L not applicableall except J, K and L 012-1204-001

Displacer kit (14)

Digit 6 Digit 7

Digit 4all except

C, F, L and P C, F, L or P

Replacement part

3, 4, 5,A, C, D,E or K

A 089-6125-001 089-6126-001B 089-6125-002 089-6126-002C 089-6125-003 089-6126-003D 089-6125-004 089-6126-004E 089-6125-005 089-6126-005F 089-6125-006 089-6126-006G 089-6125-007 089-6126-007H 089-6125-008 089-6126-008I 089-6125-009 089-6126-009

F, G, H,L, M or N

A 089-6125-010

notapplicable

B 089-6125-011C 089-6125-012D 089-6125-013

E, F, G,H or I

consultfactory

Spring assembly kit (12)

Digit 4 Digit 9

Digit 63, 4, 5, A, C,

D, E or KF, G, H,

L, M or NReplacement part

A, J or M

1

089-5340-002 not applicableB, K or N 089-5340-005 089-5340-010C, L or P 089-5340-008 not applicable

D 089-5340-003 not applicableE 089-5340-006 089-5340-010F 089-5340-009 not applicable

B or N 2 089-5340-005 089-5340-010M

3089-5340-003 not applicable

E or N 089-5340-006 089-5340-010P 089-5340-009 not applicable

Common parts for all unitsITEM Replacement part

(11) Stem assembly consult factory(13) Cotter pin

(ordering qty: 2) 010-5203-001

Stem assembly

Springassembly kit

Cotterpins

Displacer kit

13

14

12

11

Kit DefinitionsStem assembly kit includes: stem assembly and LVDT core.Spring assembly kit includes: spring assembly, screws andlockwashers.Displacer kit includes: displacer and cotter pins (Qty of 2).

Enclosing tube (7)Digit 6 Digit 10 Replacement part

3, 4, 5, A, C, D,E, F, K or L

all exceptE, F, G and H 032-6401-007E, F, G or H 032-6401-010

G, H, M or N all 032-6401-010

Chamber gasket / Ring joint (10)Digit 3 Digit 6 Replacement part1 or 2 all not applicable

3 or 5

3 or A 012-1301-0174 or C 012-1301-018

5, D, E or K 012-1204-021L 012-1904-002

F, G or M 012-1904-003H or N 012-1904-011

4 or 6

3 or A 012-1301-0174 or C 012-1301-018

5, D, E or K 012-1204-021L 012-1906-002

F, G or M 012-1906-003H or N 012-1906-011

26

TRANSMITTER SPECIFICATIONSFUNCTIONAL/PHYSICAL

Not applicable for FOUNDATION Fieldbus™ units.

Description SpecificationPower (at terminals) Weatherproof / Intrinsically Safe: 11 to 28,4 V DC (ATEX) - 28,6 V DC (FM)

ATEX Explosion Proof 11 to 36 V DC (ATEX-FM)FOUNDATION Fieldbus™ (FISCO Intrinsically Safe): 9 to 17,5 V DCFOUNDATION Fieldbus™ (Explosion proof): 9 to 32 V DC

Signal Output 4-20 mA with HART®, 3,8 mA to 20,5 mA useable (meets NAMUR NE 43),FOUNDATION Fieldbus™ H1 (ITK Ver. 5)

Span from 356 mm up to 3048 mm (14" up to 120") - others at requestResolution Analog: 0,01 mA

Display: 0,1 cm (inch)Loop Resistance) 620 Ω @ 20,5 mA - 24 V DCDamping Adjustable 0-45 sDiagnostic Alarm Adjustable 3,6 mA, 22 mA, HOLDUser Interface HART® communicator, AMS® or PACTware®, FOUNDATION Fieldbus™

and 3-button keypadDisplay 2-line x 8-character LCDMenu Language English/Spanish/French/German (FOUNDATION Fieldbus™: English)Housing Material IP 66/Aluminium A356T6 (< 0.20 % copper) or stainless steelApprovals ATEX II 1 G Ex ia IIC T4, intrinsically safe

ATEX II 1 G Ex ia IIC T4, FISCO – intrinsically safeATEX II 1 / 2 G Ex d IIC T6, explosion proofFM, Intrinsically Safe (FISCO) and explosion proof

FOUNDATION Fieldbus™ units are FISCO (intrinsically safe) and ATEX – FM/CSA explo-sion proof approved

LRS – Lloyds Register of Shipping (marine applications)ROSTECH/FSTS – Russian Authorisation Standards

SIL (Safety Integrity Level) Functional safety to SIL 2 as 1oo1 in accordance to 61508 – SFF of 92,3 %– full FMEDA report and declaration sheet available at request

Electrical Data Ui = 28,4 V, li = 94 mA, Pi = 0,67 W - ATEXUi = 28,6 V, li = 140 mA, Pi = 1 W - FMUi = 17,5 V, li = 380 mA, Pi = 5,32 W (FOUNDATION Fieldbus)

Equivalent Data Ci = 2,2 nF, Li = 3 µH - ATEXCi = 5,5 nF, Li = 9 µH - FMCi = 0,71 nF, Li = 3 µH (FOUNDATION Fieldbus™)

Shock/Vibration Class ANSI/ISA-571.03 SA1 (Shock), ANSI/ISA-571.03 VC2 (Vibration)Net and Gross Weight Cast aluminium 3 kg (7 lbs) – amplifier only

Stainless steel 8 kg (17 lbs) – amplifier onlyOverall Dimensions H 306 mm (12.05") x W 112 mm (4.41") x D 192 mm (7.56")FOUNDATIONFieldbus™ specifica-tions

ITK Version 5.0H1 Device Class Link Master (LAS) – selectable ON/OFFH1 Profile Class 31PS, 32LFunction Blocks 1 x AI and 1 x PID, 1 x RB, 1 x TBQuiescent current draw 17 mAExecution time 15 msCFF files Downloads available from Host system supplier or www.fieldbus.org

27

TRANSMITTER SPECIFICATIONS

MECHANICAL SPECIFICATIONS

PERFORMANCEDescription SpecificationLinearity Level ± 0,50 % of full span

Interface/Density ± 0,70 % of full spanAccuracy Level ± 0,75 % of full span

Interface/Density ± 1,00 % of full spanRepeatability Level ± 0,05 % of full span

Interface/Density ± 0,10 % of full spanHysteresis < 1,5 mm or ± 0,05 % of full spanResponse Time < 1 secondWarm-up Time < 5 secondsAmbient Temp. -40 °C to +80 °C (-40 °F to +175 °F) – electronics temperature range

-20 °C to +70 °C (-5 °F to +160 °F) – LCD temperature range-40 °C to +70 °C (-40 °F to +160 °F) – for Ex ia and Ex d units

Storage temperature -40 °C to +85 °C (-40 °F to +185 °F)Ambient Temp. Effect Max zero shift is 0,017 % / °FProcessTemp.

Max +260 °C (+500 °F) for steam / + 315 °C (+600 °F) for non steamMin -29 °C (-20 °F) for carbon steel models / -196 °C (-320 °F) for stainless steel models

Max Process Pressure 355 bar @ +40 °C (5150 psi @ +100 °F).Density Range from 0,23 kg/dm3 up to 2,20 kg/dm3

Humidity 0-99 %, non-condensingElectromagnetic Compatibility Meets CE requirements (EN-61326: 1997 + A1 + A2)

See temperature graphs at page 30.

Description SpecificationCage materials carbon steel or 316/316L (1.4401/1.4404) (other materials at request)Wetted parts Spring Inconel® (other materials at request)

Displacer 316/316L (1.4401/1.4404) or 316 (1.4401)Process Connection Threaded: 1 1/2" NPT-F or 2" NPT-F or 1 1/2" Socket Weld or 2" Socket Weld

Flanged: Various ANSI or EN/DIN flangesDisplacer lengths From 356 mm (14") up to 3048 mm (120") - other lengths at request

28

DIMENSIONS in mm (inches)

Top MountedE31/E32 - J/K/L

Transmitter Head

A

407 (16)

22(0.87)

72(2.81)

98(3.86)

70°

159(6.28)

103(4.04)

262(10.32) 206

(8.10)

100(3.95)

102 (4.02)

133 (5.24)

133 (5.24)

LevelRange

Dual CableEntries

3/4" NPT orM20 x 1,5

Side/bottom cageE33/E34 - J/K/L

A

B

407 (16)

LevelRange

± 2 (0.08)

133 (5.24) 133 (5.24)

Side/side cageE35/E36 - J/K/L

A

B1" NPT-F drain(plug not supplied)

1" NPT-F drain(plug not supplied)

Side/side cageE35/E36 - J/K/L

A

B

LevelRange

± 2 (0.08)

Side/bottom cageE33/E34 - J/K/L

A

B

C

TEMPERATURE EXTENSIONSModels E3x-D/E/F

Models E3x-A/B/CModels E3x-M/N/P

712(28)

509(20)

610(24)

407 (16)

LevelRange

± 2 (0.08)

407 (16) 407 (16)

LevelRange

± 2 (0.08)

29

DIMENSIONS in mm (inches)

Dimension A for all models

Cage rating SG range 4 th digit Dimension A

150 / 300 / 600 lbsPN 16 .. PN 100

0.23 - 0.54 J/A/M/D 236 (9.29)0.55 - 1.09 K/B/N/E 186 (7.32)1.10 - 2.20 L/C/P/F 186 (7.32)

900 / 1500 lbsPN 160 / PN 250

0.55 - 1.09 K/B/N/E245 (9.65)

2500 lbsPN 320 320 (12.60)

Dimensions B and C for external cage models (E33/E34/E35/E36)Flanged process connections

Flange size Flange rating Connection type DimensionsB C

1 1/2"

150 / 300 / 600 lbs Slip on - ANSI RF 180 (7.09) 268 (10.55)600 lbs Weldneck - ANSI RJ 180 (7.09) 268 (10.55)900 lbs Weldneck - ANSI RJ 193 (7.60) 283 (11.14)1500 lbs Weldneck - ANSI RJ 185 (7.28) 283 (11.14)2500 lbs Weldneck - ANSI RJ 228 (8.98) 313 (12.32)

2"

150 / 300 / 600 lbs Slip on - ANSI RF 185 (7.28) 273 (10.75)600 lbs Weldneck - ANSI RJ 185 (7.28) 273 (10.75)900 lbs Weldneck - ANSI RJ 214 (8.43) 303 (11.93)1500 lbs Weldneck - ANSI RJ 211 (8.31) 303 (11.93)2500 lbs Weldneck - ANSI RJ 249 (9.80) 328 (12.91)

DN 40

PN 16 / PN 25 / PN 40 EN 1092-1 Type B1 180 (7.09) 268 (10.55)PN 63 / PN 100 EN 1092-1 Type B2 200 (7.87) 288 (11.34)PN 160 EN 1092-1 Type B2 143 (5.63) 288 (11.34)PN 250 EN 1092-1 Type B2 177 (6.97) 303 (11.93)PN 320 EN 1092-1 Type B2 197 (7.76) 313 (12.32)

DN 50

PN 16 EN 1092-1 Type B1 185 (7.28) 273 (10.75)PN 25 / 40 EN 1092-1 Type B1 188 (7.40) 278 (10.95)PN 63 EN 1092-1 Type B2 202 (7.95) 293 (11.54)PN 100 EN 1092-1 Type B2 208 (8.19) 298 (11.73)PN 160 EN 1092-1 Type B2 159 (6.26) 303 (11.93)PN 250 EN 1092-1 Type B2 186 (7.32) 313 (12.32)PN 320 EN 1092-1 Type B2 214 (8.43) 328 (12.91)

Threaded / Socket weld process connections

Size Cage rating Connection type DimensionsB C

1 1/2"150 / 300 / 600 / 900 lbs NPT/SW 81 (3.19)

NotApplicable

1500 lbs NPT/SW 89 (3.50)2500 lbs NPT/SW 102 (4.02)

2"150 / 300 / 600 / 900 lbs NPT/SW 84 (3.31)1500 lbs NPT/SW 98 (3.86)2500 lbs NPT/SW 111 (4.37)

MODEL IDENTIFICATION

30

OPERATING TEMPERATURES

Ambient temp. °C

Proc

ess

tem

pera

ture

°C

The following charts lists combinations of process and ambient temperatures that should not be exceeded, with standardinstruments

350

300

250

200

150

100

50

30 35 40 45 50 55 60 65 70 75

0

Non-steam applications

Ambient temp. °C

Digit 4 = K

Proc

ess

tem

pera

ture

°C

350

300

250

200

150

100

50

30 35 40 45 50 55 60 65 70 75

0

Steam applications

Digit 4 = B Digit 4 = E

Digit 4 = N

Digit 4 = J/K/LDigit 4 = A/B/C

Digit 4 = D/E/FDigit 4 = M/N/P and digit 9 = 3

Digit 4 = M/N/P and digit 9 = 1

A complete measuring system consists of:1. One order code for a complete standard E3 Modulevel® transmitter.

Order code for modified models/adders: put an "X" in front of the closest matching order code and specify the modifi-cation/adders separately.e.g: XE35-KQ3A-H1B X = material certification EN 1020-3.1

2. Options:- Adjustable displacer hanger for top mounted units, cable length 2,5 m (8'). Order code 032-3110-004 – required

when distance between the top of the displacer and the flange face is > dimension A (see page 10 & 11) + 60 mm(2.36").

- Free of charge: Magnetrol master C.D. with E3 Modulevel DTM (PACTware®). Order code: 090-BE59-200 (included ineach order).

31

MODEL IDENTIFICATION – NON STEAM applications (max 600 lbs)

150°C 200°C 230°C 290°C 315°C max. temp. / S.G.J A M D M 0.23 - 0.54 specific gravityK B N E N 0.55 - 1.09 specific gravityL C P F P 1.10 - 2.20 specific gravity

LEVEL RANGE

SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications)

PROCESS CONNECTIONFor top mounted connection type

For external cage models

Carbon steel models

E 3 complete code for E3 Modulevel transmitter – NON STEAM applications

356 813 1219 1524 1829 2134 2438 2743 3048 mm14 32 48 60 72 84 96 108 120 inchesA B C D E F G H I code

BASIC MODEL NUMBER

E 3 1 top mounted E3 ModulevelE 3 3 E3 Modulevel with side/bottom cageE 3 5 E3 Modulevel with side/side cage

Stainless steel models

Match temperature extensions with max. process temperature (digit 9)


E31/E32 - ANSI Flange rating E31/E32 - EN 1092-1 (DIN) Flange rating150 lbs

RF300 lbs

RF600 lbs Size PN 16

Type B1PN 25/40Type B1

PN 63Type B2

PN 100Type B2 SizeRF RJ

G3 G4 G5 GK 3" EA EC ED EE DN 80H3 H4 H5 HK 4" FA FC FD FE DN 100K3 K4 K5 KK 6" GA GC GD GE DN 150

E33 ... E36 - ANSI Flange/Cage rating E33 ... E36 - EN 1092-1 (DIN) Flange rating150 lbs

RF300 lbs



PN 63Type B2


P3 P4 P5 PK 11/2" flangedCA CC CD CE DN 40

flangedQ3 Q4 Q5 QK 2" flangedA3 A4 A5 11/2" NPT-FE3 E4 E5 2" NPT-F

DA DC DD DE DN 50flangedR3 R4 R5 11/2" S.W.

F3 F4 F5 2" S.W.

OUTPUT/COMMUNICATIONTRANSMITTER ELECTRONICS

APPROVALS & HOUSING

H 4-20 mA with Hart® communication incl. display / 3 button keypadF FOUNDATION Fieldbus communication incl. display / 3 button keypad

MAX PROCESS TEMPERATUREMatch max. process temperature with temperature extensions (digit 4)1 Process temp. up to +290 °C (+550 °F) – digit 4: ALL3 Process temp. from +291 °C (+551 °F) up to +315 °C (+600 °F) – digit 4: M, N or P

Cast aluminium Stainless Steel Housing material3/4" NPT M20 3/4" NPT M20 Cable entry Approval

J K L M WeatherproofA B C D ATEX and FISCO intrinsically safeE F G H ATEX (Hart and FF) Explosion proof5 6 7 8 FM and FISCO intrinsically safe1 2 3 4 FM (Hart and FF) Explosion proof

32

MODEL IDENTIFICATION – STEAM applications (max 600 lbs)

150°C 200°C 230°C 260°C max. temp. / S.G.K B N E 0.55 - 1.09 specific gravity

TRANSMITTER ELECTRONICS

LEVEL RANGE



For external cage models

Carbon steel models

E 3 complete code for E3 Modulevel transmitter – STEAM applications

356 813 1219 1524 1829 2134 2438 2743 3048 mm14 32 48 60 72 84 96 108 120 inchesA B C D E F G H I code

BASIC MODEL NUMBER


Stainless steel models



E31/E32 - ANSI Flange rating E31/E32 - EN 1092-1 (DIN) Flange rating150 lbs

RF300 lbs



PN 63Type B2


G3 G4 G5 GK 3" EA EC ED EE DN 80H3 H4 H5 HK 4" FA FC FD FE DN 100K3 K4 K5 KK 6" GA GC GD GE DN 150

E33 ... E36 - ANSI Flange/Cage rating E33 ... E36 - EN 1092-1 (DIN) Flange rating150 lbs

RF300 lbs



PN 63Type B2


P3 P4 P5 PK 11/2" flangedCA CC CD CE DN 40

flangedQ3 Q4 Q5 QK 2" flangedA3 A4 A5 11/2" NPT-FE3 E4 E5 2" NPT-F

DA DC DD DE DN 50flangedR3 R4 R5 11/2" S.W.

F3 F4 F5 2" S.W.

OUTPUT/COMMUNICATION

APPROVALS & HOUSING


MAX PROCESS TEMPERATUREMatch max. process temperature with temperature extensions (digit 4)1 Process temp. up to +150 °C (+300 °F) – digit 4: K2 Process temp. from +151 °C (+301 °F) up to +230 °C (+450 °F) – digit 4: B or N3 Process temp. from +231 °C (+451 °F) up to +260 °C (+500 °F) – digit 4: E



33

MODEL IDENTIFICATION – NON STEAM applications (from 900 lbs to 2500 lbs)

E 3 complete code for E3 Modulevel transmitter –NON STEAM applications / high pressure


150°C 200°C 230°C 290°C 315°C max. temp. / S.G.K B N E N 0.55 - 1.09 specific gravity


Carbon steel modelsBASIC MODEL NUMBER


Stainless steel modelsE 3 2 top mounted E3 ModulevelE 3 4 E3 Modulevel with side/bottom cageE 3 6 E3 Modulevel with side/side cage


E31/E32 - ANSI Flange ratingSize

E31/E32 - EN 1092-1 (DIN) Flange ratingSize900 lbs

RJ1500 lbs

RJ2500 lbs

RJ PN 160Type B2

PN 250Type B2

PN 320Type B2

GL – – 3" EF EG EH DN 80HL HM HN 4" FF FG FH DN 100KL KM KN 6" GF GG GH DN 150

For external cage modelsE33...E36 - ANSI Flange/Cage rating

SizeE33...E36 - EN 1092-1 (DIN) Flange rating

Size900 lbsRJ

1500 lbsRJ

2500 lbsRJ

PN 160Type B2

PN 250Type B2

PN 320Type B2

PL PM PN 1 1/2" flangedCF CG CH DN 40

flangedQL QM QN 2" flangedAL AM AN 1 1/2" NPT-FEL EM EN 2" NPT-F

DF DG DH DN 50flangedRL RM RN 1 1/2" S.W.

FL FM FN 2" S.W.


APPROVALS & HOUSING


MAX PROCESS TEMPERATUREMatch max. process temperature with temperature extensions (digit 4)1 Process temp. up to +290 °C (+550 °F) – digit 4: ALL3 Process temp. from +291 °C (+551 °F) up to +315 °C (+600 °F) – digit 4: N




Max. 355 bar (5150 psig) @ +40 °C (+100 °F)

LEVEL RANGE356 813 1219 1524 1829 2134 2438 2743 3048 mm14 32 48 60 72 84 96 108 120 inchesA B C D E F G H I code

34

MODEL IDENTIFICATION – STEAM applications (from 900 lbs to 2500 lbs)

E 3 complete code for E3 Modulevel transmitter –STEAM applications / high pressure

Carbon steel modelsBASIC MODEL NUMBER


Stainless steel modelsE 3 2 top mounted E3 ModulevelE 3 4 E3 Modulevel with side/bottom cageE 3 6 E3 Modulevel with side/side cage


APPROVALS & HOUSING

H 4 - 20 mA with Hart® communication incl. display / 3 button keypadF FOUNDATION Fieldbus communication incl. display / 3 button keypad



150°C 200°C 230°C 260°C max. temp. / S.G.K B N E 0.55 - 1.09 specific gravity

SPECIFIC GRAVITY AND PROCESS TEMPERATURE (consult factory for interface applications)Match temperature extensions with max. process temperature (digit 9)

MAX PROCESS TEMPERATUREMatch max. process temperature with temperature extensions (digit 4)1 Process temp. up to +150 °C (+300 °F) – digit 4: K2 Process temp. from +151 °C (+301 °F) up to +230 °C (+450 °F) – digit 4: B or N3 Process temp. from +231 °C (+451 °F) up to +260 °C (+500 °F) – digit 4: E



E31/E32 - ANSI Flange ratingSize

E31/E32 - EN 1092-1 (DIN) Flange ratingSize900 lbs

RJ1500 lbs

RJ2500 lbs

RJ PN 160Type B2

PN 250Type B2

PN 320Type B2

GL – – 3" EF EG EH DN 80HL HM HN 4" FF FG FH DN 100KL KM KN 6" GF GG GH DN 150

For external cage modelsE33...E36 - ANSI Flange/Cage rating

SizeE33...E36 - EN 1092-1 (DIN) Flange rating

Size900 lbsRJ

1500 lbsRJ

2500 lbsRJ

PN 160Type B2

PN 250Type B2

PN 320Type B2

PL PM PN 1 1/2" flangedCF CG CH DN 40

flangedQL QM QN 2" flangedAL AM AN 1 1/2" NPT-FEL EM EN 2" NPT-F

DF DG DH DN 50flangedRL RM RN 1 1/2" S.W.

FL FM FN 2" S.W. Max. 155 bar (5150 psig) @ +40 °C (+100 °F)

LEVEL RANGE356 813 1219 1524 1829 2134 2438 2743 3048 mm14 32 48 60 72 84 96 108 120 inchesA B C D E F G H I code

35

®E3 Modulevel Displacer Type Transmitter

Configuration Data Sheet

Copy blank page and store calibration data for future reference and troubleshooting.

Item Screen Value Value

TROUBLESHOOTING

Vessel name

Vessel #

Process medium

Tag #

Electronics serial #

Probe serial # Working value Non-workingvalue

Level «Level»

Density «SG»

Interface «IfcLvl»

Measurement type «MeasType»

Level units «LvlUnits»

Level offset «Lvl Ofst»

Loop control «LoopCtrl»

4 mA point «Set 4mA»

20 mA point «Set 20mA»

Damping «Damping»

LVDT % used «LVDT%»

Calibrated density «Calib SG»

Free hanging displacer «DrySensr»

% at 4 mA «SnsrCalLo»

Value at 4 mA «LvlCalLo» or«SGCalLo»

% at 20 mA point «SnsrCalHi»

Value at 20 mA «LvlCalHi» or«SGCalHi»

HART poll address «Poll Adr»

Level trim «Trim Lvl»

Trim 4 mA «Trim 4»

Trim 20 mA «Trim 20»

IMPORTANTSERVICE POLICY

Owners of Magnetrol products may request the return of a control; or, any part of a control for complete rebuilding orreplacement. They will be rebuilt or replaced promptly. Magnetrol International will repair or replace the control, at no cost tothe purchaser, (or owner) other than transportation cost if:

a. Returned within the warranty period; and,b. The factory inspection finds the cause of the malfunction to be defective material or workmanship.

If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be charges for labourand the parts required to rebuild or replace the equipment.In some cases, it may be expedient to ship replacement parts; or, in extreme cases a complete new control, to replace theoriginal equipment before it is returned. If this is desired, notify the factory of both the model and serial numbers of thecontrol to be replaced. In such cases, credit for the materials returned, will be determined on the basis of the applicability ofour warranty.No claims for misapplication, labour, direct or consequential damage will be allowed.

RETURNED MATERIAL PROCEDURESo that we may efficiently process any materials that are returned, it is essential that a “Return Material Authorisation” (RMA)form will be obtained from the factory. It is mandatory that this form will be attached to each material returned. This form isavailable through Magnetrolʼs local representative or by contacting the factory. Please supply the following information:

1. Purchaser Name2. Description of Material3. Serial Number and Ref Number4. Desired Action5. Reason for Return6. Process details

All shipments returned to the factory must be by prepaid transportation. Magnetrol will not accept collect shipments.

All replacements will be shipped FOB factory.

®

www.m

agnetrol.com

BENELUX Heikensstraat 6, 9240 Zele, België -BelgiqueFRANCE Tél. +32 (0)52.45.11.11 • Fax. +32 (0)52.45.09.93 • E-Mail: [email protected] Alte Ziegelei 2-4, D-51491 Overath Tel. +49 (0)2204 / 9536-0 • Fax. +49 (0)2204 / 9536-53 • E-Mail: [email protected] C-20 Community Centre, Janakpuri, New Delhi - 110 0058 Tel. +91 (11) 41661840 • Fax +91 (11) 41661843 • E-Mail: [email protected] Via Arese 12, I-20159 Milano Tel. +39 02 607.22.98 (R.A.) • Fax. +39 02 668.66.52 • E-Mail: [email protected]. DAFZA Office 5EA 722 • PO Box 293671 • Dubai Te l. +971-4-6091735 • Fax +971-4-6091736 • E-Mail: [email protected] Unit 1 Regent Business Centre, Jubilee Road Burgess Hill West Sussex RH 15 9TLKINGDOM Tel. +44 (0)1444 871313 • Fax +44 (0)1444 871317 • E-Mail: [email protected]

BULLETIN N°: BE 48-635.0EFFECTIVE: MARCH 2009SUPERSEDES: NewUNDER RESERVE OF MODIFICATIONS

Installation and Operating Manual48-635_Inst_Man.pdf · · 2009-03-19Displacer type Level, Interface and Density Measurement 7xxx 6xxx 5xxx 4xxx 3xxx 2xxx 1xxx Installation and

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