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1. Introduction: MyKenaf Sdn. Bhd. • Plantations: Kg Tebu Hitam, Rompin, Pahang Kenaf trees: Fiber & core Animal feed (silage) • R&D in planting Introp, University Putra Malaysia & Common Fund for Commodity, UNIDO at Puchong University Park, UPM Fiber – strands for fabric industry Fiber – fiber for vehicle applications • R&D in harvesting Introp, UPM Machine improvement for harvesting • R&D in processing Machine improvement & fabricator for specific task BADEC (baby decorticator) machine Shaker machine – separating core & fiber www.mykenaf.com Small holders & Commodity Enterpreneur Conference 2012 1
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Page 1: Info mykenaf sb at kg tebu hitam rompin pahang english

1. Introduction: MyKenaf Sdn. Bhd.• Plantations: Kg Tebu Hitam, Rompin, Pahang

Kenaf trees: Fiber & core Animal feed (silage)

• R&D in planting Introp, University Putra Malaysia & Common Fund for Commodity, UNIDO

at Puchong University Park, UPM Fiber – strands for fabric industry Fiber – fiber for vehicle applications

• R&D in harvesting Introp, UPM Machine improvement for harvesting

• R&D in processing Machine improvement & fabricator for specific task BADEC (baby decorticator) machine Shaker machine – separating core & fiber

www.mykenaf.com Small holders & Commodity Enterpreneur Conference 2012 1

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2. Kenaf planting activities: Mykenaf Sdn BhdLocation: Kg. Tebu Hitam, Rompin, PahangFormer paddy field (rice)Area: 1,200 acresKenaf planting all year roundCommence: 2010 to current

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3.0 Implication: kenaf commodity

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The specific best kenaf clone / variety for specific use: Fiber Core Kenaf powder Leaves & stem: for food

Seed supply according to precision farming planting schedule, high germination rate.

Target harvest & quantity within requirement period, just-in-time cultivation.

Kenaf as a commodity with controlled production volume, quality and pricing for sustainable industries.

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4. Implication: Production of raw material for advanced technology applications

Production of high quality fine kenaf powder, either mixed with kenaf fiber or pure kenaf core will determine the end product properties.Improvement of kenaf recovery rate is a daunting task. Economic of scale to be studied.

www.mykenaf.com

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5. Kenaf planting: precision farming

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6. Mechanization R&D

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8.1 Kenaf growing stages : 1 – 2 week•Animal feed for chicken, ducks – fresh

leaves Fish foods (formulated palletized)

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8.2 Kenaf growing stages: 3– 4 weeks•Animal feed: goat, sheep, cattle, buffalo, horse

etc. High nutrient fresh leaves Formulated silage Formulated pellet

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8.3 Kenaf growing stages: 3 – 4 weeks•Fresh vegetables for man Salad Light boiled Cook with curry & dal

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9.1 Kenaf-based industrial products: kenaf high density board: pallet / material handling

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9.2 Kenaf industrial product: animal bedding, sanitation

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9.3 Kenaf industrial product: Biomass » organic fertilizer

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10. Temporary collection & storage center: Kg Tebu Hitam

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11.1 Gantt chart of kenaf growth stages

1 2 3 4 5 6 7 8 9 100.00

0.50

1.00

1.50

2.00

2.50

3.00

Series1

Time, week

Hei

ght,

MGrowth rate variety V36

Minggu Aktiviti Ketinggian, M1 Plough, Soil amendment, Rotor, Seeding 0.002 Patch seeding 0.023 NPK / urea 0.204 0.605 Foliar 0.956 1.407 Foliar 2, jika perlu 1.808 2.209 2.60

10 Tuai, cabut 2.80

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11.2 Precision farming / schedule farming• Small holders cultivations• Planting area: 1 acre / participant • MyKenaf Sdn Bhd as wholesale buyer

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M11 tongreen

M2 M3 M4 M5 M6 M7 M8 M9 M10201m

20m

Planting cycle: 10 weeksHarvesting & processing cycle: 12 weekHarvest focus = 1 ton green / plot / weekUsing BADEC capable to produce: 300 kg long fiber & 500 kg core totalling 80% recovery

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11.3 Best practice of planting & processing

Harvest >8 ton dry fiber /ha /cycle

Income >RM15,000 / ha semusim (tambah nilai: bio / water retted fiber)

Flat land with good soil nutrient. Soil type of sandy-loam, peat-sandy and clay-sandy.

Good irrigation & soil platform No pest. Fenced area. Planting density: >800,000 trees / ha Plenty of water in the early growing

stage Plant height >2.5 m harvesting time Harvest age: 75 – 85 days Harvest method: whole plant pulled-off Storage method: standing - to slow down

the drying & retting process Fiber & core separation to be done

immediately to retain best quality fiber.

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Small holders can reap bountiful harvest by growing kenaf –

continuous income

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12. Cooperation implications between Mykenaf Sdn Bhd – integrated processing center

• Integrated processing center on the strategic location• Setting up collection center, primary processing, packaging, storage,

show room and trading center in Rompin District, Pahang. • Yield from 1,200 acres of kenaf plantations in Kg Tebu Hitam, Rompin: Fiber – 3 tan/acre x 1200 acres x 4 cycles = 14,400 tan/year Core – 5 tan/acre x 1200 acres x 4 cycles = 24,000 tan/year• Growers income: RM 8,300 x 4 pusingan x 1 acre = RM 33,200.00/year• Potential small holders: 1,200 participants• Single largest kenaf plantation in Malaysia• Model farming• International excellent center for kenaf: UNIDO, INFO, CFC

www.mykenaf.com

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12.1 Collection, processing, packaging & trading center in Rompin, Pahang

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• 2 plots of land on the main road Kuala Rompin – Pekan, at Kg Tebu Hitam

• Land belongs to state government

• Land can be leased for long term

• Setting up the collection center, processing packaging, showroom & trading

Center for weighing, collection, animal feed processing & storage of core & fiber

Integrated kenaf mill: powder, polymer composite, fiberboard, bio-composite, apparel fiber & moulded product

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12.3 Integrated kenaf mill in Rompin, Pahang

2 plots of land measuring 4.04 ha each for:

1. Center for weighing, collection of kenaf stem, animal feed processing (silage) and storage for kenaf fiber & core.

2. Integrated kenaf mill, producing: Kenaf powder processing center Kenaf polymer composite – vehicle components Kenaf fiberboard – construction materials Kenaf bio-composite Kenaf apparel fiber Kenaf moulded product – material handlingwww.mykenaf.com Small holders & Commodity Entrepreneur

Conference 2012