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Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas Rose RPG AchimWalber RPG Hugh Gibson RPG Oleg Cojocari ACST Byron Alderman STFC RAL
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Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Dec 22, 2015

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Page 1: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz

Radiometer Physics GmbH (RPG), Germany

Harald Czekala RPGThomas Rose RPGAchimWalber RPGHugh Gibson RPGOleg Cojocari ACSTByron Alderman STFC RAL

Page 2: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 2

RPG Company Profile

Microwave, sub-mm, THzTurn-key radiometers, space technology components, design, scientific expertise

■ 4 decades experience■ 40 employees■ Radiometers (space)■ Frontends/Receivers■ Lab equipment / VNA■ Components up to THz■ Design+Manufacturing

Page 3: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 3

Outline

■ Direct detection (MMIC) for frequencies up to 120 GHz

■ Auto-calibration receivers up to 200 GHz (noise-injection / Dicke sw.)

■ Improvements in mixer and multiplier designs

through close cooperation with Schottky diode suppliers

■ Schottky technology from ACST (Germany)

■ Schottky technology from RAL (UK)

■ Subharmonic mixers at 424 GHz and 664 GHz

■ InGaAS mixers with reduction of LO power by 10 dB

Page 4: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 4

Direct Detection

■ Direct detection systems up to 110 GHz (since 8 years now…)

■ LNA mostly based on MMIC supply from IAF Freiburg, Germany

■ At 118 / 150 / 183 GHz and above, sub-harmonic mixers still have better performance (at least with high-quality sub-harmonic mixers)

■ Waveguide filters with high stability and narrow bandwidth (0.25 %)

Splitter and Filter Section

Boosters and Detectors

Video Amps,MUX, 16 Bit ADC

55 dB Pre-Amplifier

Noise InjectionCoupler

51- 59 GHz 7 ChannelFilterbank Receiver

Corrugated Feedhorn

Tsys (with horn, noise-inject., isolator)

20 – 30 GHz 280 K (NF: 2.9)

50 – 60 GHz 550 K (NF: 4.6)

90 GHz 700 K (NF: 5.3)

170 mm

Page 5: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 5

Direct Detection Receivers

90 GHz dual-pol (FM)

Low loss Ortho-Mode TransducerTsys < 600 K (NF: 4.9)

Compared to heterodyne systems:□ Improved noise figure□ Decreased long term stability (larger 1/f noise with InP MMICs)□ Much better RFI protection□ Compact (integrated) design□ No planar filters, all waveguide

Page 6: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 6

Direct Detection: MMIC mounting

• Mounting of all amplifier types

• Experience in micromachining

• Bonding and soldering to space standards

Page 7: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 7

Usignal

Uambient+noise

Uambient

Usignal

Repetition: 5 HzDuty cycle: 45 % (due to 10 ms switch time)

Det

ecto

rVo

ltag

e

Time / s0.10 0.20 0.15 0.05

Auto-calibration receivers: Noise injection, Dicke Switching

Fast calibration with noise diodes and ambient load(gain and Tsys are calibrated)

Ambient load / Dicke switch:Isolatorsdriven by switchedmagnetic field

Noise diodes:mounted directlyin a waveguidecoupling section

Applied to direct detectionas well as heterodynereceivers

Page 8: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 8

Auto-Calibration Receivers (II)

Allan Variance Stability: 4.000 sLess dependent on external calibration targets (LN2)!

• Noise injection calibration up to 200 GHz– 7.000 K signal at 183 GHz with

stable noise diode (15 dB ENR)

• Magnetically switched isolators:Dicke switching up to 150 GHz with low insertion loss (≤1.0 dB)– Fast switching with low currents

(small thermal effects, 100 mA, 0.5 V)

ESA-ATPROP 15 / 90 GHz

Page 9: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 9

Achieved System Noise Temperatures:(incl. noise injection coupler, Dicke switch, isolator)

90 GHz: 750 K 150 GHz: 1200 K

Allan Varianceup to 4000 s

Full internal calibrationIsolation > 30 dBInsertion loss @ 90 GHz: 0.7 dBInsertion loss @ 150 GHz: 1.0 dB

Auto-calibration receivers (III): 90+150 GHz system

Page 10: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 10

Heterodyne receiver at 183 GHzwith 6 channel Filterbank

• Channel centers in IF: 0.6, 1.5, 2.5, 3.5, 5.0, 7.5 GHz

• Noise injection for calibration• Tsys=1200 K for complete

radiometer• Tsys=380 to 450 K for mixer

• Schottky mixer diodeby ACST (Germany)

Auto-calibration receivers (IV): 183 GHz system

Similar System on HAMP

(HALO Microwave Package)

for HALO research aircraft

Dome-C, Antarctica

3.300m asl, -25 to -80 °C

Close to South-Pole

Page 11: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 11

Schottky Mixer and Multiplier Improvements• Planar technology• Discrete Schottky devices• Semi-integrated and full integrated structures

Two collaborations:■ STFC/RAL, UK■ ACST, Germany

Mandatory improvementsfor 800 to 1000 GHz circuit mountings:• Reduced Cj0

• Reduced Cstr

• Smaller size

ESTEC Contract 22032/08/NL/JA: Sub-Millimeter Wave Receiver Front-End (at 664 GHz)ESTEC Contract 21628/08/NL/GLC: Integrated Schottky Structures (at 664 GHz)

Air-bridge

Mesa with anode

Anode pillar(contact pad)

Cathode pillar(contact pad)

Back-side ohmic

Membrane-substrate

Air-bridges Mesas

Protection pillars(contact pads)

Back-side ohmic

Membrane-substrate

25μm

50μm

Quasi-vertical (QVD)

single Diode (SD)

Anti-parallel (APD) diode

RAL Diode

ACST Diode

Page 12: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 12

Improved Diodes: Vector Network Analyzer Products

OEM Network Analyzer Frequency Extendersfor Rohde & Schwarz

50 – 75 GHz60 – 90 GHz

75 – 110 GHz90 – 140 GHz

110 – 170 GHz140 – 220 GHz220 – 325 GHz 325 – 500 GHz(500 – 750 GHz)

Courtesy of Rohde & Schwarz

Page 13: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 13

Improved Diodes: Tx/Rx Products

Transmit / Receive Systems:90 GHz 183 GHz220 GHz 324 GHz502 GHz 640 GHz 870 GHzFor compact ranges (antenna measurement facilities, phase + amplitude)

Multipixel Array220 – 325 GHz

Page 14: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 14

Improved Diodes: RPG sub-harmonic mixers

Art.-No. RF Range[GHz]

DSB-NoiseTemperature

ConversionGain (DSB)

IF-Band-width

Required LO Power

WaveguideLO RF

SHM118 104-132 500 K -5 dB > 16GHz 6 dBm WR15 WR8

SHM137 110-165 500 K -6 dB > 20 GHz 4-7 dBm WR12 WR6.5

SHM150 134-167 450 K -6 dB > 16 GHz 2 dBm WR12 WR6.5

SHM183 167-200 430 K -4 / -5 dB > 16 GHz 4 dBm WR10 WR5.1

SHM220 185-230 500 K -6 dB > 18 GHz 4-7 dBm WR10 WR5.1

SHM280 265-295 700 K -7 dB > 18 GHz 4-7 dBm WR6.5 WR3.4

SHM300 275-330 900 K -7 dB > 18 GHz 4-7 dBm WR6.5 WR3.4

SHM340 310-360 1000 K -6 / -7 dB > 16 GHz 4-7 dBm WR6.5 WR2.8

SHM424 400-440 1100 K -7/ -8 dB > 16 GHz 7 dBm WR4.3 WR2.2

SHM664 644-680 1600 K -8 dB > 16 GHz 4-7 dBm WR3.4 WR1.5

Page 15: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 15

Receiver technology – 183 GHz example

• Best 183 GHz receivers available

• Built in larger numbers

• Noise-injection calibration @183(RPG only manufacturer world wide)

• All ALMA water vapor radiometers equipped with RPG mixers and feeds

183 GHz feeds and sub-harmonicmixers for ALMA-WVR

Page 16: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 16

Improved Diodes: RPG sub-harmonic mixers

Art.-No. RF Range[GHz]

DSB-NoiseTemperature

ConversionGain (DSB)

IF-Band-width

Required LO Power

WaveguideLO RF

SHM118 104-132 500 K -5 dB > 16GHz 6 dBm WR15 WR8

SHM137 110-165 500 K -6 dB > 20 GHz 4-7 dBm WR12 WR6.5

SHM150 134-167 450 K -6 dB > 16 GHz 2 dBm WR12 WR6.5

SHM183 167-200 430 K -4 / -5 dB > 16 GHz 4 dBm WR10 WR5.1

SHM220 185-230 500 K -6 dB > 18 GHz 4-7 dBm WR10 WR5.1

SHM280 265-295 700 K -7 dB > 18 GHz 4-7 dBm WR6.5 WR3.4

SHM300 275-330 900 K -7 dB > 18 GHz 4-7 dBm WR6.5 WR3.4

SHM340 310-360 1000 K -6 / -7 dB > 16 GHz 4-7 dBm WR6.5 WR2.8

SHM424 400-440 1100 K -7/ -8 dB > 16 GHz 7 dBm WR4.3 WR2.2

SHM664 644-680 1600 K -8 dB > 16 GHz 4-7 dBm WR3.4 WR1.5

Page 17: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 17

Sub-Harmonic Mixer: 424 GHz

Tsys=1800 K

(Feed, SHM, IF Amp, Detection)

Tmix=800 to 1200 K

Conversion= –7 dB

LO Power: 5 mW

Page 18: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 18

Sub-Harmonic Mixer: 664 GHz LO Power: 3 mW

Conversion: –7.5 to –9.5 dB

Tmix ≈ 1600 K

Page 19: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 19

Further Schottky Diode Optimization: InGaAs

Only at ACST: InGaAs Diode ■ InGaAs built-in voltage (barrier height) significantly lower than GaAs

(0.2eV compared to 0.8eV)■ Reduced LO power required for SHM at 183 GHz: 0.34 mW (10 dB less!)

183 GHz InGaAs mixer with 0.2 / 0.25 / 0.34 mW LO-power

183

GHz

InGaAs GaAs

Tmix 700 K 500 K

430 K

Conv.

Loss

–6.6 dB –5.5 dB

–4.2 dB

LO

Power

0.34 mW 3.0 mW

2.2 mW

Page 20: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 20

Examples: Frontends and sub-systems for Space

Space qualified local oscillators (Herschel / ESA):8 local oscillator chains from 480 GHz to 1100 GHz

Other space projects: EOS (NASA), ODIN (SSA), FIRST/HIFI, MARFEQ, SAPHIR (CNES), MLS (NASA), FY-3 (China), …

FIRST/HIFI FIRST/HIFI

Page 21: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 21

Space Products (II)

Space qualified front ends (China, FY-3):

183 GHz (4 channels) water vapour sounder

Page 22: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 22

Space Products (III)

Space qualified front ends (China, FY-3):

• 90 GHz dual polarized receiver OMT + LNA + (either Direct Detection or Heterodyne)• 150 GHz dual polarized receiver: OMT + SHM

Page 23: Improvements in Microwave and Sub-mm Frontend Technology for Use up to 900GHz Radiometer Physics GmbH (RPG), Germany Harald Czekala RPG Thomas RoseRPG.

Microwave Technology and Techniques Workshop ESTEC, 2010-05-11 23

• Direct detection with superior performance (over heterodyne) up to 120 GHz (until better MMIC LNA technology becomes available)

• Auto-calibration receivers up to 200 GHz• Cooperation with Schottky diode manufacturers for improved devices• Development of improved mixers and multipliers up to 900 GHz, leading to:

– VNA extenders covering all bands to 500 GHz (and soon even further)– Transmit/Receive systems up to 900 GHz– Excellent sub-harmonic mixers– Outstanding performance at 183 GHz, 424 GHz, 664 GHz

Further steps:■ Substrate Transfer ■ High-Power varactors (driver stages for THz)■ Film Diode Technology ■ Continuing reduction of capacities and size

Results partly supported by:ESTEC Contract 22032/08/NL/JA: Sub-Millimeter Wave Receiver Front-End @ 664 GHzESTEC Contract 21628/08/NL/GLC: Integrated Schottky Structures @ 664 GHz

Thank you!

Conclusion / Summary