IIS Emerald Technology Industrial Indexing Systems, Inc. www.iis-servo.com (585) 924-9181 At-A-Glance Designed to control high speed √ production machinery Ideal for web control, synchronized √ cut-off, form-fill-seal, cut and seal, punching and forming applications For use in the manufacture of metal, √ plastic, paper, and film products Inexpensive software tools for √ application development and system commissioning Functions as a single axis √ programmable controller with a built-in servo drive or in a network. Select from a wide range of √ servomotors with power ranging from 400 watt to 20 Kw Access and control up to 32 digital √ and 2 analog I/O points per drive Communication Ports provide √ operator interface connectivity Select from a wide range of Servo Motors Emax Drives and ESM-Series Motors
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IIS Emerald Technology - iis-servo.com · With a simple switch setting, the Emerald Emax drive becomes a full featured automation system. ... DC, low voltage, and high voltage requirements.
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A t - A - G l a n c eDesigned to control high speed √production machinery
Ideal for web control, synchronized √cut-off , form-fi ll-seal, cut and seal, punching and forming applications
For use in the manufacture of metal, √plastic, paper, and fi lm products
Inexpensive software tools for √application development and system commissioning
Functions as a single axis √programmable controller with a built-in servo drive or in a network.
Select from a wide range of √servomotors with power ranging from 400 watt to 20 Kw
Access and control up to 32 digital √and 2 analog I/O points per drive
Communication Ports provide √operator interface connectivity
Select from a wide range of Servo Motors
Emax Drives and ESM-Series Motors
The Emerald Series servo drives and motors use the latest servo technology to bring cost effective solutions to the automation market. A wide range of sizes and feature rich functions make the Emerald servo drive the most versatile servo system on the market. This advanced control design minimizes hardware cost while maximizing performance.
In single-axis applications the Emerald Emax drive can be enabled as a stand-alone position controller and drive combination. With a simple switch setting, the Emerald Emax drive becomes a full featured automation system.
As a multi-axis Emerald system you use the same programming language when the Emax is networked with the multi-axis EMC-2100 programmable automation controller. Common drive hardware can reduce spares inventory.
Emerald Emax features:Analog I/O, one +/- 10 volt input and one PWM style »output,Auxiliary encoder, ABZ RS422 interface with an »optional resolver interface also available.Two high-speed position “trap” inputs for storing a »snap shot of a encoder position relative to a sensor to provide web or product registration control.The Extended I/O bus will interface up to two Em- »erald 16 position I/O racks (ESD-IO16) providing an additional 32 I/O points per drive. Two rack types are available to meet AC, DC, low voltage, and high voltage requirements. Seven segment status display for quick fault deter- »mination.Watchdog timer with safety loop contact for external »shut-down control.
High-speed digital signal processing (DSP) hardware »to control motor position, velocity and torque. Selectable current loop switching frequency; Choose »the 16 KHz frequency when maximum performance and minimum audible noise is required or choose either 4 or 8 KHz for maximum power. USB port for easy interfacing to laptop PC for pro- »gramming, drive diagnostic and setup procedures. Designed to operate in the industrial environment at »temperatures of up to 55C° at full rated power.
The Emerald EMAX is available in 7 size ranges: 5, 10, 20, 40 and 60 amp @ 220 VAC and 25 and 50 amp @ 440 VAC. Emerald servo motors are available from
400W to 21Kw, 1500 to 3400 RPM rated speeds with low and medium rotor inertia versions.
Emerald Emax Drive Overview
ESD-5220 Vac
ESD-10220 Vac
ESD-20220 Vac
ESD-40220 Vac
ESD-25440 Vac
ESD-50440 VacESD-60
220 Vac
Emerald Emax Lineup
Signal interface for Emerald Emax
Industrial Indexing Systems, Inc.(585) 924-9181
www.iis-servo.com
Emerald Emax Drive OverviewServo Motor Sizing Servo motor selection starts with a complete description of the mechanical system entered to the Servo Mechanical Analysis (SMA) software.
The resulting analysis shows all performance data for the motor and drive package selected from our database. Free pre-sales support is always available to assist you in the selection of the motor and drive.
Menus from the confi guration window allow you to select and confi gure all the devices in your system for fast and easy setup.
The EDE program code editor is content sensitive and easy to use. The Emerald Motion Language (EML) is a straight forward language that uses a standard structure with mature functions tailored to the real-time aspects of motion control.
Application DevelopmentThe Emerald Development Environment (EDE) provides project management utilizing a system component confi guration window to manage all the drives, I/O devices and fi les used in an automation system.
The EDE provides a debugging window for program development support. Watch data values, trace the program fl ow and view network device status in real-time.
Commissioning SupportSoftware tools are available for setup and tuning the ESD drive system. To assure the required motor response is achieved, eDrive for the Emerald ESD-Series system provides multiple scope functions that display real-time motor velocity and torque responses.
Menus for the basic types of systems are provided for analyzing ballscrew, conveyor, chain, and feedroll systems.
Emax Software Tools
Once the motor and the drive are installed you can fi ne tune the motor’s response by adjusting the servo loop parameters for maximum performance.
Once the motor and the drive are installed you can fi ne tune the motor’s response by adjusting the servo loop parameters for maximum performance.
Type Frame Size
Shaft Dia.
Pilot Dia. Power Speed
RatedTorque Rated
Speed Max
Torque Max Inertia Matching
Drive Servo Motor
mm mm mm watts rpm Nm rpm Nm kg-m2 x10-4 ESD-# ESM#
Metric to English conversion key: 8.85[ y ]Nm = in-lbs 0.03937[ y ]mm = inches
Type A Low inertia, high torque motors for quick response and frequent repetitive motion.Type B Medium inertia motors for applications that require stable velocity and rigid shaft control. Type C Compact motors with small weight and quick response.Type D Heavy-duty motors with maximum torques of 298 Nm up to 2400 rpm.
NOTE: Additional motors sizes and styles are available but are not listed in the table above. Please call or e-mail us if you have other requirements like wash-down, explosion-proof, and stainless servo motors. Servo rated gear-boxes are available for any servomotor we offer. Free motor sizing software is available.
Emerald Servo Motor Overview
Digital Input and Output Expansion Racks
To expand the number of I/O points on the Emax Series drives, a choice two Itypes of I/O rack assemblies are available. Each drive can connect to two I/O racks for 32 positions per drive.
The ESD-IO16-DC rack is a 16 position, 10 to 32 volt DC interface that is software confi gurable. No modules need to be installed and each position can be an output or an input.
The ESD-IO16 rack is a hardware confi gurable, 16 position unit that accepts standard modules for AC/DC, high and low voltage, input or output interfacing.
Adjustable Speed Drives (VFDs) with an interface adapter (DNET-104) for the DeviceNet network; VFD Drive range: 220Volt/440Volt, 3 Phase, up to 20 HP.
DNET-104
Servo MotorsMade-to-order and in-stock servo motors are available for standard, severe duty, stainless, wash-down and explosion proof applications.
Servo-rated GearboxesOur per-sales support team will help specify servo-rated gearboxes for light duty or heavy duty applications that will match the servomotor for the best system performance possible...guaranteed.
THA-2-4096
Master EncodersEncoders, cables and breakout assemblies are available for the Master Encoder interface port on the Emerald Emax Series drives. Various encoder lines counts are in stock.
ESD-IO16-DC
ESD-IO16
The ESD-ACE and the ESD-ACR modules are used to provide position loop control for legacy analog interface drives on the SERCOS II network. Mainly used to replace position loop functionality of the legacy MSC-250 and MSC-850 controllers, the DIN-rail mountable ESD-ACR
modules can be used in new designs where a resolver is used as a master source device or where an interface to an adjustable speed drive is required on the network. For encoder feedback position loops, use the ESD-ACE module. The ESD-ACE and the ESD-ACR modules also include features such as the hi-speed position trap input with a holding register for registration applications, and one general purpose 12 bit analog output.
SERCOS II Networking Accessories
Emerald System Accessories
For applications involving multiple servo motors the EMC2100 Emerald Programmablre Automation Con-troller is available to connect and control up to 32 Emax Series drives to form a SERCOS II automation network. The EMC-2100 real-time operating system can coordinate servomotors, digital inputs outputs, analog sensors, and rotary sensors, at the same time providing com-munications to operator interface devices and corporate data centers over TCP/IP Ethernet. Program and data storage is provided with a front panel SD card slot and controller health status is displayed with a seven segment display.
Brundage Associates, Inc.Area: NJ, Downstate NY, Eastern PA, DE, MD John Boyle (742)714-1330Email: [email protected]
INA Corporation LimitedArea: South Korea Keh Chol Shin 82 2 2026 0660Email: [email protected]
Team IISOur objective is to bring state-of-the-art servo system products to practical use on the factory fl oor. Whether it is a complete turnkey system or servo components, IIS’ commitment to quality products and personalized support is unsurpassed. Our business philosophy is pretty simple. We take responsibility for everything we sell. By doing that we make a long-term commitment to our customer’s success.
Headquarters in Victor NYTo accommodate the steady growth we’ve enjoyed over the years, our facility has been expanded several times to its present 17,000 square foot capacity. This location houses all critical departments - Sales, Marketing, Applications Engineering, R&D, Production, Warehouse, Panel Shop, Quality Control and Customer Support. Having everything under one roof speeds communications and provides better service to our customers.
Brundage Associates, Inc.Area: NJ, Downstate NY, Eastern PA, DE, MD
Amaral Automation AssociatesArea: CT, Eastern NY
Motors Drives & Gears + ControlsArea: TX, OK, AR
Automation Niagara, Inc.Area: Canada
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Ethernet is a trade mark of XEROX, SERCOS is a trade mark of SERCOS Inter-national e. V., DeviceNet is a trade mark of ODVA, Velconic is a trademark of Toshiba Machine .