Iduction Quarry Se west bokaro

7/30/2019 Iduction Quarry Se west bokaro

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1West Bokaro Q-SE

West Bokaro

Mining Stream

Quarry - Sou th Eas tern


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2West Bokaro Q-SE

West Bokaro Seam Wise Reserve 1.11.2008

West Bokaro

WASHERY

FRS

Sec_C

Sect._DQuarry_SE

Housing

Dump Dump

Dump

Dump

G.M. Office

Banji

N

DURUN.E.BLOCK

KARMATIA

CMC

Mine office

Quarry_AB

Qyarry_E

Central Side


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3West Bokaro Q-SE

Our Operations

Blasting Shovelling Dumping

Overburden Removal

Coal Loading

Coal Crushing

Coal

Beneficiation

Despatch

Coal Mining & Beneficiation

Environmental

Measures

Earth filling

Afforestation

Drilling


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4West Bokaro Q-SE

Raw Coal Production till FY20


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5West Bokaro Q-SE

Box Cut 1 & 2

Box Cut _3

Box Cut _4

Quarry SE Work ings


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6West Bokaro Q-SE

Q-SE Equ ipment f leet

Excavators : 6 ( 4 Shovels : 14.8 m3, 2 Loaders : 15.8 m3)Rear Dumpers : 40(95 T)Rotary Drills : 7 (150 mm).

Graders :2

(16 H)

Dozers : 7 TD and2 WD.Explosive Used : SME (Orica)


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Best Practices

7 days working.

Staggered weekly day of rest and canteen breaks.

Two grade system without supervisory level.

Semi-mobile canteens and field offices.

Ergonomically designed equipment.

Competency mapping- 4Q Toyota Model

Electronic Display Board.

GPS Online Data Management.



EMPLOYEE SATISFACTION

- Reward & Recognition

- SHABASH

- Attractive Incentive Bonus

- SGA recognition

- Aspire / SIPs recognition

- Suggestion Reward

- Rewarding Performances in JDCs

- Long Service award ( 20, 25,30,35,40 Years)



ACHIVEMENT OF THE

TRAINING PROCESSES

REDUCED TRAINING PERIOD (18 TO 6 MONTHS)

EASY ACCEPTABILITY TO WORLDS BEST

OPERATING PRACTICES.

GREENTRAINEES TRAINED AS TRAINERS .

FIELD TRAINING TIME REDUCED DRASITICALLY

FROM SEVERAL MONTHS TO AVERAGE 3 WEEKS.TRAINEDTO HANDLE ALL POSSIBILE TYPES OF

EMERGENCIES.

ENABLER FOR ACHIEVING BENCHMARK

OPERATING PARAMETERS.



OUTDOOR ADVENTURE TRG.

BY TSAF.

TECHNICAL TRG. AT SNTI

HMV COURSE AT JSR.

PROCESS ORIENTED TRG. AT

WB.

TRAINING BY OEMS

SIMULATOR BASED TRAINING

TRG. BY EXPERT INTERNTL

TRAINERS + OJT.

OUTDOOR ADVENTURETRAINING BY TSAF

GREEN TRAINING PROGRAMME



SIMULATOR TRAINING



SIMULATOR TRAINING

Teaches correct control procedures from safety, production

and machine wear and tear perspectives.

Starting the truck Reversing under a shovel Dumping



SIMULATOR TRAINING

Simulators...

Creates an environment very similar to a real machine at work



SIMULATOR TRAINING

Exposes the operator to various simulated events many

too dangerous or difficult to test for real.

Dust or Fog Road Surfaces



SIMULATOR TRAINING

Records the operator's reactions together with vital machine

operating information



SIMULATOR TRAINING

Gives out an operator's detailed report, and can "play back"

the operator's session to evaluate his performance.



Quarry Production in Process



Canteen


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19West Bokaro Q-SE

Locker Room


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20West Bokaro Q-SE

GREENERY AT SHOPFLOOR


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21West Bokaro Q-SE

Quarry SE at Night (Face)


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Quarry SE at Night (Haul Road)


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Quarry SE at Night (Dump yard)


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24West Bokaro Q-SE

Quarry SE at Night (Installations)


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25West Bokaro Q-SE

OB DUMP UNDER RECLAIMATION


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26West Bokaro Q-SE

Thank you


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27West Bokaro Q-SE

Location


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28West Bokaro Q-SE

A brief history

West Bokaro becomes a Division of Tata Steel1972

Management taken over by M/s West Bokaro (P)Ltd., a wholly owned subsidiary of Tata Steel

1952

Mine comes into existence as M/s Bokaro &Ramgarh Ltd. Management of mine given to M/s

Anderson Wright

1947


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29West Bokaro Q-SE

A Division of TATA STEEL, providing 48% coking coal & 100%

thermal coal requirement of the Company

We also provide 34% of the thermal coal requirement of Jojobera

Plant, Tata Power

Employee strength 3411 of which 40% are technically qualified

12 % unskilled , Mostly employment on land basis

Location: 200 kms North of Jamshedpur

Leasehold: 4300 acres

West Bokaro : An Introduction


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30West Bokaro Q-SE

Our customers and Products

Clean Coal

Middlings

Tailings

Rejects

Coke Plant,TISCO

Power Engg., TISCO

Brick Kilns

Captive Power Plant

Ash 13 %

Ash 38-41 %

Ash 35-38 %

Ash 66-68 %

Our Key Customers

Tata Power

Products


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31West Bokaro Q-SE

Overland Conveyor

Transportation of Material

Ropeways


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32West Bokaro Q-SE

Quick Loading Complex, Chainpur


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EMPLOYEE SATISFACTION

- Joint consultation Foras

Joint Departmental Council

Central Joint Council

JCCM

(Department Level)

(Divisional Level)

(Apex Level)

Frequency

Quarterly

Monthly

Quarterly


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34West Bokaro Q-SE

CONDUCIVE WORK ENVIRONMENT

ISO 14001 Certified

Towards OHSAS 18000 certification

Ergonomically Designed equipment

Review of Safety & Environment every Day

Haul Road Profile Mapping (ASI)

Adoption of Total Productive Maintenance (TPM)


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35West Bokaro Q-SE

Quality of Life

Free Electricity & Fuel Free Accommodation to employees

Free Education

Coaching & Career counseling

Schemes like Employees Family Benefit Scheme and

Medical Separation Scheme

Club, Recreation & Community Centers

Parks & Gardens 60 bedded hospital

A i i


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36West Bokaro Q-SE

Aspiration

To be the most admired unit in

the Coal Industry


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End o f Presentat ion

Iduction Quarry Se west bokaro

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