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3
Please refer to “Terms of Use of Master Catalog” on page 22.22
Table of ContentsHook-Up & Lead Wire Page No.
Introduction: UL Style & CSA Type Listings 3.2PVC 3.3–3.8
Test Prod Wire: PVC and Rubber Insulation 3.23–3.24Gas Tube Sign and Ignition Cable 3.24
GTO-10: 10kV, 105°C 3.24Magnet Wire 3.25Shielding and Bonding Cable 3.26Direct Burial Cable: Roadway Loop Cables (14 AWG) 3.26Bus Bar, Antenna and Aluminum Ground Wire 3.27Technical Information 3.28–3.32
Conductor and Insulation Materials 3.28Insulation Characteristics and Color Codes 3.29Current Carrying Capacity 3.30Temp Ranges and Classifications/Conductor Configurations 3.31Packaging 3.32
Hypalon and Teflon are DuPont trademarks.
Hoo
k-Up a
nd L
ead W
ire
3.1
H O O K - U P & L E A D W I R E 3.2
Introduction
Belden® hook-up and lead wire productsare manufactured in a variety of materials,sizes and designs to meet rigid industry andgovernment specifications. Manufacturedin-house, our hook-up and lead wire manu-facturing process begins with copper rod.Our rubber formulation and plastic mixingfacilities give us complete control of theproduct from start to finish. As a result,consistent quality of these products isalways assured.
Our hook-up and lead wire products can beused in a wealth of applications includinginter-connection circuits, internal wiring ofcomputer and data processing equipment,appliances, lighting, motor leads, heatingand cooling equipment, harness fabricationand automotive.
Most of our hook-up and lead wire constructions are available from stock in awide variety of colors and packages. Manyof these are available off the shelf from distributors. If you have a new or unusualapplication or you cannot find hook-up orlead wire in this catalog section that meetsyour technical requirements, contactTechnical Support at 1-800-BELDEN-1.
Special Ordering Information
Number Printed Wire
Thermosetting and thermoplastic construc-tions can be supplied with printed numbers.Price and delivery information is availableupon request.
Hypalon and Neoprene Constructions
These constructions may require a specialtopcoat to facilitate printing by customers.Minimum order is 5000′ per AWG. Pleaseorder the standard item and specify “Top-Coated” and specify color. Ordersmust be in multiples of standard packages.Price and delivery information is availableupon request.
Manufacturer’s Identification
Identification of the hook-up and lead wire isprovided by our UL and CSA files numbersor printed name on the wire jacket.
Appliance Wiring Material (AWM)
Appliance Wiring Material is UnderwriterLaboratories, Inc.’s recognized covering of insulated wire and cable intended forinternal wiring of appliances and equipment.Each construction satisfies the requirementsfor use in particular applications. Wiringmaterials recognized under this classificationbear the Underwriters’ “Appliance WiringMaterial Label.”
PageNo.
Temp.Rating
BeldenSeries
Number
1007 TR-64 328, 99 80°C 3.4
1015 TEW 327, 99, 89 105°C 3.5
1028 TEW 99, 89 105°C 3.6
1061 AWM 99 80°C 3.3
1180 — 830 200°C 3.9
1213 — 830 105°C 3.10
1283 TEW 99 105°C 3.6
1371 — 830 105°C 3.11
1569 TRSR-64 99 105°C 3.4
1855 — — 80°C 3.24
3044 CL902 315 90°C 3.18
3046 CL903 315, 325 90°C 3.18
3048 CL902 315 90°C 3.18
3049 CL902 315 90°C 3.18
3069 SEWF-2 308 150°C 3.21
3070 SEWF-2 308 150°C 3.21
3071 SEW-2 324 200°C 3.20
3074 SEW-2 324 200°C 3.20
3075 SEW-2 324 200°C 3.20
3101 SEWF-2 308 150°C 3.21
3123 — 340 150°C 3.21
3125 SEW-2 308 200°C 3.20
3126 SEW-2 308 200°C 3.20
3135 — 334 200°C 3.19
3173 CL1251 356 125°C 3.14
3190 CL1052 349 105°C 3.17
3191 CL1052 344 105°C 3.16
3192 CL1052 344 105°C 3.16
3193 CL1052 344 105°C 3.16
3195 CL1251 356 125°C 3.14
3196 CL1251 356 125°C 3.14
3199 CL1054 357 105°C 3.14
3212 AWM 333 150°C 3.19
3213 AWM 333 150°C 3.19
3214 AWM 333 150°C 3.19
3239 — — 80°C 3.22
3321 AWM 354 150°C 3.15
3340 CL1254 371 150°C 3.12
3374 CL1254 371 150°C 3.12
3436 CL1251 354 150°C 3.15
3484 AWM 372 125°C 3.13
3499 — 375 150°C 3.13
GTO-10 GTO-10 390 105°C 3.24
SIS — 310 90°C 3.15*These UL Styles are the Belden product which are listed in this catalog.
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
1000* 304.8 11.0 5.00 2–5, 7, 9, 10*Stripe colors on stock solid colors. Striping adder of $8.00/1000 ft. for one or two stripes. 10,000 ft. minimum order for color combination. Put-up will be subject to two pieces ±10% per spool with a minimum length of 100 ft.
UL AWM Style 1061300V, 80°C (CSA AWM)
Product Description
Tinned copper, semi-rigid PVC insulation(solid conductors suitable for wire wrapapplications).
Solid Conductor
Stranded Conductor
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
*Stripe colors on stock solid colors. Striping adder of $8.00/1000 ft. for one or two stripes. 10,000 ft. minimum order for color combination. Put-up will be subject to two pieces ±10% per spool with a minimum length of 100 ft.
†May contain more than one piece. Minimum length of any one piece is 200 ft.
UL AWM Style 1007300V, 80°C(CSA Type TR-64, 90°C)(JQA-F-)VW-1
Recommended maximum baking cycles: 24 hours @ 300°F (149°C)
Stranded tinned copper conductor (Uni-Strand®)
H O O K - U P & L E A D W I R E 3.4
PVC
Dual-Rated • 300V, 80°C and 300V, 105°C (UL & CSA)
UL AWM Style 1007 and 1569 • CSA Types TR-64 and TRSR-64 • JQA-F-9928 28 (7x36) .015 .38 .047 1.19 100 30.5 .2 .1 1–5, 7, 9, 10, 13
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
UL AWM Style 1007300V, 80°C(JQA-F-)VW-1
Product Description
Tinned copper, PVC insulation. Rated 80°C, 300V. Rated 600V peak for electroniccircuits, and internal wiring of electronicand electrical equipment.
H O O K - U P & L E A D W I R E 3.5
PVC
3•
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-Up
and
Lead
Wire
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
*Stripe colors on stock solid colors. Striping adder of $8.00/1000 ft. for one or two stripes. 10,000 ft. minimum order for color combination. Put-up will be subject to two pieces ±10% per spool with a minimum length of 100 ft.
†May contain more than one piece. Minimum length of any one piece is 200 ft.
UL AWM Style 1015600V, 105°C (CSA Type TEW)(JQA-F-)VW-1
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
MW-C12 (65) A 1000* 304.8 24.0 10.9 1–10*Stripe colors on stock solid colors. Striping adder of $8.00/1000 ft. for one or two stripes. 10,000 ft. minimum order for color combination. Put-up will be subject to two pieces ±10% per spool with a minimum length of 100 ft.
B-16 1000 304.8 10.0 4.5 1–10,* 14-22*Stripe colors on stock solid colors. Striping adder of $8.00/1000 ft. for one or two stripes. 10,000 ft. minimum order for color combination. Put-up will be subject to two pieces ±10% per spool with a minimum length of 100 ft.
**Certification available upon special request.
H O O K - U P & L E A D W I R E 3.7
PVC
3•
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-Up
and
Lead
Wire
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
(Type B) MIL-W-16878/1-PVC600V, 105°C**
Product Description
Tinned copper, PVC insulation. Covers insulated wire for internal wiring of meters, panels, and electrical or electronicequipment. Temperatures to 105°C. For high-temperature MIL-Spec hook-up wire, see pages 3.9 to 3.11.
(Type MW) MIL-W-76C-PVC1000V, 80°C**
Product Description
Tinned copper, PVC insulation, mediumwall. The extruded PVC insulation is flameand ozone resistant and inert to mostchemicals, oils, and solvents. Covers single conductor, PVC insulation hook-upwire for internal wiring of electrical andelectronic equipment.
Solid Conductor
Stranded Conductor
H O O K - U P & L E A D W I R E 3.8
PVCHook-Up Wire on Racks
Wire Dispenser Kits
Product Description
Great for R and D labs, engineers, servicemen and hobbyists.
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
1000 ▲ 304.8 12.0 5.4 1–10*Complies with MIL-W-16878 except stranding.†100 ft. put-ups are exact, but may contain 2 pieces max.††100 ft. put-ups are exact, one piece.▲May contain more than one piece. Minimum length of any one piece is 25 ft.
Stranded silver-coated copper conductorinsulation with extruded TFE Teflon.
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
Teflon is a DuPont trademark.
H O O K - U P & L E A D W I R E 3.10
Teflon®
High-Temperature
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
*Complies with MIL-W-16878 except stranding.†100 ft. put-ups are exact, but may contain 2 pieces max. Minimum length of any one piece is 25 ft.††100 ft. put-ups are exact, one piece.▲May contain more than one piece. Length may vary ±10% from length shown.
1000 ▲ 304.8 4.0 1.80 1–3, 5–9††100 ft. put-ups are exact, max. 2 pieces. Minimum length of any one piece is 25 ft.▲May contain more than one piece. Length may vary ±10% from length shown.
Stranded silver-coated copper conductorinsulation with extruded TFE Teflon.
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
1000 ▲ 304.8 11.0 5.0 1–10*Complies with MIL-W-16878 except stranding.†100 ft. put-ups are exact, one piece.▲May contain more than one piece. Length may vary ±10% from length shown.
▼Separator over conductor.†May contain more than one piece. Length may vary ±10% from length shown.††May contain more than one piece. Minimum length of any one piece is 200 ft.*100 ft. put-ups are exact, one piece.**200 ft. put-ups are exact, but may contain 2 pieces max. Minimum length of any one piece is 50 ft.
UL AWM Style 3340 and 3374600V, 125°C Flex/150°C No Flex(CSA Type CL1254)
Product Description
The insulation used for this High-Temperature lead wire is a chemically cross-linked ethylene-propylene diene elastomer. Never before could you find many of the characteristics that are found in Silicone and Hypalon® combined into one insulation. This 150°C EPDM wire offersmore abrasion resistance than Hypalon…has the temperature rating of Silicone…at a price less than Silicone. EPDM hasexceptional qualities that help you achievenew levels of economy and quality. 150°CEPDM wire is recommended for Class 130(B), 155(F) and also in some 180(H) systems. It’s UL Recognized under Style 3374 as a 150°C—600V ApplianceWiring Material. The CSA Listing, as a coil lead, is 125°C, 600V. For additional technical information, see TechnicalInformation pages at the end of this section.
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
Separator
Hypalon is a DuPont trademark.
H O O K - U P & L E A D W I R E 3.13
EPDMHigh-Temperature
3•
Hook
-Up
and
Lead
Wire
600V, 125°C (UL & CSA)
UL AWM Style 3484 • CSA Type AWM 37222 22 (7x30) .030 .76 .093 2.36 * * * * Special Order*
*50 ft. put-ups are one piece, exact.†250 ft. put-ups are exact, but may contain 2 pieces max. Minimum length of any one piece is 50 ft.††May contain more than one piece. Length may vary ±10% from length shown.
UL AWM Style 3484600V, 125°C(CSA Type AWM)
Product Description
This series of EPDM (ethylene-propylenediene elastomer) will provide you with alead wire which possesses excellent characteristics. The reduced wall thicknessresults in a UL and CSA Rating of 600V,125°C. For additional technical information,see Technical Information pages at the end of this section.
UL AWM Style 34997500V, 150°CHigh-Voltage EPDM
Product Description
The insulation used for this High-Voltagewire is a chemically cross-linked ethylene-propylene diene elastomer with a separatorfor improved strippability. EPDM is naturallycorona resistant and more heat resistantthan many other rubber compounds and is able to take the longer bake cycles frequently needed for the big jobs. EPDMhas superior weather resistance and low temperature pliability. EPDM is used in many high voltage applications. For additional technical information, see Technical Information pages at the end of this section.
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
[13.61 (133x.36)]**Separator over conductor.†May contain more than one piece. Minimum length of any one piece is 50 ft.††May contain more than one piece. Minimum length of any one piece is 200 ft.
300V, 105°C (UL & CSA)
UL AWM Style 3199 • CSA Type CL105435722 22 (7x30) .015 .38 .062 1.58 * * * * Special Order*
*Contact Belden’s Customer Service Department for order requirements. 1-800-BELDEN-1.††May contain more than one piece. Minimum length of any one piece is 200 ft.
UL AWM Style 3173, 3195, 3196600V, 125°C (CSA Type CL1251)
Product Description
This insulation is a chemically cross-linkedpolyethylene applied in a single extrusion.This construction has excellent thermalaging characteristics, moisture resistance,and solvent resistance. It provides an economic alternative to Hypalon whereextreme flexibility is not required. The insulation resists deformation when subjected to momentary high temperaturesin customer assembly processes. The 356-series of XL-DUR is recommended for Class 130(B) as motor leads.
This insulation is a chemically cross-linkedpolyethylene applied in a single extrusion.This construction has excellent thermalaging characteristics, moisture resistance,and solvent resistance. It provides an economic alternative to Hypalon® whereextreme flexibility is not required. The insulation resists deformation when subjected to momentary high temperaturesin customer assembly processes.
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
Stranded tinnedcopper conductor
Stranded tinnedcopper conductor
Hypalon is a DuPont trademark.
Separator
H O O K - U P & L E A D W I R E 3.15
3•
Hook
-Up
and
Lead
Wire
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
† Spools may contain more than one piece. Length may vary ±10% from length shown.
UL AWM Style 3436 and 3321XL-Dur — 600V, 150°C(CSA Type CL1251 and AWM)
Product Description
This series of chemically cross-linked polyethylene lead wire is available for higher temperature applications. It is ULRecognized to 600V, 150°C. As with othercross-linked lead wire, it has excellent heataging characteristics in combination withexcellent electrical and physical properties.
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
[sq.mm](stranding in mm) Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
Stranded tinnedcopper conductor
600V, 90°C (UL)
UL Type SIS • VW-131014 14 (41x30) .030 .76 .144 3.66 2500 † 762.2 50.0 22.7 8
†Spools may contain more than one piece. Length may vary ±10% from length shown.††May contain more than one piece. Minimum length of any one piece is 200 ft.
UL Type SIS — 600V, 90°C (UL)
Product Description
For wiring switchboards, panelboards, distribution boards, including instrumentand control wiring in these applications.The wire is covered by a separator forimproved strippability.
3000 ▼ 914.4 114.0 51.8 10†100 ft. put-ups are one piece, exact. ††250 ft. and 500 ft. put-ups are exact, may contain 2 pieces max. Min. length 50 ft.▼May contain more than one piece. Minimum length of any one piece is 200 ft.
UL AWM Style 3191600V, 105°C (CSA Type CL1053)
Product Description
This insulation is chlorosulfonated polyethylene. Hypalon insulation has excellent heat resistance, color stability and electrical properties. Hypalon is recommended for motor leads for Class130(B) insulation systems. It may be considered as an alternative to Silicone rubber to withstand 155°C varnish baking temperatures, but is not suitable for operating temperatures above Class 130(B).
Recommended maximum baking cycles: 24 hours @ 300°F (149°C)
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
[sq.mm](stranding in mm) Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
H O O K - U P & L E A D W I R E 3.16
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
[108.37 (805x.41)] 250 †† 76.2 215.0 97.7 10*Separator over conductor. **CSA requires additional wall thickness in sizes 10 AWG and larger to meet CL1053 requirements.†50 and 100 ft. put-ups are one piece, exact. ††250 and 500 ft. put-ups are exact, may contain 2 pieces max. Min. length 50 ft.▲1000 ft. put-ups exact, may contain 3 pieces max. Minimum length of any one piece is 50 ft.▼May contain more than one piece. Minimum length of any one piece is 200 ft.
UL AWM Style 3191, 3192, 3193 600V, 105°C(CSA Type CL1052, 300V)
Product Description
This insulation is chlorosulfonated polyethylene. Hypalon insulation has excellent heat resistance, color stability and electrical properties. Hypalon is recommended for motor leads for Class130(B) insulation systems. It may be considered as an alternative to Silicone rubber to withstand 155°C varnish baking temperatures, but is not suitable for operating temperatures above Class 130(B).
Recommended maximum baking cycles: 24 hours @ 300°F (149°C)
Stranded Conductor
Separator Over Conductor
Stranded tinned copper conductor
Hypalon is a DuPont trademark.
Separator
H O O K - U P & L E A D W I R E 3.17
3•
Hook
-Up
and
Lead
Wire
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
Hypalon®
300V, 105°C (UL & CSA)
UL AWM Style 3190 • CSA Type CL105234922 22 (7x30) .030 .76 .093 2.36 5000 †† 1524.0 35.0 15.9 10
*Contact Belden’s Customer Service Department for order requirements. 1-800-BELDEN-1.†May contain more than one piece. Minimum length of any one piece is 50 ft.††May contain more than one piece. Minimum length of any one piece is 200 ft.
UL AWM Style 3190300V, 105°C(CSA Type CL1052)
Product Description
This insulation is chlorosulfonated polyethylene. Hypalon insulation has excellent heat resistance, color stability and electrical properties. Hypalon is recommended for motor leads for Class130(B) insulation systems. It may be considered as an alternative to Silicone rubber to withstand 155°C varnish baking temperatures, but is not suitable for operating temperatures above Class 130(B).
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
[sq.mm](stranding in mm) Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
*Separator over conductor.**CSA requires additional wall thickness in sizes 10 AWG and larger to meet CL903 requirements.†May contain more than one piece. Minimum length of any one piece is 50 ft.††May contain more than one piece. Minimum length of any one piece is 200 ft.
300V, 90°C (UL & CSA)
UL AWM Style 3044 • CSA Type CL90231520 20 (10x30) .030 .76 .100 2.54 500 † 152.4 5.0 2.3 10
†May contain more than one piece. Minimum length of any one piece is 50 ft.††May contain more than one piece. Minimum length of any one piece is 200 ft.
UL AWM Style 3044300V, 90°C (CSA Type CL902)
Product Description
Neoprene insulation has good heat agingcharacteristics and is an excellent low-costmotor lead wire. It may be considered foruse in hazardous locations and is beingused in explosion-proof motors recognizedby UL. 12 AWG and smaller sizes are duallabeled UL and CSA.
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
H O O K - U P & L E A D W I R E 3.18
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
Stranded tinned copper conductor
UL AWM Style 3046, 3048, 3049600V, 90°C(CSA Type CL903 available as shown)
Product Description
Neoprene insulation has good heat agingcharacteristics and is an excellent low-costmotor lead wire. It may be considered foruse in hazardous locations and is beingused in explosion-proof motors recognizedby UL. 12 AWG and smaller sizes are duallabeled UL and CSA.
F o r m o r e i n f o r m a t i o n , c o n t a c t B e l d e n Te c h n i c a l S u p p o r t : 1 - 8 0 0 - B E L D E N - 1 • w w w . b e l d e n . c o m
Silicone RubberBraidless
600V, 150°C (UL & CSA)
UL AWM Style 3212 • CSA Type AWM33322 22 (7x30) .045 1.14 .125 3.18 * * * * Special Order*
UL AWM Style 3214 • CSA Type AWM33390† 1/0 (262x24) .080 2.03 .594 15.09 250◆ 76.2 108.3 49.2 10
[53.73 (262x.51)]*Contact Belden’s Customer Service Department for order requirements. 1-800-BELDEN-1.†Separator over conductor.◆◆250 ft. put-ups are exact, but may contain 2 pieces max. Minimum length of any one piece is 50 ft.▲▲May contain more than one piece. Length may vary ±10% from length shown.
600V, 200°C (UL)
UL AWM Style 313533418 18 (7x26) .030 .76 .111 2.82 * * * * Special Order*
*Contact Belden’s Customer Service Department for order requirements. 1-800-BELDEN-1.
UL AWM Style 3212, 3213, 3214600V, 150°C (CSA Type AWM)
Product Description
The 333 series of braidless Silicone 150°Clead wire features easy and clean strippingwithout the problems associated with glassbraid wire. It has excellent physical andmechanical strength properties. BraidlessSilicone lead wire is also recommended for consideration in applications requiringClass 155(F) or Class 180(H) materials.Recommended for high-temperature applications in motors, lighting fixtures,clothes dryers, stoves, therapeutic andelectronic devices. It is recommended thatvarnish compatibility be checked beforeproduction. Some rigid varnishes may causecracking when the wire is severely bent.
Recommended maximum baking cycles: 24 hours @ 410°F (210°C)
Stranded Conductor
Separator Over Conductor
UL AWM Style 3135600V, 200°C
Product Description
The 334 Series is for use only in totallyenclosed systems.
Recommended maximum baking cycles: 24 hours @ 410°F (210°C)
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
[sq.mm](stranding in mm) Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
*Separator over conductor.†May contain more than one piece. Length may vary ±10% from length shown.††May contain more than one piece. Minimum length of any one piece is 200 ft.▲▲50 ft. and 100 ft. put-ups are one piece, exact.◆◆250 ft. put-ups are exact, but may contain 2 pieces max. Minimum length of any one piece is 50 ft.
UL AWM Style 3071, 3074,3075, 3125 and 3126600V, 200°C (CSA Type SEW-2)VW-1
Product Description
UL recognizes finer strands on the 150°Crated wire. The Silicone insulation stripsclean and easy. The glass braid providesadditional abrasion resistance and is treatedto prevent fraying. Recommended for high-temperature applications in motors,lighting fixtures, clothes dryers, stoves,therapeutic and electronic devices. Thesewires can be used with Class 130(B), 155(F)or 180(H) insulation systems.
Recommended maximum baking cycles: 24 hours @ 410°F (210°C)
Stranded Conductor
Separator Over Conductor
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
[sq.mm](stranding in mm) Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
H O O K - U P & L E A D W I R E 3.20
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Treated glass braid(lacquered)
Silicone rubber Stranded tinnedcopper conductor
Separator
H O O K - U P & L E A D W I R E 3.21
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††May contain more than one piece. Minimum length of any one piece is 200 ft.
Mercury SwitchUL AWM Style 3123600V, 150°C
Product Description
Suitable for mercury switches when protected against mechanical abuse. This wire has a tough, flexible Siliconeinsulation that remains flexible over a wide temperature range: +150°C to -55°C.
Silicone RubberGlass Braid and Mercury Switch Wire
UL AWM Style 3101 • CSA Type SEWF-230810 10 (65x28) .045 1.14 .239 6.07 100* 30.5 5.8 2.6 9, 10
[5.23 (65x.32)] 500 † 152.4 25.0 11.4 9, 10*100 ft. put-ups are one piece, exact.†May contain more than one piece. Length may vary ±10% from length shown.
Glass Braid UL AWM Style 3069, 3070, 3101600V, 150°C (CSA Type SEWF-2)VW-1
Product Description
UL recognizes finer strands on the 150°Crated wire. The Silicone insulation stripsclean and easy. The glass braid providesadditional abrasion resistance and is treatedto prevent fraying. Recommended for high-temperature applications in motors,lighting fixtures, clothes dryers, stoves,therapeutic and electronic devices. Thesewires can be used with Class 130(B), 155(F)or 180(H) insulation systems.
Recommended maximum baking cycles: 24 hours @ 410°F (210°C)
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
[sq.mm](stranding in mm) Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
Treated glass braid(lacquered)
Silicone rubber Stranded tinnedcopper conductor
Stranded tinnedcopper conductor
H O O K - U P & L E A D W I R E 3.22
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Tinned copper, conductive polyethylene(Korona-Guard) over inner conductor provides uniform distribution of voltagestresses, polyethylene insulation. PVC jacket in Red (8868) or Black (8869).
Suggested Working Voltage: 24,000 DC (8868) 17,000 DC (8869)
Breakdown Voltage: 48,000 DC (8868) 35,000 DC (8869)
Tinned copper, conductive polyethylene(Korona-Guard) over inner conductor provides uniform distribution of voltagestresses, polyethylene insulation. Red PVC jacket.
Suggested Working Voltage: 30,000 DC
Breakdown Voltage: 60,000 DC
JacketThickness
Inch mm
Nominal ODPart No.
Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mmInch
Tinned copper, conductive polyethylene(Korona-Guard) over inner conductor provides uniform distribution of voltagestresses, polyethylene insulation. Red PVC jacket.
Suggested Working Voltage: 40,000 DC
Breakdown Voltage: 80,000 DC
H O O K - U P & L E A D W I R E 3.23
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10kV, 105°C (UL) • 10kV (CSA)
UL and CSA Type GTO-1039018 18 (19x30) .100 2.54 .247 6.27 500 † 152.4 16.5 7.5 10, 876
†May contain more than one piece. Minimum length of any one piece is 50 ft.††May contain more than one piece. Minimum length of any one piece is 200 ft.
Gas Tube Sign and IgnitionUL GTO-10 — 10kV, 105°C(CSA Type GTO-10 — 10kV)
Product Description
GTO cables are single conductors for usewith gas-tube systems for signs, outlinelighting or interior lights and for use with oil-burning equipment in accordance withthe National Electrical Code. GTO-10 leadwire has an 18 AWG stranded tinned copperconductor and is insulated with a chemicallycross-linked ethylene-propylene diene elastomer. Unshielded, it is available witheither a flat black (color code 10) or darkgray (color code 876) exterior.
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
[sq.mm](stranding in mm) Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
Stranded tinnedcopper conductor
InsulationThickness
Inch mm
Nominal ODPart No.
AWG(stranding)
Ft. m
Standard Lengths StandardUnit Weight
Lbs. kg
Stock Colors(See Color CodesChart on Page 3.29)Inch mm
H O O K - U P & L E A D W I R E 3.25
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Turns perLinear InchAWG
Magnet Wire
Class 200J-W-1177/14 • MW 35-C (Heavy) or MW 74-C (Heavy)
Belden® high-temperature Class 200 Magnet Wire is dual coated. Its base coat is a cross-linked, modified polyester. Its top coat is an amide-imide polymer. Ratedfor 200°C usage, Belden Class 200 MagnetWire has exceptional ability to resist solventsand abuse in difficult windings.
Part No.
Ft. m
Approximate Length StandardUnit Weight
Lbs. kg
Turns perSquare Inch
Single Beldsol SolderableHalf Pound Spool
Product Description
Beldsol Magnet Wire is a dual insulatedMagnet Wire that combines the excellentdielectric characteristics of polyurethaneand the known toughness and solventresistance of a nylon overcoat. This wire is rated by IEEE tests for 270°F usage and will solder without insulation removal at 750°F.
Single Beldsol SolderableJ-W-1177/9 • MW 28-C (Single)
tinned 250* 76.2 41.3 18.8Note: Dimensions shown are approximate, due to pliable nature of braided cables.*May contain more than one piece. Minimum length of any one piece is 25 ft.
ApproximateCircular Area
Inch mm
Nominal IDTubularPart
No.
Approx. AWG
(stranding) Ft. m
StandardLengths
StandardUnit Weight
Lbs. kg
RecommendedCurrent(Amps) CMA mm 2
H O O K - U P & L E A D W I R E 3.26
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Tinned copper conductor. Black high-densitypolyethylene insulation.
Suggested Working Voltage: 600V
JacketThickness
Inch mm
Nominal ODPart No.
Ft. m
Standard Lengths StandardUnit Weight
Lbs. kgStock Colors
Inch mmInch
H O O K - U P & L E A D W I R E 3.27
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Made in accordance with the performancerequirements of Federal Spec. QQ-W-343G.Solid tinned copper. Belden® can certify uponspecial request compliance to the performancerequirements of QQ-W-343S_S1T.
8 AWG solid, soft annealed aluminum.Packaged in ten 50-foot connected coils or spools of 500 feet. Spools are marked every 100 feet for easy measuring.
H O O K - U P & L E A D W I R E 3.28
Technical InformationConductor and Insulation Materials
The technical information provided in thissection has been expanded to include additional graphs and supplementary dataas an aid in specifying the hook-up and leadwire best suited to the needs of a particularapplication. If you require additional technicalinformation, contact Belden TechnicalSupport at 1-800-BELDEN-1.
The tables on the following pages are offeredas a guide to assist users in selecting the correct lead wire for their application.
Conductors
Uni-Strand®
Uni-Strand tinned copper conductor. In thistype of construction, the bare copper wiresare stranded, then tinned to coat the strandsand also to fill in the interstices betweenstrands. This allows for easier wire strippingwith no re-twisting operation.
Insulation Materials
PVC
Vinyl plastic insulation is fast stripping, resistsoil, solvents, and ozone. The colors arebright and remain distinct after processing.Applications include motors, transformers,fluorescent ballasts and fixtures, switch-boards, panels, controls, rectifiers and electronic circuits. Meets VW-1 Vertical Wire Flame Test in many cases.
Teflon®
Teflon is a fluorinated thermoplastic withoutstanding thermal, physical, and electricalproperties. Teflon is generally restricted to applications requiring its special characteristics because its basic resinand processing costs are relatively high.
Belden Teflon wire products are highly recommended for miniature cable applications because of their superior thermal and electrical properties. Teflon is especially suitable for internal wiring-soldering applications where insulation melt back is a specific problem. Beldenwiring products insulated with Teflon areoutstanding in their resistance to oil, oxidation, heat, sunlight and flame; and also in their ability to remain flexible at low temperatures. They have excellentresistance to ozone, water, alcohol, gasoline, acids, alkalis, aromatic hydrocarbons and solvents.
EPDM
EPDM (ethylene-propylene diene elastomer)is a chemically cross-linked elastomer with excellent flexibility at high and low temperatures (+150°C to -60°C). It hasgood insulation and dielectric strength, aswell as excellent abrasion resistance andmechanical properties. EPDM also has bettercut-through resistance than Silicone rubber,which it replaces in some applications.
EPDM is compatible with most varnishes.After the dip and bake cycle, however, thevarnish tends to adhere to the insulationbecause EPDM, unlike some rubber insulations, does not exude oils or waxes.As the lead wires are pulled apart for termination or flexed, the varnish cracks,sometimes tearing the insulation.
To help this problem, a stearic solution is applied to the lead wire during the manufacturing process. However, many varnishes may still bond to the insulationunless other special coatings are applied.(Other slip coats are available at additionalcost.) Because most cleaning processeswill remove these coatings from theEPDM lead wire, cleaning EPDM leadwire before using in the process is notrecommended.
Due to the above, it is recommended thatthe compatibility between the individuallead wire size, the bake/varnish processand varnish used always be checked;and if possible, do not allow any varnishto extend beyond a point where the leadwire will be flexed or bent.
XL-Dur®
XL-Dur is a lead wire insulation utilizingthermoset, chemically cross-linked poly-ethylene. Because of its excellent physicaland electrical properties, XL-Dur is highlydesirable for a wide variety of applications.
Hypalon®
This insulation is chlorosulfonated polyethylene. Hypalon insulation has excellent heat resistance, color stability and electrical properties.
Neoprene
Neoprene insulation has good heat agingcharacteristics and is an excellent low-costmotor lead wire. It may be considered foruse in hazardous locations and is beingused in explosion-proof motors recognizedby UL.
Silicone Rubber
Braidless Silicone lead wire features easyand clean stripping without the problemsassociated with glass braid lead wire. It hasexcellent physical and mechanical strengthproperties.
Recommended for high-temperature applications in motors, lighting fixtures,clothes dryers, stoves, therapeutic, andelectronic devices. It is recommended that varnish compatibility be checked before production. Some rigid varnishesmay cause cracking when the wire isseverely bent.
Silicone Rubber — Glass Braid
The Silicone insulation strips clean and easy. The glass braid provides additionalabrasion resistance and is treated to prevent fraying.
Recommended for high-temperature applications in motors, lighting fixtures,clothes dryers, stoves, therapeutic and electronic devices.
Hypalon and Teflon are DuPont trademarks.
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Technical InformationInsulation Characteristicsand Color Codes
FlameResistanceAbrasionOzone
ResistanceOil
Resistance
UL VoltageRating(Volts)
Neoprene 90°C 300/600 Good Good Good Good
PVC80°C 300 Good–Excellent Good–Excellent Good Excellent
105°C 600 Good–Excellent Good–Excellent Good ExcellentHypalon® 105°C 300/600 Good Excellent Good Good
XL-Dur® 105°C 300 Good Good Excellent Fair–GoodCross-Linked 125°C 600 Good Good Excellent Fair–GoodPolyethylene 150°C 600 Good Good Excellent Fair–Good
EPDM125°C 600 Fair–Poor Good Good Fair150°C 600 Fair–Poor Good Good Fair
Silicone 150°C 300 Fair Good Poor GoodRubber 200°C 600 Fair Good Poor Good
Non-Stock Colors: Non-stock colors and stripes of catalog items are available in minimum quantities.Price and delivery information is available upon request. Orders must be in multiples of standard packages.
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For ambient temperatures over 30°C, multiply the ampacities shown in Table 3 or Table 4 by theappropriate correction factor to determine the maximum allowable load current.
Current carrying capacity of not more than three (3) conductors in a raceway, conduit or cable. The values (amperes) shown in this table are maximum at an assumed ambient room temperature of 30°C (86°F).
AWG90°C
Neoprene,SIS
Table 4: Current Carrying Capacity of 2 or 3 Conductors
Table 5: Correction Factors for Tables 3 & 4
4 thru 6 80%7 thru 9 70%
10 thru 20 50%21 thru 30 45%31 thru 40 40%
41 and above 35%
If more than three (3) conductors are in a raceway, conduit or cable, the values given in Table 4 must be reduced using the above percentages.
(Example: The ampacity for 7 through 9 conductors = 70% of the the value(s) shown in Table 4.)
Numberof
Conductors
ReductionPercentage
Correction Factors for Table 4
Technical InformationCurrent Carrying Capacity
How to Use
The choice of an appropriate conductor, with respect to current carrying capacity, usually depends on one or more factors which varyaccording to application. These factors include the temperature in which the lead wire operates, temperature rise of equipment,limitations of insulation, voltage drop, and location of wires as infree air or enclosed, such as formed by a compartment, tubing, or a bundle of wires.
For these reasons it is not practical to provide a general chart showing the current carrying capacity of Lead Wire for all conditions.Accordingly, the values shown in Table 3 are MAXIMUM for a singleconductor in free air, based on ambient temperature of 30°C. Foractual use temperatures above an ambient temperature of 30°C,reduce the maximum ampacity by use of correction factor in Table 5 to correct the values in Table 3 and Table 4.
Hypalon is a trademark of DuPont.
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Technical InformationTemperature Ranges and ClassificationsConductor Configurations
Table 6: Nominal Temperature Operating Ranges (°C)
Systems of Insulating Materials — UL Standard 1446
This is a guide intended for UL approved insulation systems connected to branch circuits of 600V or less.Approval required by Underwriters Laboratories when using lead wire with a temperature rating morethan 5°C under the system temperature rating.
Table 7: Temperature Classification
InsulationSystemClass
Minimum Acceptable Lead WireTemperature Rating
C° F°
Fixed Services 19x25 solid solid solid solid solid solid solidHook-Up Wire or or or or or or orCable in Raceway 19x27 19x29 7x26 7x28 7x30 7x32 7x34
or or16x30 10x30
Moderate Flexing 65x30 19x27 19x29 16x30 7x28, 7x30 7x34 7x34Frequently Disturbed or or or 10x30, or orFor Maintenance 41x30 26x30 41x34 19x32, 19x34 10x34
or26x34
Severe Flexing 165x34 104x34 65x34 41x34 26x34 19x34 19x36 7x34Microphone or or or or or orTest Prods 104x36 65x36 42x36 26x36 45x40 10x36Most Severe Duty 259x36 168x36 105x36 63x36 105x40Mercury Switches (7x37 (7x24 (7x15 (7x9 (3x35 (Consider Braid or Tinsel)
Note: For a given AWG wire size (based on equal cross-sectional area of conductor), limpness and flex life are increased by use of a large number of fine strands. The finer stranding does result in higher costs.
*Rope Lay is several stranded groups cabled together. For example: #12 AWG, 259x36 is 7 cords each consisting of 37 strands of #36 AWG
Table 8: Conductor Configurations
Typical ApplicationAmerican Wire Gage
12 14 16 18 20 22 24 26
-30° Neoprene 90°C
-30° Hypalon® 105°C
-60° EPDM 150°C
-75° Silicone Braidless 200°C
-75° Silicone Braided 200°C
-55° Cross-Linked Polyethylene 150°C
-35° PVC 105°C
-100° Teflon® 260°C
Hypalon and Teflon are DuPont trademarks.
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H O O K - U P & L E A D W I R E 3.32
Drums
Conductor is available inthree drum pack sizes:
• The #15 Beldpak®
is 15″ high and 23″ in diameter.
• The #31 Beldpak is 301/2″ high and 23″ in diameter.
• The #42 Beldpak(pictured) is 42″ highand 23″ in diameter.
Price and delivery information is available upon request.
Reels
Reel dimensions will vary by size, determined by AWG of wire.
Special Orders
Orders for special packages must be placed for footage mentioned or for multiples for these quantities per color.
*Crate Reel numbers are Belden’s internal numbers. They are representative only to the extent of the dimensions shown.Weight of the wire may require another reel with dimensions identical to those shown.
Inch mm
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