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High Specification Pipeline Products for Shallow, Deep and Ultra

Sep 12, 2021

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Page 1: High Specification Pipeline Products for Shallow, Deep and Ultra

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High Specification Pipeline Products for Shallow, Deep and Ultra-Deepwater

Page 2: High Specification Pipeline Products for Shallow, Deep and Ultra

Tenaris Pipeline Services

Tenaris Pipeline Services provides a complete tubularpackage for the most de-manding offshore projects. With years of industry expe-rience in metallurgy and thedevelopment, manufactureand supply of customized

high performance line pipe,Tenaris provides a compre-hensive range of productsand services to meet your deep and ultra-deep-water needs.

Delivering better value to the energy industry

Page 3: High Specification Pipeline Products for Shallow, Deep and Ultra

Tenaris

Tenaris is the leading global manufacturer and supplier of tubular products and services used in the drilling, completion and production of oil and gas and a leadingsupplier of tubular products and services used in process and power plants and inspecialized industrial and automotive applications.

Through our integrated global network of manufacturing, R&D and service facili-ties, we are working with our customers to meet their needs for the timely supply ofhigh performance products in increasingly complex operating environments.

Tenaris has an annual production capacity of 6 million tons and 21,700 employeesworldwide.

A leading supplier of tubular solutions for the oil and gas industry worldwide.

Page 4: High Specification Pipeline Products for Shallow, Deep and Ultra

Industry Trend

In a constant pursuit to locateand produce greater quantitiesof oil and gas each year, energycompanies are faced with thechallenge of operating in increas-ingly remote locations and diffi-cult environments. As a result ofmore aggressive exploration inrecent years, deepwater activity– development that occurs at aminimum of 1,500 feet – is onthe rise.

Today, deep and ultra-deepwateroil and gas discoveries have expanded beyond the Gulf ofMexico, Brazil and West Africa– mainly Nigeria and Angola –into other less charted territoriessuch as the Mediterranean Seaand Asia. More than ever, ener-gy companies are striving to maximize their large capitalinvestments by minimizing thechallenges associated with re-covering hydrocarbons in increas-ingly stringent environments.

Installation and production inthese conditions involves greateroperational risks. Safe and effective management of thoserisks inevitably involves highercosts. At Tenaris, we know thatin order for our customers to recover expenditures and achie-ve profitability, they must achievemaximum production throughminimum down time. They needreliability. We can provide that.

With thorough knowledge of the tubular industry, we arededicated to providing the higheststandard of materials and serv-ices designed, constructed, test-ed and delivered on time towithstand the most demandingdeep and ultra-deepwater conditions. Tenaris can buildcustomized packages that incorporate the following pro-ducts including material forLow Temperature, HP/HT, Gas and Artic services.

Risers - Production/Injection Risers(SCR, TTR).

- Export Risers (SCR, TTR).- Pipes for Drilling Risers.- Completion/Workover Risers.- Pipes for Different types ofHybrid Risers.

Flowlines and export lines.Structural Pipe for Jack up, Rigsand Platforms.Coiled Line Pipe.Mother Pipe for Umbilicals.Choke and Kill Lines.Clad Pipe.Fabrication services such as Double joint and Anode installation.Hot Induction Bends.Anticorrosive and Concretecoating.Wet Insulation and Pipe in Pipe.Supply Chain Management.Researh & Development.

••

•••••

••

•••

The shift to deep and ultra-deepwater: taking on the challengesof today’s offshore environment.

� Tenaris and its customers have set world records for pipeline depth

and performance which few thought possible several years ago.

SEAMLESS TUBULAR PACKAGES FOR DEEPWATER PROJECTS

PROJECT PRODUCTS

FLOWLINE SCR*

SERVICES

BP - Thunder Horse & North East Exit Total - AkpoExxonMobil - Kizomba CShell - Deimos FlowlineChevronTexaco - TahitiTotal - Rosa/LirioAnadarko - Independence HubTotal - DaliaNorske Hydro - Ormen LangeBP - Greater Plutonio Block 15Gulfterra - ConstitutionStatoil - Snøhvit

LOCATION

CES** ID MACHINING BENDS COATING

Gulf of MexicoNigeriaAngolaGulf of MexicoGulf of MexicoAngolaGulf of MexicoAngolaNorwayAngolaGulf of MexicoNorway

* SCR: Steel Catenary Risers.** CES: Cold End Sizing.

Page 5: High Specification Pipeline Products for Shallow, Deep and Ultra

Risers

A core component in deep andultra-deepwater production isthe circulation of fluids fromthe seafloor to the surface system.Regardless of the riser type andconfigurations our customersuse in their projects, Tenaris can help leverage their invest-ments using a wealth of technicalexperience in matching high performance specifications andassisting with the selection ofthe most advantageous materials.

Addressing Fatigue withOptimized End Dimensional TolerancesIn deep and ultra-deepwater envi-ronments fatigue is a critical issuethat needs to be considered whenselecting tubular materials forany type of riser configuration.In general, risers that meet morestringent dimensional tolerancescan better withstand rigoroussubsea environments. To helpour customers lengthen the lifeof their riser systems, Tenariscan employ several in-houseprocesses to obtain better enddimensional tolerances:

Cold-End Sizing*: Through a controlled deformation processthat actually minimizes the ovalityof pipe ends, Tenaris can achieve+/- 1.2 mm from the agreed inside diameter (ID).

End Machining*: For more critical applications such assteel catenary risers (SCR), Tenaris can guarantee geomet-rical matching of pipe ends accomplishing tolerances of +/- 0.5 mm ID through con-tinuous numeric control (CNC)machining.

Laser Ends Measurement System (LEMS)*: Tenaris offersan automated measurement system that performs a complete dimensional assessment of pipeends, which depending on cus-tomer requirements can coverOD, WT and ID. Resulting Datain electronic format can be used to minimize the hi-low prior to welding.

*Please contact your Tenaris sales

representative for more details.

New Riser System TechnologyAs energy companies continue to refine the designs of risers to achieve success at greaterdepths, Tenaris continues invest-ing heavily in research and development to:

Provide higher yield strength ma-terials to reduce wall thickness,thereby, reducing the pay load. Supply proprietary connectionsfor top tension risers based on TenarisBlue® technology.Continuosly fine-tune chemicalcomposition, rolling, heat treat-ment and welding techniquesto achieve an optimal balancebetween yield strength, hardnessand toughness in materials from medium to heavy wallthicknesses.

The necessity for innovation and expertise in deepwater riser construction.

Laser Ends Measurement

System (LEMS) equipment.

Page 6: High Specification Pipeline Products for Shallow, Deep and Ultra

Tubular Solutions Far Below the SurfaceAs a leading global manufacturer of steel tubulars, Tenaris can help meet a fullrange of your deep and ultra-deepwater needs by providing pipe for risers, exportlines, flowlines, accessories and components for subsea systems.

Hot Induction Bend

Jumper

Steel Catenary Riser

Page 7: High Specification Pipeline Products for Shallow, Deep and Ultra

Accessories

Clad Pipe

Flowlines, Anti-corrosion and ThermalInsulation Coating

Top Tension Riser

Page 8: High Specification Pipeline Products for Shallow, Deep and Ultra

Export Lines, Flowlines, Accessories &Tubular Components for Subsea Systems

Applying cost effective solutions on the ocean floorwhere reliability is the bottom line.

Export Lines, Flowlines & AccessoriesIn addition to risers, Tenarisalso supplies export lines andflowlines that can withstandstringent deep sea environmentsas well as demanding installationmethods such as j-lay and reeling.

We develop some of the mostadvanced, tailor-made, extremeheavy wall tubular productsavailable in the industry thatalso comply with demandingfracture toughness and mechani-cal property requirements. In fact,Tenaris can help facilitate themanagement of your projects andadd value by delivering the com-plete customized package of linepipe (standard and non standardsizes), bends, pipe in pipe assem-bling and coating services directlyto your project site.

Installation of export lines andflowlines is always an expensiveand risk-intensive procedure. We

work with customers to developnew, cost-effective solutions thatmeet their requests.

A perfect example of this is the installation of our doublejointing facilities where line pipe is pre-assembled at the pipemill and then coated with anti-corrosion or thermal insulation.Materials arrive at the projectsite ready to be laid upon delivery,decreasing offshore welding timeby as much as 50 percent. Tenarisalso offers made-to-order anodepad installation services wherethe pads are attached prior toapplying the protective coatingsystems to line pipe, ultimatelyreducing installation time ofthe anode itself.

Tenaris can provide accessoriesto reduce installation costs andrisk such as Buckle Arrestors.These products are manufactu-red from heavy wall seamlesspipe that maintains chemical

compositions consistent withthe tubular system to whichthey attach, ultimately resultingin a better weld. Furthermore,they are CNC machined andinspected by automated ultra-sonic testing equipment.

Tubular Components forSubsea SystemsTenaris can provide energy companies and subsea fabricatorswith tubular components to support applications located on the seafloor that rely on a remote site or host facility forutility and well control services.Our package can be customizedto meet your project needs and includes:

Bends.Jumpers.Insulation for Jumpers.Clad Pipe.

••••

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Page 9: High Specification Pipeline Products for Shallow, Deep and Ultra

Complete Supply Chain ManagementMeeting your deep and ultra-deepwater pipeline needsfrom development to delivery.

Reducing your Total Cost ofOwnership (TCO): We knowthat deep and ultra-deepwateroperations involve tremendouscost for our customers and thatrecapturing expenditures im-pacts the bottom line every stepof the way. Tenaris has mas-tered a streamlined approach toensure a seamless process frompurchase-to-delivery.

Because we subcontract andperform a number of activitieson-site at the mill – includingmanufacturing, double jointwelding, pipe bending and coat-ing services – time consumingprocedures such as multipleinspections and remedial laborin the field are avoided. As a resultof simplifying logistics, Tenariscan help maximize operational ef-ficiency and minimize your TCO.

reducing the number of suppliersyou have to manage. We ensurefinal delivery of the finishedproduct, ready for installation,on time and according to speci-fication. Our project managersare committed to keeping yourprojects on schedule and theyare supported by a supply chainorganization located in pipemanufacturing centers aroundthe world.

Web-based ServicesA Teamwork Approach: We re-cognize that communication iscritical for business success. TheTenaris Project Center is a col-laborative tool that enablesparticipants on both sides ofthe project team to exchangeinformation. This virtual work-space allows team membersto access up-to-date project in-formation, consult project-relateddocuments and discuss pressingissues as they arise.

Project ManagementFlexibility to Meet your Needs:Deepwater environments requi-re excellence in technology and supply chain management.Tenaris adds an extra compo-nent into that combination –flexibility. We will do what ittakes to meet your needs wheth-er that means simply fulfillinga standard order or conduc-ting research to custom-deve-lop a completely new solution.When we do embark on a pro-ject with you, Tenaris providesa dedicated project manager to be your point-of-contactuntil completion. This trainedspecialist will coordinate trials,testing, manufacturing, coat-ing, accessory production andapplication.

In addition, your Tenaris pro-ject manager expedites all acti-vities among multiple contrac-tors and Tenaris mills, thereby,

Page 10: High Specification Pipeline Products for Shallow, Deep and Ultra

At the Cutting-Edge of Tubular TechnologiesInvesting today to find the solutions for tomorrow.

As our customers advance intonew frontiers of deep and ultradeep water development,Tenaris continues to be devotedto finding innovative solutionsthat meet their needs throughongoing research and develop-ment of tubular technologythat is safe and economicallyviable. With four Research andDevelopment Centers and sever-al other internationally recog-nized universities and laborato-ries around the world, Tenarisparticipates in collaborativeprograms with customers andkey industry players to conduct research and advanceproduct technology alignedwith industry needs.

As part of this commitment,Tenaris has opened theTenarisTamsa Research &Development Center based in Veracruz, which conductsadvanced research inMetallurgy and Materials,Welding Technology, FractureMechanics and Modeling.

This center works in five differ-ent technological areas:

Metallurgy & Materials:Developing new HighSpecification products.Welding Technology:Supporting WeldingTechnology improvementswhich can be applied on theDouble Joint facilities. Fracture Mechanics:Evaluating the Structural

Integrity of components.Process Engineering:Optimization ofManufacturing Process byFinite Element Analysis.Full Scale Testing Laboratory:Qualification of PremiumConnections for the OCTGand Line Pipe markets, FullScale Fatigue Testing of SteelCaternary Risers, TopTension Risers and Flowlines.

Every new deep and ultra-deepwater project presentsunique challenges. At Tenariswe are already looking towardthe future and working tocreate the innovative technol-ogy of tomorrow.

Page 11: High Specification Pipeline Products for Shallow, Deep and Ultra

Product Range and Properties

Seamless Pipe Project Typical Requirements

Tenaris manufacturers a complete range of seamless and welded pipesfor applications under the most demanding conditions and services.

Products are manufactured in accordance to particularproject specifications andNational or InternationalStandards like: API 5L, API5LCP, DNV OS F101, ISO3183 (1-3), ISO 15590 (1-3)and EN 10208.

Tenaris’s dimensional range: Seamless 3/4" to 28" OD MaxWT (40 mm).Welded HFI & HFC 2-3/8" to24" Max WT (12.7 mm).Welded LSAW 16" to 48" ODMax WT (32 mm).Coil LP 1 to 5" Max WT (8mm).

SEAMLESS PIPE PROJECT TYPICAL REQUIREMENTS

PROPERTIES6 C-MN STEEL GRADE X805

Steel Design

Mechanical Properties

Corrosion Resistance

Non Destructive Inspection

Dimensional Tolerances

C-MN STEEL GRADES X60 TO X70

ARTICSERVICE

HP/HTSERVICE

GASSERVICE

SOURSERVICE

OFFSHORESERVICE3

Carbon Equivalent (IIW)1

Carbon Equivalent (Pcm)1

P (% max)S (% max)Nb+V+Ti (% max)RT Min YS RT Min TSHT Min YSActual Values RT YS & RT TS variation (Mpa)Y/T (max)Hardness (max single reading Hv10)Minimum Average Toughness (Joules) at -20°CCTOD (mm) at -20°CTests as per NACE TM0284 & as per ASTM G39(Sln NACE TM 0177)

Symbols: RT Room Temperature. HP High Pressure. HT High Temperature. YS YieldStrength. TS Tensile Strength. CTOD Crack Tip Opening Displacement. L&T Longitudinal& Transverse. FPBT Four Point Bend TestsNotes: 1. As applicable according to C content and specific requirements. 2. YS deratingvalues at maximum design temperature as per DNV OS F101 Section 5 Figure 5-1.

3. In case of Reel-Laying RT Min YS and RT Min TS are guaranteed after Laboratory orFull Scale Installation Simulation Tests. 4. In case of Offshore Service restricted ID endTolerances can be supplied after calibration or machining. 5. 13 Cr Weldable is also avail-able and requirements shall be analyzed on case by case basis. 6. Depending on SpecificProject Requirements offered values may change.

0.410.430.220.23

0.0180.0080.12

1000.87 - 0.90

2481000.20

As applicable As applicable

As applicable

5% of Nominal WT

As applicable4

1000

0.410.430.220.23

0.0180.0050.12

1200.90260

100 at - 50°C

0.410.430.220.23

0.0180.0050.12

21200.90260100

0.410.430.220.23

0.0180.0050.12

1200.90260100

0.390.420.210.22

0.0150.0030.12

1200.90248100

500

0.45

0.24

0.0180.0050.12

1300.93280100

1000

≤ 1" (25.4 mm)> 1" (25.4 mm)≤ 1" (25.4 mm)> 1" (25.4 mm)

L & T Defects(Notch Depth)Laminationsmax area (mm2)

Page 12: High Specification Pipeline Products for Shallow, Deep and Ultra

[email protected] Tenaris Marketing Communications

Version 03 / April 2007. ©Tenaris. All rights reserved. [email protected]

ARGENTINACésar [email protected](54) 11 4018 3212 tel(54) 11 4018 1256 faxBOLIVIARichard [email protected](591) 3312 0603 tel (591) 3312 0602 faxBRAZILNicolau [email protected](55) 12 3644 9100 tel(55) 12 3644 9027 faxCANADABrad [email protected](403) 267 0319 tel(403) 265 3426 fax CASPIAN SEA Derek [email protected](994) 12 492 1411 tel (994) 12 497 1023 faxCHINALiu Jinghua [email protected](86) 10 6437 6744 tel(86) 10 6437 6746 faxCOLOMBIA Gabriel [email protected](57 1) 321 1010 tel(57 1) 321 1103 fax

ECUADORMarcelo González Pondal [email protected](593) 2298 6240 tel (593) 2298 6250 faxEGYPTHesham [email protected](20) 2 2686 991 tel (20) 2 2686 990 faxFRANCEVelio [email protected](33 1) 4757 1212 tel(33 1) 4757 1081 fax ITALYManuel [email protected](39) 035 560 4209 tel(39) 035 561 048 faxJAPANOnishi [email protected](81) 44 328 3440 tel(81) 44 328 3458 faxKOREALeandro [email protected](82) 2798 3385 tel(82) 2798 3392 faxMEXICOCésar [email protected](52) 229 989 1109 tel(52) 229 989 1115 fax

NIGERIAJorge [email protected](234) 8461 0299 tel (234) 8461 1859 faxNORWAYArnt [email protected](47) 51 44 3440 tel(47) 51 44 3441 faxROMANIARadu [email protected](40) 260 620 720 tel(40) 264 432 140 fax

RUSSIAAlex [email protected](7) 095 502 1630 tel(7) 095 937 6781 fax SINGAPORESeow Why [email protected] (65) 6395 9032 tel(65) 6222 4090 faxUAEJorge Barroso [email protected](971) 4 2725 394 tel (971) 4 2725 392 faxUKPatrick [email protected](44) 20 7291 0202 tel(44) 20 7291 0201 fax

USAAndre [email protected](713) 767 4415 tel (281) 667 3752 fax VENEZUELACésar Gonzá[email protected](58) 212 600 3652 tel(58) 212 600 3691 fax

www.tenaris.com/pipeline