Top Banner
High reliability electronics for deep well tools & intelligent completions
12

High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

May 20, 2018

Download

Documents

doananh
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

High reliability electronics for deep well tools & intelligent completions

Page 2: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Leading the way in downhole electronics

Downhole Electronics and Instrumentation

Our global client base have over recent years invested heavily in R&D to drivequality and reliability ahead of cost. This has allowed the development, sourcing,manufacturing and testing expertise of Fabrinet UK to enhance the service offeringand product lifecycle of high temperature and complex electronic systems and tools

The increasing importance placed on downhole tools means there is now a pressingneed for robust electronics that have enhanced functionality to quickly deliverreliable information such as temperature, pressure, resistivity, neutron porosity andgamma trace as well as providing drill guidance and direction

Our robust electronics and solutions have successfully been delivered to many of theworlds drilling services providers in applications such as…

• MWD• LWD• Artificial Pumps & Lifts• Data Acquisition (Surface Control Systems)• Sensors• Wireline Data Logging• Completion Tools• Pipeline Monitoring

Page 3: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Supply and Demand

‘On-Demand’ is a fully equipped technology driven manufacturing facility that offersenhanced flexibility to support rapid and complex assembly services

We believe that Fabrinet UK's ‘On-Demand’ service is unique in Europe and the USA, offering:

• Full turnkey quotes from 3 days • ‘On-Demand’ capacity available to you when you need it!• Dedicated plant and personnel• 24 hours a day, 7 day per week with ability to rese rve a production slot• Post build manufacturing reports• Full transparency during quotation and fulfilment c ycle

• Labour only quotes in 24 hours • Robust technical and fulfilment processes• Continuous investment to support leading edge technology & processes• Access to high value “Tier One” professional services (advice/insight)• Bill of material (BoM) obsolescence review and reporting

We believe that no other quick turn service can provide such technically advancedproducts to such demanding timescales

Leading the way in downhole electronics

"Fabrinet UK's close working collaboration with our Engine ering &Electronics Group allows us to effectively develop new conc epts oncritical high temperature electronics for our tools, they a re a trueextension to our own manufacturing facility"

Paul Featherby, Electronics Manager

Page 4: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

…. Delivering time critical and technically challenging solutions

There are occasions where scheduled assembly capacity is not available or whereyou can not afford the risk (commercial, contractual or reputational) of missing adelivery deadline

Scenarios where you might need quick access to additional capacity might includerequirements for:

• Bypassing scheduled production due to an urgent dem and• Guaranteed delivery dates for assembled product• Need to recover time lost from incremental design i terations• Access additional capacity to guarantee meeting int ernal deadline• Introducing a new product to the market

It is not just about time and speed, our ‘On-Demand’ service also supportschallenging designs, this due to the very nature of the component selection andapplication

• High Temperature Soldering (5x stations dedicated t o HMP)• New component packages not yet released into the market• High density and fine pitch connectors• Resistors and capacitors down to 03015 package size• Temperature Sensitive Devices• 0.3mm µ Ball Grid Arrays• Collaborative approach to exploring new concepts and ideas

Image courtesy of Murata Europe

Leading the way in downhole electronics

Page 5: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Comprehensive Risk Free Manufacturing Excellence

Many of the worlds leading Drilling Services providers utilise the ‘On-Demand’ servicedue to the ability in offering a quick solution with honest and practical advice duringthe early stages of the product life-cycle. This can often drive a reduction in productcost and lead-time and increase manufacturing efficiency when the volume increases

• Dedicated commercial and operational team providing 3 days quotes and less than 10 days manufacturing:

• 10x IPC Class III Manufacturing Associates• 4x Supply Chain experts• 3x QA Engineers• 3x Production Engineers• Day to Day Account Manager• Dedicated Technical Sales and Project Managers

• Separate and bonded Stores for customer owned materials

• Mydata SMT lines equipped to place 01005 passive devices, ASM lines to 03015

• Yxlon 2D BGA X-ray with 360° rotate and tilt function

• Vapour Phase & Convection Reflow

• Full AOI and Takaya Flying Probe Electrical Testing

• Ersa Scope BGA Optical Inspection

• ESS (environmental stress screening)

• Vibration Testing

Design Stability ~ Added Value & Services

• Low-Medium Volume contract electronic manufacturing in the UK (200+ staff)

• High Volume Offshore PCA, managed by our UK management team

• System Integration and full box & tool build solutions

Leading the way in downhole electronics

Page 6: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Contract Electronic Manufacturing Solutions

… Global Electronics, serviced locally

Leading the way in downhole electronics

Page 7: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Leading the way in downhole electronics

Solutions ManagementUnderstanding the requirements at the early stages of each design and knowing whenand where to build your product once signed off is essential. At Fabrinet UK having the‘On-Demand ’ service prior to best in class offshore manufacturing facilities is essentialin ensuring the design is fit for volume and stable to transfer. All of this is managed byour own centre of excellence facility in the UK

European HQ ~ Centre of Excellence� On-Demand – time critical, technology and special pr ojects� High Mix Low to Medium Vol PCBA and Box Build Solut ions

5x Offshore Manufacturing Sites Thailand - Bangkok, - 1m Sq. Ft. & Chonburi - 500k Sq. Ft� High Volume PCB Manufacturing� Advanced Optical Packaging� Specialist Automotive Business Unit

China - Fuzhou, ‘CASIX’ - 230k Sq. Ft� Custom Optics and Precision Glass Manufacturing

New Jersey - USA , ‘Vitrocom’ - 40k Sq. Ft� Custom Optics and Precision Glass Manufacturing

Santa Clara - USA , ‘FabrinetWest’ - 75k Sq. Ft� High Mix Low to Medium Vol PCBA� Advanced Optical Packaging� Box Build Tested Solutions

Global Supply Chain - Bangkok, Thailand� Over 40 professionals supporting quotations and mat erial

sourcing activities

Page 8: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Leading the way in downhole electronics

Fabrinet UK, who are we?

… Global CEM Solutions

Based in the UK, with strategic partners in low cost regions, Fabrinet UK provides professionaland accessible electronic design and manufacturing services to a wide range of clients fromstart-up through to global multi-site blue chip OEMs, with particular in depth knowledge in nichemarket sectors that require focus around ruggedisation and harsh environments

From PCB’s to complete systems, our expertise in the specification, design, NPI, assembly andtest of complex printed circuit boards and careful attention to design for manufacture and riskadverse supply chain solutions maximises the life cycle of your product and minimises earlyobsolescence

Fabrinet UK’s core competencies;

• Technical Reporting ; providing pre and post design support to aid design, reduced costs and time to market

• Professional Services supporting key consultancy in PCB and mechanical design, supply chain, test development and projectmanagement

• Dedicated New Product Introduction

• (NPI, On-Demand ) PCB Assembly in the UK

• Low-Medium Volume contract electronic manufacturing in the UK

• Medium-High Volume Offshore PCB Assembly , managed by our UK management team

• System Integration and full Box Build tested solutions

Fabrinet UK employ over 220 staff that work across a single UK location supported by supplychain in Malaysia and the US

Fabrinet UK alongside its strategic supply chain and manufacturing partners are approved toBSEN 9100/AS9100 and/or ISO9001:2000 and control all aspects of the manufacturingprocess including component supply chain, supplier audit, manufacturing and logistics

Fabrinet UK are proud to announce over a 30 year pedigree in supporting such prestigiousnames associated with high reliability electronics within the Industrial, Lighting , Oil and Gas,Renewable Energy, Networking and Broadcast, Semiconductor, Motorsport and Aerospaceand Defence sectors

Page 9: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Comprehensive Design & Support Excellence

… Professional Services

Fabrinet UK prides itself on adding value at the early stages of product development,even more so during the need to utilise the ‘On-Demand’ service. Our comprehensiverange of first class design, support and manufacturing services is undertaken byOEM’s and multiple Blue chip organisations world-wide

Our depth of skill and industry expertise enables us to quickly understand yourbusiness, providing honest and practical advice and solutions throughout the entireproduct life-cycle. This drives a reduction in design times and improves manufacturingefficiency

Offering Value Add to the Process

• Full product design via key partners

• Pre and Post Manufacture Technical Support providing:

• DfM (Design for Manufacturing)

• DfT (Design for Test)

• DfV (Design for Volume)

• Comprehensive Reporting for continuous improvements

• PCB Design (Schematic Capture and Layout)

• Mechanical Design

• New Product Introduction

• Dedicated Project Management

• Test Development and Test hardware creation

• After Market services

Logo images courtesy of partners

Leading the way in downhole electronics

Page 10: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Trusted by …

Leading the way in downhole electronics

Page 11: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Leading the way in downhole electronics

Steve HealingsManaging DirectorTel : +44 (0) 7775 702243Email : [email protected]

Mark O’ConnorExecutive Vice President European DevelopmentTel : +44 (0) 7736 632615Email : mark.oconnor@fabrinet .co.uk

Garry MyattEuropean Vice President Sales & MarketingTel : +44 (0) 7824 413729Email : [email protected]

Interested?

Please do not hesitate to contact us for a free, no obligation proposal

We look forward to hearing from you

Claire MackayEuropean Technical Sales ManagerTel : +44 (0) 7717 272255Email : [email protected]

Page 12: High reliability electronics for deep well tools ... · & intelligent completions. Leading the way in downhole electronics Downhole Electronics and Instrumentation

Leading the way in downhole electronics

Fabrinet UK

Porte Marsh Industrial Estate, Calne, Wiltshire,

SN11 9PTUnited Kingdom

www.fabrinetuk.co.uk