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Advantages Reliable sealing against high pressures and low torques due to the double offset design Low-wear switching characteristics Secure stem sealing (Option: TA-Luft) Variable seat ring materials GEFA-MULTITOP Efficient automation with variable interface without interruption of the stem Pivoting angle limitation and optical position indicator at the stem prevents wrong position of the stem during servicing VDI 2440 EPDM CRYO-AUSFÜHRUNG -196°C BUTTERFLY VALVES HIGH PERFORMANCE BUTTERFLY VALVE Butterfly valve double offset design | type HG
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HIGH PERFORMANCE BUTTERFLY VALVE...Type HG 1 DN 50 – DN 600 Double offset valve as wafer type butterfly valve for high pressure and temperature loads Wafer style Technical Data For

Aug 23, 2021

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Page 1: HIGH PERFORMANCE BUTTERFLY VALVE...Type HG 1 DN 50 – DN 600 Double offset valve as wafer type butterfly valve for high pressure and temperature loads Wafer style Technical Data For

AdvantagesReliablesealingagainsthighpressuresandlowtorquesduetothedouble offsetdesign

Low-wearswitchingcharacteristics

Securestemsealing(Option:TA-Luft)

Variableseatringmaterials

GEFA-MULTITOPEfficientautomationwithvariableinterfacewithoutinterruptionofthestem

Pivotinganglelimitationandopticalpositionindicatoratthestempreventswrongpositionofthestemduringservicing

VDI 2440EPDM

CRYO-AUSFÜHRUNG-196°C

BUTTERFLY VALVES

HIGH PERFORMANCE BUTTERFLY VALVEButterflyvalvedoubleoffsetdesign|typeHG

Page 2: HIGH PERFORMANCE BUTTERFLY VALVE...Type HG 1 DN 50 – DN 600 Double offset valve as wafer type butterfly valve for high pressure and temperature loads Wafer style Technical Data For

1 Automation · StandardmountingflangeaccordingtoENISO5211· Directactuatormountingwithoutinterruptionofthestem· Variableandexchangeableforanyactuatorsize· Actuatorprotectionagainstleakage

2 Safety (option: TA-Luft) Stemsealingcanbere-tensionedbeneaththemountingflange; thus,itcanbereadjustedwithoutdismountingtheactuator.

3 Long service life Theinsertringofthebodyefficientlyprotectstheseatringfromthe directmediumflowandpreventswearsuchaserosionandabrasion.

4 Reliability Thedoubleoffsetdesignwithsphericalsealingsurfaceatthediscallowsswitchingwithminimumwearandoffersthehighestleveloftightnessandlowtorquesatthesametime.

5 Exact and variable Face-to-facedimension:EN558line20/25/16Option:Designwithgroove/springEN1092,formD

6 Precise mounting Easymountingduetocentringaidsforallstandardflanges.

7 Service-friendly Theaxialcentringofthestemcanbereachedeasilyandisprepared forlaterservice.

8 Efficient and safe Thecylindricalscrewsfixthemountingflangewithouttransferring torques(drivingtorques).

9Theclampingsleevesguaranteeaclearance-freeconnectionbetween themountingflangeandthebodyandtransferthedrivingtorques.

Efficientandsafeautomationwiththe interchangeableflangeGEFA-MULTITOP

1

2

3

4

5

6

7

8

9

Subject to technical modifications

TECHNICAL FEATURESButterflyvalvedoubleoffsetdesign|typeHG

Page 3: HIGH PERFORMANCE BUTTERFLY VALVE...Type HG 1 DN 50 – DN 600 Double offset valve as wafer type butterfly valve for high pressure and temperature loads Wafer style Technical Data For

Type HG 1 DN50–DN600

Doubleoffsetvalveaswafertypebutterflyvalveforhighpressureandtemperatureloads

Wafer style

Technical DataForinstallationbetweenflangesEN1092, PN10/16/25/40,PS25 ASMECl150/300,PS25Temperature range-50°Cto+450°CVacuum:upto1mbar(abs)Face-to-face dimensionDINEN558line20Optional:line25andline16API609table1Mounting flangeDINENISO5211TestDINEN12266P10P11P12F20MarkingDINEN19,AD2000

Type HG 7 DN50–DN600

Doubleoffsetvalvewithlugsforhighpressureandtemperatureloads

Can be removed from theflange on one side

Technical DataForinstallationbetweenflangesEN1092, PN10/16/25/40,PS25 ASMECl150/300,PS25Temperature range-50°Cto+450°CVacuum:upto1mbar(abs)Face-to-face dimensionDINEN558line20Optional:line25andline16API609table1Mounting flangeDINENISO5211TestDINEN12266P10P11P12F20MarkingDINEN19,AD2000

Type HG 7 ...BK DN50–DN600

Doubleoffsetvalvewithlugsforhighpressureandtemperatureloads

Can be removed from theflange on both sides

Technical DataForinstallationbetweenflangesEN1092, PN10/16/25/40,PS25 ASMECl150/300,PS25Temperature range-50°Cto+450°CVacuum:upto1mbar(abs)Face-to-face dimensionDINEN558line20Optional:line25andline16API609table1Mounting flangeDINENISO5211TestDINEN12266P10P11P12F20MarkingDINEN19,AD2000

Type HGF DN50–DN600FireSafe version

Doubleoffsetvalvefor theuseintheFireSafe areaaccordingto DINENISO10497,API607undBS6755Part2

Wafer or lug style

Technical DataForinstallationbetweenflangesEN1092,PN10/16/25/40,PS25ASMECl150/300,PS25Temperature range -50°Cto+450°CFace-to-face dimensionDINEN558line20Optional:line25andline16API609table1Mounting flangeDINENISO5211TestDINEN12266P10P11P12F20MarkingDINEN19,AD2000

THE TYPESButterflyvalvedoubleoffsetdesign|typeHG

BUTTERFLY VALVES

Page 4: HIGH PERFORMANCE BUTTERFLY VALVE...Type HG 1 DN 50 – DN 600 Double offset valve as wafer type butterfly valve for high pressure and temperature loads Wafer style Technical Data For

Type HGC DN50–DN600Cryo version

Doubleoffsetvalvefortheusedownto-200°Cwithcryogenicstemextension aspressurechamber

Wafer or lug style

Technical DataForinstallationbetweenflangesEN1092,PN10/16/25/40,PS10ASMECl150/300,PS25Temperature range -200°Cto+200°CFace-to-face dimensionDINEN558line20Optional:line25andline16API609table1Mounting flangeDINENISO5211TestDINEN12266P10P11P12F20MarkingDINEN19,AD2000

Type HGH DN50–DN600Valve with heating jacket

Doubleoffsetvalvewith heatingjacketwithtwochambersconnections:flange,weldingsocket,threadedsocket

Technical DataForinstallationbetweenflangesEN1092,PN10/16/25/40,PS25ASMECl150/300,PS25Temperature range -50°Cto+450°CFace-to-face dimensionDINEN558line20Optional:line25andline16API609table1Mounting flangeDINENISO5211TestDINEN12266P10P11P12F20MarkingDINEN19,AD2000

Type HGHL DN50–DN600Welded valve

Doubleoffsetvalvewithdoubleshellforheatingwithoutinterruptionofthepipelineheating.

Technical DataForinstallationbetweenflangesEN1092,PN10/16/25/40,PS25ASMECl150/300,PS25Temperature range-50°Cto+450°CFace-to-face dimensionaccordingtocustomerspecificationsMounting flangeDINENISO5211TestDINEN12266P10P11P12F20MarkingDINEN19,AD2000

Type HG1 /7 L DN50–DN600Food

DoubleoffsetvalvefortheuseinthefoodindustryaccordingtotheregulationEC1935/2004

Technical DataForinstallationbetweenflangesEN1092,PN10/16/25/40,PS25ASMECl150/300,PS25Temperature range-20°Cto+200°CVacuum:upto1mbar(abs)Face-to-face dimensionDINEN558line20Optional:line25andline16API609table1Mounting flangeDINENISO5211TestDINEN12266P10P11P12F20MarkingDINEN19,AD2000VO(EG)1935/2004

Subject to technical modifications

Page 5: HIGH PERFORMANCE BUTTERFLY VALVE...Type HG 1 DN 50 – DN 600 Double offset valve as wafer type butterfly valve for high pressure and temperature loads Wafer style Technical Data For

Theseatringsystem

Highly flexible with optimisedrestoring forceIfitisinstalledintherecommendedflowdirection,thedifferentialpressureeffi-cientlysupportsthebubble-tightsealing

Options· Lowtemperatureseatring· Seatringmadeofhighperformanceplasticsforextremecasesofapplication

R-PTFE seat ring Highlyflexibledesign–chemicallyalmostunlimitedresistant.Pressure-resistantduetoglassfibrereinforce-mentevenathightemperatures. TightnessEN12266,leakagerateA.

Metal seat ringExcellentspringcharacteristicsduetothespecialform.Hightemperature-resistantduetotheseatringconstruction of:1.4571nitrated,tightnessupto+450°C,EN12266,leakagerateB.

Firesafe seat ringDoubleseatPTFE/1.4571certifiedaccordingtoENISO10497:2010-06API607,6thedition.

Thedoubleoffsetdesignallowsareliable,almostwear-freeshut-off. Duetothedoubledisplacementofthepivot,thevalvediscisliftedfromtheseatatthebeginningoftheopeningmovement.Theseatisthenfreefromheavypressureoverthewholecircumference.

The 90 ° turning is frictionless ateven reduced torques.

Thesedesigncharacteristicsallowanextremelylongfunctionallife–even athighswitchingfrequencies.Therecommendedpressuredirection(arrowmarkatthebody)ensurescompletetightness.

Theactivepressure(differentialpressure)ofthemediumadditionallysupportsthesealingfunctionviathepressingeffectoftheseatringagainstthesealingsurfaceofthedisc.Theinsertringandthebodyadditionallyprotecttheflexibleseatringefficientlyagainstnegativeflowinfluences.

Thedoubleoffsetdesign

DETAILED SOLUTIONSButterflyvalvedoubleoffsetdesign|typeHG

BUTTERFLY VALVES

Page 6: HIGH PERFORMANCE BUTTERFLY VALVE...Type HG 1 DN 50 – DN 600 Double offset valve as wafer type butterfly valve for high pressure and temperature loads Wafer style Technical Data For

Position Designation Material

≤ DN 300≥ DN 350

HG 4466 TGHG 4444 TG

HG 6666 TG HG 4435 MHG 4444 M

HG 6635 MHG 4435 HMHG 4444 HM

HG 6635 HM HGF 4466 TM HGF 6666 TM

max. operating temp. +220°C +220°C +220°C +220°C +450°C +450°C +200°C +200°C

1 Body 1.0619 1.4408 1.0619 1.4408 1.0619 1.4408 1.0619 1.4408

2 Valvedisc≤DN300≥DN350

1.44081.0619/nickel-plated

1.44081.4408

1.4408/ nitrated1.0619/ nickel-plated

1.4408/ nitrated1.4408/ nitrated

1.4408/ nitrated1.0619/ nickel-plated

1.4408/ nitrated1.4408/ nitrated

1.4408/ nitrated1.0619/ nickel-plated

1.44081.4408

3 Welle 1.4571 1.4571 1.4571 1.4571 1.4571 1.4571 1.4571 1.4571

4* Seatring PTFE/Glas PTFE/Glas 1.4571/nitrated/ Graphite**

1.4571/nitrated/ Graphite**

1.4571/nitrated/ Graphite**

1.4571/nitrated/ Graphite**

PTFE/1.4571/nitrated+ Graphite

PTFE/1.4571/nitrated+ Graphite

5 Bearingbush 1.4401/PTFE 1.4401/PTFE 1.4401/PTFE 1.4401/PTFE 1.4571/nitrated 1.4571/nitrated 1.4571/nitrated 1.4571/nitrated

6* Package PTFE PTFE PTFE PTFE Graphite Graphite Graphite Graphite

7 Insertring C-steel 1.4571 C-steel 1.4571 C-steel 1.4571 1.4571 1.4571

Pressureandtemperaturerangediagram

Dif

fere

ntia

l pre

ssur

e ba

r

0-40 50 100 150 200 250 300 350 400 4500

5

10

15

20

25

30

35

500

Body

40

45

50

55

POM seat

PEEK seat

Saturated steam

DN 50 - DN 300

PTFE seat PTFE/glass seat

PTFE/carbon seat

Metal seat

PN 25

PTFE seat

0

5

10

15

20

25

POM seatPTFE/glass seat

DN 600

Dif

fere

ntia

l pre

ssur

e ba

r

0-40 50 100 150 200 250 300 350 400 450 500

PTFE/carbon seat

Metal seat

Body

Saturated steam

Temperature °C

PN 10

Metal seat

PTFE/glass seat

40

35

30

25

20

15

10

5

0

POM seat

PTFE/carbon seat

Body Saturated steam

DN 350 - DN 500

Dif

fere

ntia

l pre

ssur

e ba

r

0-40 50 100 150 200 250 300 350 400 450 500

PTFE seat

PN 16

Temperature °C

Temperature °C

Druck/Temperatur-Diagramm

Dif

fere

ntia

l pre

ssur

e ba

r

0-40 50 100 150 200 250 300 350 400 4500

5

10

15

20

25

30

35

500

Body

40

45

50

55

POM seat

PEEK seat

Saturated steam

DN 50 - DN 300

PTFE seat PTFE/glass seat

PTFE/carbon seat

Metal seat

PN 25

PTFE seat

0

5

10

15

20

25

POM seatPTFE/glass seat

DN 600

Dif

fere

ntia

l pre

ssur

e ba

r

0-40 50 100 150 200 250 300 350 400 450 500

PTFE/carbon seat

Metal seat

Body

Saturated steam

Temperature °C

PN 10

Metal seat

PTFE/glass seat

40

35

30

25

20

15

10

5

0

POM seat

PTFE/carbon seat

Body Saturated steam

DN 350 - DN 500D

iffe

rent

ial p

ress

ure

bar

0-40 50 100 150 200 250 300 350 400 450 500

PTFE seat

PN 16

Temperature °C

Temperature °C

Druck/Temperatur-Diagramm

Dif

fere

ntia

l pre

ssur

e ba

r

0-40 50 100 150 200 250 300 350 400 4500

5

10

15

20

25

30

35

500

Body

40

45

50

55

POM seat

PEEK seat

Saturated steam

DN 50 - DN 300

PTFE seat PTFE/glass seat

PTFE/carbon seat

Metal seat

PN 25

PTFE seat

0

5

10

15

20

25

POM seatPTFE/glass seat

DN 600

Dif

fere

ntia

l pre

ssur

e ba

r

0-40 50 100 150 200 250 300 350 400 450 500

PTFE/carbon seat

Metal seat

Body

Saturated steam

Temperature °C

PN 10

Metal seat

PTFE/glass seat

40

35

30

25

20

15

10

5

0

POM seat

PTFE/carbon seat

Body Saturated steam

DN 350 - DN 500

Dif

fere

ntia

l pre

ssur

e ba

r

0-40 50 100 150 200 250 300 350 400 450 500

PTFE seat

PN 16

Temperature °C

Temperature °C

Druck/Temperatur-Diagramm

Availablematerials

Control range20°–60°openingangle

Vacuum-tightupto1mbar(a)

Flange surfacesaccordingtoDINEN1092-1formB1

Thepressureandtemperaturerangediagramshowstheapplicationlimitsofthedifferentseatringmaterials. Theselimitsapplytotheintendeduse.Processvariables andcharacteristicsofthemediumcaninfluencethevaluesofthediagram.Temperaturesbelow-50°Cuponrequest.

Nominal size Nominal pressuremax. operating pessure

DN50–DN300PN10/16/25/40ANSI150/300

25bar

DN350–DN500PN10/16/25ANSI150

16bar

DN600–DN1000PN10/16ANSI150

10bar

Themaximumoperatingpressuredependsontheoperatingtemperature.

*Sparepart/wearpart,**Option:1.4571/nitrated/PTFE

Subject to technical modifications

TECHNICAL DATAButterflyvalvedoubleoffsetdesign|typeHG