-
High Efficiency Organic Light Emitting Diodes with MoO3 Doped
Hole Transport Layer
by
Jacky Qiu
A thesis submitted in conformity with the requirements for the
degree of Master of Applied Science
Materials Science & Engineering University of Toronto
© Copyright by Jacky Qiu 2012
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High Efficiency Organic Light Emitting Diode
with MoO3 Doped Hole Transport Layer
Jacky Qiu
Master of Applied Science
Materials Science & Engineering
University of Toronto
2012
Abstract
Organic Light Emitting Diodes (OLEDs) are widely viewed as next
generation platform for
flat panel displays and solid state lighting. Currently, OLED
efficiency is not high due to high
driving voltage. Molybdenum trioxide (MoO3) is ideal for p-type
doping of the wide bandgap
organic semiconductor 4,4’-bis-9-carbozyl biphenyl (CBP). With
p-type doped CBP layer as
Hole Transport Layer (HTL), driving voltage can be significantly
reduced. Effective design for
doped OLED structure consists of a HTL with doped layer from
20nm to 40nm and MoO3
concentration above 5%, the optimized OLED with doped CBP HTL
present an 18%
improvement over a standard device with CBP HTL at
100mA/cm2.
Injection is found to be the principle cause of the reduction of
driving voltage and shows close
relations to doped layer thickness. Also charge balance is an
important factor for high current
efficiency, doped layer can be used as tools to promote charge
balance.
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Acknowledgements
In my two years of study towards my master of applied science
degree, I had the great honor
to work with some of the best and brightest minds in the field
of organic optoelectronics. I
consider these people more than just colleagues but great
friends in the pursuit for greater
understanding in OLEDs and beyond.
First of all, I would like to thank Prof. Zheng-Hong Lu who has
provided me with his patience
and guidance. Without his guidance, I would not have been able
to bring this work to fruition. I
would especially wish to thank him for the creative environment
he has fostered which allowed
me the freedom to pursue the topics that interest me most.
Equally as important, I would like to thank my mentors, Zhibin
Wang and Michael Helander.
With their continued guidance and support, I was able to learn
so much from them, which
allowed me to acquire the knowledge necessary to understand the
finer details of OLED
fabrication and operations, as well as develop the drive for my
future scientific endeavors.
Lastly, I would like to thank all my lab mates, past and
present. Gordon Yip, Dr. Daniel
Grozea, Mark Greiner, Dr. Wing Men (Stella) Tang, Dong Gao,
Yi-Lu (Jack) Chang and Lily
Chai. I have enjoyed working with all of you, and hope in the
future to be able to learn much
more from all of you.
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Table of content List of Figures
...........................................................................................................................
vi
List of Abbreviations
..................................................................................................................
x
1. Introduction and motivation
.............................................................................................
1
2. Physics and theory of p-type doped OLEDs
....................................................................
7
2.1 Organic Semiconductors
...............................................................................................
7
2.2 Organic Light Emitting Diode
(OLED)........................................................................
8
2.2.1 A simplistic picture
...............................................................................................
8
2.2.2 Charge injection
....................................................................................................
9
2.2.3 Charge transport
..................................................................................................
10
2.2.4 Recombination and emission
..............................................................................
11
2.3 Doped transport layer in OLEDs
................................................................................
12
2.3.1 Doping Fundamentals
.........................................................................................
12
2.3.2 Increased
conductivity.........................................................................................
13
2.3.3 Shift in effective work function of the HTL
....................................................... 15
2.4 Molybdenum Trioxide (MoO3) as p-type dopant for CBP
......................................... 17
2.4.1 MoO3, p-type dopant for deep HOMO level organic
semiconductors ................ 17
2.4.2 Improved conductivity for MoO3 doped
CBP..................................................... 18
2.4.3 Energy level alignment in MoO3 doped CBP
..................................................... 19
3. Materials and Experimental Setup
.................................................................................
22
3.1 Materials
.....................................................................................................................
22
3.1.1 CBP (4,4'-N,N'-dicarbazole-biphenyl)
................................................................
22
3.1.2 MoO3 (Molybdenum Trioxide) and MoO3 doped CBP
...................................... 23
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3.1.3 C545T doped Alq3 green florescent emitter system
.......................................... 24
3.2 Fabrication Procedures
...............................................................................................
25
3.2.1 Substrate preparation
...........................................................................................
25
3.2.2 OLED Fabrication
...............................................................................................
26
3.3 Characterization
Procedure.........................................................................................
27
4. MoO3 doped CBP as p-type HTL in OLEDs
.................................................................
29
4.1 Introduction
................................................................................................................
29
4.2 Doping concentration
.................................................................................................
29
4.3 Doping Length
............................................................................................................
33
4.3.1 Doping length study with 5% CBP:MoO3 doped HTL
....................................... 33
4.3.2 Control devices with varying doping length and fixed HTL
thickness............... 35
4.3.3 Variations of control set with varying intrinsic CBP
thickness and injection .... 38
4.4 Conclusion
..................................................................................................................
41
5. Variable hole injection with doped HTL towards charge balance
engineering ............. 43
5.1 Introduction
................................................................................................................
43
5.2 Doped layer thickness dependent injection
................................................................
43
5.3 From current efficiency to charge balance
.................................................................
47
5.3.1 Decrease in current efficiency from improved hole
injection ............................. 47
5.3.2 Charge imbalance through decrease in HTL thickness
....................................... 48
5.3.3 Charge balance with doped HTL for stable current
efficiency ........................... 51
5.4 Conclusion - towards engineering charge balance
..................................................... 53
6. Conclusion and outlook
..................................................................................................
55
6.1 Conclusion
..................................................................................................................
55
6.2 Outlook
.......................................................................................................................
56
7. Bibliography
...................................................................................................................
57
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List of Figures
Figure 1-1: NASA - Earth at Night
.................................................................................................
1
Figure 1-2: OLED power efficiency (in red) relative to competing
lighting technology, DOE
target for SSL the line in green (reprinted from DOE-SSL Multi
Year Plan FY’09-FY’15) ......... 2
Figure 1-3: Development of OLED power efficiency (lm/W)
1987-2005,(reprinted from Ref 17)
a major shift occurred in 1999 when phosphorescent materials
were first used as dopants by the
Forrest Group in Princeton, significant progress has since been
made in efficiency and
lifetime[17]
.....................................................................................................................................
3
Figure 1-4: Light out-coupling scheme (reprinted from the
pioneering work by the Forrest
group[24]) in an standard OLED device only 17.5% of light is
out-coupled ................................ 4
Figure 1-5: Efficiency of WOLED (reprinted from work of Leo
group[23]) efficiency at
luminance of 1000 cd/m2 is superior to fluorescent lights and
comparable to inorganic LED light
source, this allows OLEDs to be competitive to traditional
technology ......................................... 5
Figure 2-1: Schematic of semiconductor and effect of doping on
energy levels ............................ 7
Figure 2-2: A simple schematic of light emission from injected
charge carrier ............................. 9
Figure 2-3: Energetic charge injection process of electron from
cathode to ETL (reprinted from
Scott et al.)[39]
.............................................................................................................................
10
Figure 2-4: Recombination and emission process for fluorescent
emitter ................................... 12
Figure 2-5: Charge Transfer (CT) complex formation in p-type
doping system .......................... 13
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vii
Figure 2-6: Conductivity (a) with conductivity versus doping
concentration in inest, and Seebeck
coefficient (b) with VOPc and F4-TCNQ structure temperature
dependence plot for various
doping ratio, (reprinted from Pfeiffer et al [43])
..........................................................................
14
Figure 2-7: Luminance - Voltage and current - voltage plot for
OLED devices with p-type doped
HTL based on F4-TCNQ:VOPc system with multiple doping ratios
(reprinted from Blochwitz et
al[32])
...........................................................................................................................................
15
Figure 2-8: UPS spectra of intrinsic (left) and F4-TCNQ doped
(right) ZnPc organic layer, p-type
doped layer has a significantly reduced EF-HOMO difference,
reprinted from Ref 44 ............... 16
Figure 2-9: Fermi energy and HOMO level of intrinsic and F4-TCNQ
doped ZnPc, significant
band bending and low EF-HOMO energy difference can be seen for
the doped layer, reprinted
from Ref 44
...................................................................................................................................
16
Figure 2-10: Energy level schematic of intrinsic and F4-TCNQ
doped ZnPc, reprinted from Ref
44...................................................................................................................................................
17
Figure 2-11: Current - Voltage cureve of MoO3 doped (filled) and
intrinsic (open) hole-only
single carrier devices with different host materials, reprinted
from Qiao et al.[53] .................... 18
Figure 2-12: Conductivity and effective work function of the
doped film versus doping
concentration of MoO3 clusters, reprinted from Ref. 47
..............................................................
19
Figure 2-13: Electric field at charge injecting contact versus
injection barrier for devices with
varying thickness, average field in device is 0.5 MV/cm,
reprinted from Ref. 42 ....................... 20
Figure 2-14: Current Voltage relations with respect to injection
barrier height, with barrier at
0.25 eV, ohmic injection and SCLC behaviour is observed, with
injection of 0.55 eV, injection
limited (ILC) behaviour is observed, reprint from Ref. 42
........................................................... 20
Figure 2-15: Thickness dependence of work function of MoO3 doped
CBP based on with doping
concentration of 2.2 mol%, the depletion width is shown to be 20
nm, reprinted from Ref. 52 .. 21
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viii
Figure 3-1: CBP molecular structure, mobility and energy level.
Injection barrier is 0.69 eV in
the ITO/CBP interface, note discrepancy in energy level and
barrier height is due to interfacial
dipole, energy level from Ref. 40, mobility from Ref. 55
............................................................ 23
Figure 3-2: MoO3 structure, energy level as injection layer, CT
complex and doped layer,
effective Fermi level and conductivity reprinted from Ref. 47
.................................................... 24
Figure 3-3: OLED spectra of CBP based C545T doped Alq3
emitters(on right), no major changes
to spectra was shown during the different devices used in this
thesis .......................................... 25
Figure 3-4: Schematic of substrate structure (reprinted from Ref
59)[59] ................................... 26
Figure 3-5: Substrate preparation area (left), UV-Ozone
processor (center), Cluster tool load lock
for loading sample and mask change (right)
.................................................................................
26
Figure 3-6: Kurt J Lesker Luminos (C) cluster tool (on left),
metallization and organic chamber
(on right)
.......................................................................................................................................
27
Figure 4-1: Schematic of MoO3 doped CBP devices for study of
doping concentration ............. 30
Figure 4-2: IV Plot of doped samples with different doping
concentration (5, 10, 15%) compared
to standard CBP
HTL....................................................................................................................
31
Figure 4-3: Current and power efficiency of doped and standard
devices ................................... 32
Figure 4-4: Spectra of various doped samples
..............................................................................
32
Figure 4-5: Device structure for doping thickness study, a) is
the device structure of the control
device with fixed HTL thickness of 50 and varying intrinsic CBP
thickness (x nm) and doped
layer (15%, 50-xnm); b) is variation 1 with MoO3 as HIL and
varying intrinsic CBP thickness; c)
is variation 2 with CBP:MoO3 (5nm) injection to have similar
injection..................................... 34
Figure 4-6: Devices with varying coping layer thickness with 5%
doping concentration, due to
the instability of 5% doped CBP:MoO3, first and second round of
doping is inconsistent .......... 34
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ix
Figure 4-7: a) Current-voltage characteristics, b) operating
voltage at 100mA/cm2 for control set
of devices
......................................................................................................................................
36
Figure 4-8: a) power efficiency, b) power & current
efficiency at 100 mA/cm2 of controlled
devices...........................................................................................................................................
37
Figure 4-9: a) driving voltage, b) current efficiency and c)
power efficiency of variation 1 and
control set at 100
mA/cm2.............................................................................................................
39
Figure 4-10: a) driving voltage, b) current efficiency and c)
power efficiency of control set (red),
variation 1 (black), variation 2 ( blue) devices at 100 mA/cm2
.................................................... 40
Figure 5-1: Improved injection with doped layer thickness
dependence, schematic of hole-only
single carrier devices are shown with a) Intrinsic device with
MoO3 HIL b) short MoO3 doped
CBP length where depletion zone not fully developed and c) long
doped length where the
depletion zone is fully developed, injection barrier shifts
correspondingly ................................. 44
Figure 5-2: Current-voltage characteristics for single carrier
devices with HIL of 1nm MoO3, and
15% MoO3 doped CBP of 1, 5, 60 nm with 250 nm intrinsic CBP
layer ..................................... 45
Figure 5-3: Current-voltage characteristic of hole-only single
carrier device with 15% MoO3
doped CBP HIL of varying thickness (5, 20, 40, 60nm) for
thickness dependent injection study,
schematic device structure in inset
...............................................................................................
46
Figure 5-4: Current efficiency of doped devices with varying
concentration from section 4.2,
current efficiency decrease with increase in doping
concentration .............................................. 48
Figure 5-5: Driving voltage and current efficiency of doped set
and injection set for devices .... 49
Figure 5-6: Schematic of increased electron imbalance with
decreased HTL thickness .............. 51
Figure 5-7: Current Efficiency at 100 mA/cm2 for doped set of
device, and schematic to illustrate
charge balance in the doped set, three square representing doped
length scenarios ..................... 52
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List of Abbreviations
CBP 4,4’-bis-carbozyl-biphenyl
CT Charge-transfer
DOS Density of states
EIL Electron injection layer
EL Electroluminescence
EML Emission layer
EQE External quantum efficiency
ET Energy transfer
ETL Electron transport layer
HIL Hole injection layer
HOMO Highest occupied molecular orbital
HTL Hole transport layer
IQE Internal Quantum Efficiency
ISC Intersystem crossing
ITO Indium Tin Oxide
LUMO Lowest unoccupied molecular orbital
MoO3 Molybdenum Trioxide
OLED Organic light-emitting diode
UPS Ultraviolet photoelectron spectroscopy
XPS X-ray photoelectron spectroscopy
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1. Introduction and motivation
Since the discovery of organic electroluminescence in anthracene
crystals by researchers at
the Nation Research Council of Canada, 45 years ago,[1] the
pursuit to bring forth a light source
based on organic semiconductors has never ceased. The field of
Organic Light Emitting Diodes
(OLEDs) has garnered significant interest since the first OLED
demonstration by Tang et al[2]
as an effective means to convert electrical power into light. In
recent years, the field of OLEDs
has seen explosive growth; OLED technology is generally viewed
as a rising star in the field of
mobile display as well as general lighting, and many companies
are currently vying to
commercialize OLED technology. OLEDs are widely viewed as the
next generation flat screen
display platform replacing LCD technology with hopes of
achieving 40% market share of the
mobile display market with an annual market value of 10 billion
dollars by 2015, according to
research firm Display Search.[3] More critical, is the emerging
lighting market for Solid State
Lighting (SSL), SSL includes Light Emitting Diodes (LEDs) and
OLEDs, and allows for
efficiencies near the theoretical limit for the conversion of
electrical power into light.[4] This
high efficiency is critical, as 22% of the US electricity
generation is used for lighting.[5] A
switch from current light source to efficient SSL can therefore
lead to significantly reduced
power consumption, and hence to an equivalent reduction in the
consumption of fossil fuels.
Figure 1-1: NASA - Earth at Night
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OLEDs are superior to LEDs in some aspects. For example, an OLED
is a planar source,
does not have the problem of glare and overheating associated
with LEDs, and have the
potential to be manufactured inexpensively.[6] Moreover, OLEDs
have the unique properties of
lightweight, flexible, transparent and color tuneability, which
makes them an ideal modern light
source.[7-8]
However, in its current state of development, OLEDs are not able
to challenge incumbent
lighting technologies such as florescent lights. OLED technology
also lags significantly behind
in development compared to LED technology. In the key areas that
influence the adoption of
lighting technologies: cost, efficiency and lifetime; OLEDs are
inferior to fluorescent lights in
terms of cost and inferior to LEDs in terms efficiency and
lifetime.[9] Due to the inexpensive
material and possibility for roll-to-roll processing,[6] the
ultimate cost of OLEDs can be
significantly reduced by economics of scale. However, at the
current time, the efficiency and
lifetime of OLEDs are low compared to other lighting
technologies as shown in Figure 1-2.
Intensive investigation is required to develop efficient and
long lasting OLEDs that would be
competitive to LED technology.
Figure 1-2: OLED power efficiency (in red) relative to competing
lighting technology,
DOE target for SSL the line in green (reprinted from DOE-SSL
Multi Year Plan FY’09-
FY’15)
The pursuit for efficient and long lasting OLEDs has seen
significant effort in four fields of
development: Materials, Device Structure, Optical Engineering
and Electrical Engineering.[10]
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Materials are a critical factor for both efficiency and
lifetime, the utilization of new materials
has allowed revolutionary improvements in OLED efficiency. From
the first generation
fluorescent materials by Tang et al at Kodak,[11] to the
utilization of phosphorescent materials
developed by the Forrest group and UDC at Princeton,[12] to the
novel transport and emission
layer host materials,[13] the efficiency of OLEDs have grown
more than tenfold and can now
challenge and defeat LEDs in terms of efficiency at wavelengths
close to 550 nm.[14-15]
Moreover, continued development of OLED materials have allowed
for devices with hundreds
of thousands of hours of operating lifetime.[16] The
improvements to OLED by advances in
materials are shown in Figure 1-3.
Figure 1-3: Development of OLED power efficiency (lm/W)
1987-2005,(reprinted from Ref
17) a major shift occurred in 1999 when phosphorescent materials
were first used as
dopants by the Forrest Group in Princeton, significant progress
has since been made in
efficiency and lifetime[17]
A diverse set of device structures have also been developed
since the invention of the simple
bi-layer structure and host-guest doping systems pioneered by
Kodak[11]. For example, various
architectures have been developed to increase stability
(introduction of LiF interlayer),[18] to
enhance color stability in White OLEDs (introduction of exciton
blocking layers)[19], to enable
transparent and top-emitting devices[20-21], and to
significantly reduce driving voltage by p-i-n
doping.[22-23] Novel architectures are constantly developed to
adapt to the changing OLED
materials and manufacturing practices.
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More recently, there is a shift in focus towards optical
engineering, to allow for light
generated in the OLED to transmit in the desired direction, have
shown promise to increase
OLED efficiency by more than 100%.[23] The two key components of
optical engineering in
OLEDs are out-coupling treatment of the substrate and optical
design in the device structure.
The pioneering work was done by the Forrest group, having shown
that patterning of the
substrate with outcoupling schemes can produce improvements in
efficiency up to 90%,[24] as
shown in Figure 1-4. Whereas, it is traditionally believed by
linear ray-optics [25] that without
outcoupling schemes the External Quantum Efficiency (EQE), which
is the overall conversion
efficiency from electrons to photons, is limited to 20%.[26]
Current research strives to provide
new means to break such limits. Through optimizations in the
device structure, OLEDs with a
record EQE of 29% without out-coupling layers have been
demonstrated in the Organic
Optoelectronics Research Group at the University of
Toronto.[15]
Figure 1-4: Light out-coupling scheme (reprinted from the
pioneering work by the Forrest
group[24]) in an standard OLED device only 17.5% of light is
out-coupled
The electrical engineering of OLED is in essence the design for
efficient injection and
transport of charge carriers and the design of the electron-hole
balance in OLED devices.
Though transport and injection of charges is well understood in
organic semiconductors,[27-29]
interactions of carriers inside a bi-polar OLED device are not
well understood.[30] Currently,
little effort has been made to understand the electron-hole
balance into OLED devices. The
principle tool for the electrical engineering of OLEDs is to
chemically dope the transport layers.
This allows for an increase in mobility within the transport
layers, which in turn allows for
reduced operating voltage and improved efficiency.[31] The
pioneering work for doped
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transport layers in organic semiconductors was done by the Leo
group and the Kido group, with
the introduction of
2,3,5,6-Tetrafluoro-7,7,8,8-tetracyanoquinodimethane (F4-TCNQ)
doped
Hole Transport Layer (HTL) by Leo et al [32] and metal doped
Electron Transport Layer (ETL)
by Kido et al. [33] These works have shown significant promise
with the development of the p-
i-n device architecture, with p-type doped HTL and n-type doped
ETL, led by the Leo group and
Novaled. They have recently demonstrated White OLEDs with power
efficiency comparable to
inorganic white LEDs, as shown in Figure 1-5. [23] However, the
need to achieve electron-hole
balance is an issue that the Leo group has often raised[32,
34-35], but never fully addressed.
Thus an investigation into the properties of the doped transport
layer and its effect on the
electron-hole balance is needed to elucidate a key concept in
electrical engineering of OLEDs.
Figure 1-5: Efficiency of WOLED (reprinted from work of Leo
group[23]) efficiency at
luminance of 1000 cd/m2 is superior to fluorescent lights and
comparable to inorganic
LED light source, this allows OLEDs to be competitive to
traditional technology
This thesis focuses on the study of varying doping conditions in
the HTL of OLED
devices and its effect on the driving voltage and efficiency of
these doped OLED devices. Based
on these results, concepts of charge balance and electrical
engineering of OLEDs are developed.
This thesis is organized in the following fashion: In Chapter 2,
the general device physics of
OLEDs (i.e. injection, transport and emission), is discussed,
particularly the theory and device
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6
physics of chemical doping of the HTL in OLEDs. In Chapter 3,
the materials, fabrication and
characterization procedures used in this study are described. In
Chapter 4, the detailed
experimental work of the MoO3-doped HTL are laid out, with focus
on the study of
Molybdenum trioxide doped 4,4’-bis-9-carbozyl biphenyl
(CBP:MoO3) as a p-type doped HTL.
In Chapter 5, a study of injection in the CBP:MoO3 HTL is
discussed and a deeper insight into
charge balance and electrical engineering of OLEDs is formed. In
Chapter 6, the results will be
summarized and an outlook for future works shall is
provided.
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7
2. Physics and theory of p-type doped OLEDs
2.1 Organic Semiconductors
The concept of an organic semiconductor can be separated into
two components, organic
and semiconductor. Such materials are semiconducting in nature
and are based upon interactions
between organic molecules.
According to the Bloch-Wilson theory of conduction,[36] energy
levels of a material
form bands, which are filled with electrons from the material. A
semiconductor material has a
completely filled valence band (VB), and a relatively small band
gap (Eg) that allows for
thermal excitation of electrons from the filled valence band
into the empty conduction band
(CB). In addition, impurities can be intentionally added into
the semiconductor material with
energy levels inside the band gap to allow for excess carriers
in the semiconducting material.
This process is known as doping and is the central focus of this
thesis. A schematic of doping in
a semiconductor is shown below in Figure 2-1.
Figure 2-1: Schematic of semiconductor and effect of doping on
energy levels
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8
Organic semiconductors are different from conventional
crystalline semiconductors
(such as Si or GaAs) in many ways; this leads to significant
differences in physical and
electrical characteristics.
The interactions between organic semiconductors are based upon
organic molecules as
fundamental units and the interacting force is the weak Van der
Waals force, as compared to the
atomic units and covalent force for traditional crystalline
semiconductors.[37] In addition, the
small molecules (as opposed to polymers) of organic
semiconductor materials, which iare the
primary focus of this thesis, are amorphous thin-films. Thus the
individual molecular units are
isolated and lack long range order. As a result, the properties
of organic semiconductors (i.e.,
dynamic of charge carriers and carrier excitation) is largely
dependent on the structure and
characteristics of the individual molecules, as opposed to the
crystalline structure of the lattice
found in traditional semiconductors.
The energy level of an organic semiconductor is determined by
the π-orbital overlap
between organic molecules, forming π-bonding and π*-antibonding
states. In addition to the
vibronic and rotational modes, these form the energy levels of
the organic semiconductor. [38]
The most important levels are the Highest Occupied Molecular
Orbital (HOMO) and the Lowest
Unoccupied Molecular Orbital (LUMO), which form the
corresponding valence band and
conduction band of the organic semiconductor.
2.2 Organic Light Emitting Diode (OLED)
2.2.1 A simplistic picture
An OLED device is an organic semiconductor based device which
emits light when a
forwards bias is applied. Structurally, an OLED consists of
stacked organic thin films with a
total thickness of about 100 nm sandwiched between a reflective
and a transparent electrode.
Three important processes govern the effectiveness of the OLED
device, which are: charge
injection, charge transport and emission. Various layers in the
organic stack are dedicated to one
of the three processes above, such as surface modification in
Hole Injection Layer (HIL) and
Electron Injection Layer (EIL), high mobility materials for
transport with Hole Transport Layer
(HTL) and Electron Transport Layer (ETL), as well as Emission
Layers (EL) with high
efficiency emitter dopants. Ultimately, charge carriers are
injected into the OLED device at the
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9
electrodes, electrons are transported through the LUMO and holes
through the HOMO, these
electron-hole pairs travel to the emission zone and form
excitons, which then emit light through
recombination. A simple schematic is shown below in Figure
2-2.
Figure 2-2: A simple schematic of light emission from injected
charge carrier
2.2.2 Charge injection
Charge injection is the process of promoting electrons or holes
from an electrode into the
corresponding states (HOMO and LUMO) in the organic layers of
the OLED. Charge injection
can be determined by two key parameters, the injection barrier
between the electrode and the
organic material, and the interfacial dipole formed when placing
the organic semiconductor
adjacent to a metal with a difference in vacuum level. Ideally,
the anode should have a higher
work function than the HOMO of the HIL and the cathode should
have a lower work function
than the LUMO of the EIL. This guarantees an Ohmic contact,
which allows carriers to freely
enter the organic material. In reality however, an injection
barrier always exists; charge carriers
can be injected by thermionic excitation from the band like
states in the electrodes into the
localized states in the organic semiconductor. This has been
shown by Scott et al, as shown in
the simple schematic below, electrons that are thermally excited
can tunnel into the localized
states of the ETL organic material.[39]
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10
Figure 2-3: Energetic charge injection process of electron from
cathode to ETL (reprinted
from Scott et al.)[39]
Most recently, novel concepts have been introduced into OLED
design with the use of
wide bandgap organic semiconductors such as
4,4'-N,N'-dicarbazole-biphenyl (CBP) as a single
layer HTL has the immense advantage of simplicity and high
efficiency.[40] However, it
becomes a significant challenge to find an anode with a
sufficiently high work function to allow
for Ohmic injection, as CBP has a HOMO that is significantly
deeper than any known
conductive anode. Thus the enhancement of injection from the
anode into CBP is a key focus of
this thesis.
2.2.3 Charge transport
The amorphous nature of the organic semiconductor material
dictates that states in the
organic material are highly localized, has a Gaussian
distribution of energy disorder and has a
low intrinsic mobility.[39] Charge localization through
molecular polarization (and the
formation of polarons) would mean carrier transport occurs
through a thermally activated
hopping mechanism in an incoherent fashion from one molecule to
another. The key
determining factor in charge transport is mobility. Mobility
determines the speed at which
carriers can transverse through an organic semiconductor layer.
Typical mobility of amorphous
organic materials used in OLEDs is between 10-3
to 10-7
cm2/V▪S, which is low compared to
traditional semiconductors. The low mobility is likely due to
the large amount of traps in the
amorphous organic layers.
-
11
Due to the low mobility, the current of an OLED device can be
limited by charge
transport in the organic layers. This current limit is called
the Space Charge Limited Current
(SCLC). In the SCLC regime, more charge carriers are injected
than the amount of charge, that
the organic layer can transport away, which creates a region of
excess charge, known as space
charge. As organic semiconductors lack intrinsic states inside
the band gap for carriers to reside,
the depletion width can be very large and thus limits the
current.[27] Under SCLC conditions,
the localized hopping of charges result in Poole-Frenkel type
field dependence of the mobility of
the organic semiconductor, and the SCLC follows the Murgatroyd
law:[41]
Equation 2-1: Poole-Frenkel form of field dependent
mobility[42]
Equation 2-2: Murgatroyd's law of trap modified SCLC[41]
Where ε is the material permittivity, εo is the permittivity of
free space, μo is the zero
field mobility, β is the disorder coefficient, V is the applied
voltage, and d is the film thickness.
In order to achieve high device efficiency, the amount of
electrons and holes arriving at
the recombination and emission zone must be balanced.
Engineering the mobility of the
transport layers has a significant role in achieving
electron-hole balance, and thus is a focus of
this thesis.
2.2.4 Recombination and emission
Recombination of charges, formation of excitons and the emission
of light is the final process in
the OLED. Excitons are electron-hole pairs that are formed when
these two species meet in the
recombination zone of an OLED. Light emission results from these
excitons when they
radiatively relax from their excited state to ground state.
Electrically injected charges will form
excitons in a 1:3 mix of singlet excitons (anti-symmetrical
spin) and triplet excitons
(symmetrical spin). Singlets radiates through the fluorescence
process while triplets radiate
through the phosphorescence process. A schematic of the
recombination process is shown below.
-
12
S0
S1
S2
Singlet Exciton
hν
Radiative Relaxation
T2
T1
Triplet Exciton Non- Radiative
Relaxation
ISC
Figure 2-4: Recombination and emission process for fluorescent
emitter
In this thesis, only the singlet excitons are utilized using
fluorescent dopants. Since
recombination and emission is not the focus of this thesis, all
emission layer structures are kept
the same.
2.3 Doped transport layer in OLEDs
2.3.1 Doping Fundamentals
The basic principle of doping in organic semiconductors is that
mobile carriers from an
electron donor (n-type) or acceptor (p-type) will be injected
into the host semiconductor.
Electrons are injected into LUMO for n-type doping, holes (or
equivalently the removal of
electrons) are injected into HOMO for p-type doping. As
mentioned previously, organic
semiconductors have no intrinsic charge carrier, and the
mobility for intrinsic amorphous
organic semiconductor is low. Thus a significant amount of
energy must be used to transport the
charges into the emission zone, which is manifested as a field
drop in organic devices.[30] For
effective p-type doping, a dopant material with electron
accepting characteristics is needed. In
order to allow for effective transfer and transport, electrons
from the filled HOMO must be able
to charge transfer into the unfilled dopant levels, thus forming
mobile holes in the HOMO of the
host matrix. This would dictate that the dopant material would
have a Conduction Band (CB)
energy level lower than the HOMO level of the organic
semiconductor.[34] In essence, the
-
13
transfer of electrons from the HOMO of the host matrix into the
dopant CB forms a Charge
Transfer (CT) complex. With the aid of the CT complex, charges
have a faster alternate
transport path compared to the slow intrinsic hopping
process.[43] The doped transport layer
exhibits significantly higher mobility and provides an effective
means to transport charge
carriers without a large field drop across the transport
layer.
Figure 2-5: Charge Transfer (CT) complex formation in p-type
doping system
The primary features of doping in an organic semiconductor are
increased conductivity, and a
shift in the effective work function of the HTL. These
corresponds to improvement in transport
and injection for the doped HTL.
2.3.2 Increased conductivity
The pioneering work by the Leo group has adopted the idea of
doping from inorganic
semiconductors into the field of small molecule OLEDs.[32, 43]
The material system used by
Pfeiffer et al (Ref. 43) is a strong small molecule based
electron acceptor, 2,3,5,6-tetrafluoro-
7,7,8,8-tetracyanoquinodimethane (F4-TCNQ) as dopant, and
vanadyl-phthalocyanine (VOPc)
as host, deposited in controlled co-sublimation fashion. Such a
system was chosen due to the
superior conductivity of VOPc in the phthalocyanine family as
well as high doping efficiency of
the F4-TCNQ dopant.[43] As a result of F4-TCNQ doping, for the
highest doped sample (2%
doping), conductivity in room temperature showed many orders of
magnitude increase
compared to intrinsic VOPc (σ2%doped=5×10-4
S/cm, σintrinsic=1×10-10
S/cm). The method of study
by Pfeiffer et al. was the Seebeck effect, which can provide
information about the energy
difference in the dopant transport state and the Fermi level of
the matrix. Using Seebeck effect
measurements, hole concentration and transport layer mobility
can be derived, as shown below:
-
14
Equation 2-3: Hole concentration based on Seebeck
coefficient
Equation 2-4: Transport Layer mobility based on conductivity and
hole concentration
Where p is the hole concentration, Nμ is the density of states
at the dopant transport level,
e is the electron charge, kB is the Boltzman constant, S is the
Seebeck effect coefficient, σ is the
conductivity, and μ is the hole mobility.
Conductivity and Seebeck coefficient can vary greatly with
doping concentration, as
shown in the figure below. At a low doping concentration of
0.2%, the conductivity is 3 orders
below that of the 2% doped VOPc, yet still 3 orders above the
conductivity of the intrinsic
VOPc.
Figure 2-6: Conductivity (a) with conductivity versus doping
concentration in inest, and
Seebeck coefficient (b) with VOPc and F4-TCNQ structure
temperature dependence plot
for various doping ratio, (reprinted from Pfeiffer et al
[43])
-
15
The increase in conductivity would be a key contributing factor
to reduced field drop in
the OLED devices, which is manifested as a significantly
decreased driving voltage. Blochwitz
et al[32] used the F4-TCNQ doped VOPc system to show that
operating voltage of OLEDs can
be reduced from 15 V to 6V, which can significantly improve
power efficiency.
Figure 2-7: Luminance - Voltage and current - voltage plot for
OLED devices with p-type
doped HTL based on F4-TCNQ:VOPc system with multiple doping
ratios (reprinted from
Blochwitz et al[32])
2.3.3 Shift in effective work function of the HTL
As shown in the previous section, the energy difference between
the dopant states and
the Fermi level of the host is the cause of improved
conductivity. Fundamentally, the
introduction of dopants will shift the effective work function
of the HTL closer to the HOMO
level, as the dopant introduces states and mobile carriers close
to the HOMO level. The energy
difference between the Fermi level and the HOMO decreases with
increasing dopant
concentration, as more excess holes shift the Fermi level
downwards. Blochwitz et al (Ref. 44)
used both X-ray Photoelectron Spectroscopy (XPS) and its lower
photon energy sister technique
Ultra-violet Photoelectron Spectroscopy (UPS), to determine the
location of the Fermi level
inside the organic layer.[44] XPS/UPS data for ZnPc and F4-TCNQ
doped ZnPc system is
shown below.
-
16
Figure 2-8: UPS spectra of intrinsic (left) and F4-TCNQ doped
(right) ZnPc organic layer,
p-type doped layer has a significantly reduced EF-HOMO
difference, reprinted from Ref
44
Also from the above data, the effective Fermi level of the
organic films shows a clear
thickness dependent trend. This would suggest the existence of
band bending, due to the
development of a space charge region. This spatially resolved
bending of the HOMO level
accounts for the shift in work function. As the UPS spectra
above suggest, band bending occurs
over a 20 nm range, as the measured Fermi level continues to
shift for the intrinsic ZnPc;
whereas for the F4-TCNQ doped layer, band bending stops at 5 nm,
which would indicate a very
thin depletion width. This would suggest that injection is
improved due to the reduced width of
space charge region. A summary of the results is shown
below:
Figure 2-9: Fermi energy and HOMO level of intrinsic and F4-TCNQ
doped ZnPc,
significant band bending and low EF-HOMO energy difference can
be seen for the doped
layer, reprinted from Ref 44
-
17
Figure 2-10: Energy level schematic of intrinsic and F4-TCNQ
doped ZnPc, reprinted
from Ref 44
As shown in the energy level schematic above, the space charge
length is significantly
reduced for the doped layer, and the Fermi level of the ITO is
much closer to the HOMO level
of the F4-TCNQ doped ZnPc. This would suggest a reduced
injection barrier and easier hopping
conditions for the holes in the ITO substrate to be injected
into the doped HTL.
2.4 Molybdenum Trioxide (MoO3) as p-type dopant for CBP
2.4.1 MoO3, p-type dopant for deep HOMO level organic
semiconductors
Recently, a novel device structure has been proposed to
eliminate hole accumulation in
the OLED, this leads to reduced quenching and world record
device performances.[45] The
critical material for this system is the wide band gap HTL
material 4,4’-N,N’-dicarbazole-
biphenyl (CBP), which has a very deep HOMO level of 6.1 eV.
[46
] As shown in the previous
sections, OLEDs with doped transport layers can have
significantly reduced operating voltage
and high power efficiency. Thus a good p-type dopant for CBP is
sought as the operating
voltage for this novel device structure still needs to be
improved. The challenge is to find a
dopant with a lower CB energy level compared to the deep HOMO of
CBP, as the archetypical
dopant F4-TCNQ does not have a shallow enough electron affinity
to form an effective CT
complex.[47
] Alternatively, one class of material has shown remarkably deep
CB level; oxides
of transitional metals (i.e., V2O5, MoO3 and WO3) serve as both
surface modifying injection
layers[48] as well as forming CT complexes with organics.[49]
MoO3 was chosen as the
dopant out of the various oxides due to the ease of processing
compared to other oxides, as well
as a wide array of fundamental supporting literature available
for the MoO3 doped CBP
-
18
system.[47, 50-53] MoO3 was also found to be an excellent p-type
dopant for longstanding
academic standard HTL of N,N’-diphenyl-N,N’-bis-
(1-naphthyl)-1-1’-biphenyl-4,4’-diamine
(α-NPD), which showed improved efficiency and lifetime for OLEDs
with MoO3 doped α-NPD
as transport layer.[53-54]
In additional to the above advantages, MoO3 doped CBP is shown
to have improved
conductivity,[47] forms a CT complex,[47] and more critically,
excellent injection from ITO
without the need for additional surface modification or
interlayers.[47, 52] This demonstrates
the significant value of integrating MoO3 as a p-type dopant
into the novel CBP architecture.
2.4.2 Improved conductivity for MoO3 doped CBP
MoO3 is a p-type dopant material that can be incorporated into a
wide variety of HTL
systems, due to its very deep electron affinity level. This was
shown by Qiao et al,[53] who
showed significant improvement in conductivity for MoO3 doped
CBP compared to intrinsic
CBP, using hole-only single carrier devices, as shown below in
Figure 2-11. The single carrier
devices once again confirm that ITO has excellent injection into
MoO3 doped CBP. In addition,
MoO3 is different from the archetypical F4-TCNQ, as a
significantly higher doping
concentration is required for effective doping compared to the
optimal 2% for F4-TCNQ.
Figure 2-11: Current - Voltage cureve of MoO3 doped (filled) and
intrinsic (open) hole-
only single carrier devices with different host materials,
reprinted from Qiao et al.[53]
Qiao suggests the reason behind the higher required doping is
that only a partial charge
transfer occurs between MoO3 clusters and the matrix organic.
Instead, holes directly hos
between MoO3 sites inside the host matrix, as conductivity in
the MoO3 doped organics is not
-
19
dependant on the energy difference between the HOMO and the
effective work function of the
organic, but dependant on the hole mobility of the host. This
would require a significantly
higher doping concentration of MoO3 compared to F4-TCNQ. The
relation between doping
concentration and conductivity for the MoO3:CBP system has been
studied by Kroger et al
using UPS.[47] The MoO3 CB level was found to be 6.7 eV while
CBP’s HOMO found to be
6.23 eV; this confirms that a CT complex can be formed between
the MoO3 dopant and CBP.
Doping concentration of MoO3 has a critical concentration of 2%,
below which a rapid decrease
in effective Fermi level and conductivity is observed, above the
2% doping concentration the
effective Fermi level plateaus and conductivity continues to
slowly increase. Corresponding to
the hopping site theory presented by Qiao et al, below a
critical concentration the connectivity
between sites is not established. This high critical
concentration is due to the ineffectiveness of
the dopant, Kroger et al found that dopant activation in the
MoO3 doped CBP system is less than
0.5%, which is vastly lower compared to the archetype dopant
F4-TCNQ.
Figure 2-12: Conductivity and effective work function of the
doped film versus doping
concentration of MoO3 clusters, reprinted from Ref. 47
2.4.3 Energy level alignment in MoO3 doped CBP
Close alignment of the Fermi level of the anode and the HOMO of
the HTL allows for
good injection, which has a significant effect on device
performance and operating voltage.
Wang et al have shown that an injection barrier of 0.5 eV or
higher is sufficient to have all field
drop occur at the injection interface (i.e., charge injection is
the dominant constraint in
devices).[42] Thus due to the large difference between the Fermi
level of the ITO anode and the
HOMO of the CBP, typically a 1 nm of MoO3 surface modification
layer is required to modify
-
20
the anode surface level to 5.8 eV.[40] However, there is still a
0.3-0.4 eV difference, which
means the injection can still be improved. The relation between
injection and energy level
difference is shown below, when the field at the injecting
contact is equal to the average field,
the device current is injection limited. [42]
Figure 2-13: Electric field at charge injecting contact versus
injection barrier for devices
with varying thickness, average field in device is 0.5 MV/cm,
reprinted from Ref. 42
Figure 2-14: Current Voltage relations with respect to injection
barrier height, with
barrier at 0.25 eV, ohmic injection and SCLC behaviour is
observed, with injection of 0.55
eV, injection limited (ILC) behaviour is observed, reprint from
Ref. 42
The above provides an alternate explanation to the trend
observed in Figure 2-12. As the
sharp rise in conductivity prior to 2% doping concentration is
accompanied by an almost 1 eV
increase in effective work function of the doped layer. The
measured conductivity may be
limited by the injection of the charge carriers. After 2% the
energy levels are sufficiently aligned
-
21
to allow for good injection. Thus the increase in conductivity
is less pronounced; the further
increase in conductivity is probably due to improved transport.
This means there are two aspects
to be considered for any doping scenarios, injection and
transport.
In addition to doping concentration dependant work function,
work function is also
dependant on the thickness of the depletion zone. Hamwi et al
has shown that the depletion zone
for a MoO3 doped CBP system can be as wide as 20 nm, and work
function of a MoO3 doped
CBP based HTL is also doping thickness dependant.[52] Therefore
in devices with different
doped HTL thickness, the reduction of operating voltage can be
sourced from both increased
conductivity of the HTL as well as improved injection at the
anode interface. The thickness
dependence of work function on MoO3 doped CBP is shown
below:
Figure 2-15: Thickness dependence of work function of MoO3 doped
CBP based on with
doping concentration of 2.2 mol%, the depletion width is shown
to be 20 nm, reprinted
from Ref. 52
-
22
3. Materials and Experimental Setup
3.1 Materials
3.1.1 CBP (4,4'-N,N'-dicarbazole-biphenyl)
CBP is the principle material for the novel direct injection
device design for high
efficiency OLED, as CBP has a deeper HOMO level compared to
other OLED materials. The
role of CBP is the Hole Transport Layer (HTL), which facilitates
the conduction of holes into
the Emissive Layer (EL), such material typically has a
relatively high hole mobility. The CBP
used in this thesis is supplied by Lumetc Corp, evaporated in a
Knudsen cell. The glass
transitional temperature is 78°C,[55] which is relatively low,
this is indicative of the ease of
crystallization of CBP; this is confirmed by low temperature
cryo-stat studies done previously in
the Organic Optoelectronics Research Group. The hole mobility of
CBP is found to be ~10-3
cm2/V▪s and the electron mobility of CBP is found to be ~10
-4 cm
2/V▪s by time of flight
technique.[55] The hole mobility of CBP is high relative to
other conventional HTLs such as α-
NPD (~10-4
cm2/V▪s )[56] and spiro-TAD(~10
-4 cm
2/V▪s )[57]. The most remarkable feature for
CBP is the deep HOMO energy level and the wide band gap; the
HOMO level was found by
UPS as 6.1 eV and the band gap as 3.1 eV.[40] The deep HOMO
level of CBP, 6.1 eV
compared to 5.4 eV for NPB, allows holes to freely flow into the
EL and prevents charge
accumulation at the CBP/EL interface. Such accumulation which is
prevalent in traditional
designs has been found to significantly reduce device
performance.[45] The injection barrier for
ITO/CBP interface is high at 0.69 eV, which means the injection
is poor and the device is
injection limited. [40] In addition, the large band gap prevents
the CBP from absorbing the
emitted light from the OLED. The material characteristics above
are summarized in Fig 3.1
below.
-
23
CBP (4,4’-N,N’-dicarbazolylbiphenyl)
ITO
CBP
4.7 eV
6.1 eV
Energy Level
µh ~ 10-3 cm2/V▪s
Structure
Mobility
ΦB=0.69 eV
Figure 3-1: CBP molecular structure, mobility and energy level.
Injection barrier is 0.69
eV in the ITO/CBP interface, note discrepancy in energy level
and barrier height is due to
interfacial dipole, energy level from Ref. 40, mobility from
Ref. 55
3.1.2 MoO3 (Molybdenum Trioxide) and MoO3 doped CBP
MoO3 is an oxide semiconductor widely used as a surface
modification layer of the injecting
ITO anode. A thin layer of MoO3 is sufficient to increase the
effective work function of the
anode. The MoO3 used in this thesis is supplied by
Sigma-Aldrich, evaporated from a BN
crucible. The MoO3 exists as clusters of (MoO3)n (n= 3 – 5),
mostly as Mo3O9 clusters; the
clustering of dopants is a key cause of the low doping
efficiency. [58] Due the band structure of
the MoO3 and the lack of oxygen deficiencies, the Conduction
Band (CB) level is very deep,
Kroger et al. reports the CB band level is 6.7 eV.[47] The use
of MoO3 as an injection layer can
reduce the injection barrier from 0.69 eV for the ITO/CBP
interface to 0.5 eV for the
ITO/MoO3/CBP interface, this allows for good charge injection as
the barrier value fall within
the quasi-Ohmic region.[42] A deep CB level allows for the
formation of the charge transfer
complex with CBP which has a HOMO of 6.1 eV, the archetypical
dopant F4-TCNQ which has
a LUMO of 5.4 eV cannot form a charge transfer complex and thus
is completely ineffective.
For MoO3 doped CBP, the p-type dopant MoO3 increase hole
concentration and shifts the Fermi
level towards the HOMO level, which reduces the injection
barrier. Kroger et al have shown
-
24
that with a ~15wt% doping concentration of MoO3 doped CBP, the
injection barrier at
ITO/CBP:MoO3 interface is 0.45 eV and the hole concentration is
equivalent to 2% doping of
F4-TCNQ.[47] Thus 15wt% doping concentration can guarantee
better injection than
ITO/MoO3/CBP and improved transport from higher carrier
concentration.
MoO3 (Molybdenum Trioxide)
ITO
CBP
4.7 eV
6.1 eV
Energy Level (HIL)
Structure
ΦB=0.50 eV
ITO/MoO3
5.6 eV
Mo3O9Clusters
Energy Level (Doped)
ITO
CBP:MoO3
4.7 eVΦB=0.45 eV
MoO3
6.7 eV↑
↓
CT complex
Effective Fermi level and conductivity
Figure 3-2: MoO3 structure, energy level as injection layer, CT
complex and doped layer, effective
Fermi level and conductivity reprinted from Ref. 47
3.1.3 C545T doped Alq3 green florescent emitter system
The C545T (2,3,6,7-tetrahydro - 1,1,7,7,-tetramethyl -
1H,5H,11H-10-(2-benzothiazolyl)
quinolizino-[9,9a,1gh] coumarin) doped Alq3 (tris-
(8-hydroxy-quniolinato) aluminum) emitter
is one of the most commonly used systems for high efficiency
green fluorescent emission, with
the Alq3 as host and C545T as dopant. The peak location of the
emission from this system is 525
nm and Full Width Half Max (FWHM) of the peak is 50 nm. The
maximum non-outcoupled
efficiency attained for the C545T dopant is 30 cd/A, however
that uses a unique host material
and proprietary transport materials. Using the Alq3 as host, and
C545T as dopant, the highest
achieved efficiency in undoped systems is report by Wang et al,
at 22.5 cd/A, using the direct
-
25
hole injection architecture and CBP as HTL, compared to the
archetypical NPB HTL, which has
an relatively low efficiency of ~15 cd/A. As the emission layer
is not the focus of this thesis, the
composition of this layer is kept constant throughout all OLEDs
in this thesis.
500 525 550 575 600
0.0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1.0
Rela
tive Inte
nsity (
a.u
.)Wavelength (nm)
C545T doped Alq3 (EL)
Figure 3-3: OLED spectra of CBP based C545T doped Alq3
emitters(on right), no major
changes to spectra was shown during the different devices used
in this thesis
3.2 Fabrication Procedures
3.2.1 Substrate preparation
All substrate in this thesis are 2” x 2” glass substrates with
pre-patterned ITO with resistivity
of 15Ω/□ manufactured by Kintec Inc. Eight possible variations
in organic composition can be
achieved through a series of shadow mask systems, each
individual organic variation has four
devices, a total of 32 ITO lines is present on each Kintec
substrate. A schematic of the device
structure can be seen below.
-
26
Figure 3-4: Schematic of substrate structure (reprinted from Ref
59)[59]
Substrates undergo a cleaning procedure to remove environmental
defects such as dust. The
standard cleaning procedure consists of the following:
1. Substrates are scrubbed intensively by hand on both side with
Alconox© solutions for 1 min
2. Substrate and Alconox© solution is sonicated in ultrasonic
bath
3. Substrate is sonicated in acetone
4. Substrate is sonicated in methanol
5. Substrate is placed in a Sen Light Photo Surface Processor
with ITO side up and undergo
UV-ozone treatment for 15 minutes
6. Substrate is placed in a substrate holder and load into the
cluster tool with mask
Figure 3-5: Substrate preparation area (left), UV-Ozone
processor (center), Cluster tool
load lock for loading sample and mask change (right)
3.2.2 OLED Fabrication
The OLED is fabricated by successive thermal evaporation of
layers of organic/inorganic
molecules and caped with an Al cathode. The fabrication of OLEDs
is done with the Kurt J.
Lesker LUMINOS© cluster tool. All fabrication steps are done
inside the cluster tool without
-
27
breaking vacuum. All steps of fabrication other than the Al
cathode is done in the organic
chamber in high vacuum at a pressure under 1x10-7
Torr. The Al is done in the metallization
chamber due to high temperature required. Typical device
structure is MoO3 doped CBP / CBP /
C545T doped Alq3 / Alq3 / LiF /Al, each of the above represent a
layer. This typical device
structure has 6 layers and would require 5 organic deposition
and 1 Al deposition. Thickness is
monitored by quartz microbalance, which is cross calibrated with
ellipsometry measurements to
ensure accuracy. For the doped layers of the OLED, two sources
are heated and molecules are
co-evaporated onto the substrate. Thus all doping percentages
presented in this thesis are
specified by ratio of dopant weight to total layer weight
(weight %). Specifically for MoO3
doped CBP, a top covering layer is immediately deposited on top
to ensure the interfacial
characteristics are unchanged in vacuum. Up to eight variations
in the organic layers are
fabricated on the same substrate to ensure run-to-run variance
is minimized in comparative
experiments. Experimental fabrication tools are shown below.
Figure 3-6: Kurt J Lesker Luminos (C) cluster tool (on left),
metallization and organic
chamber (on right)
3.3 Characterization Procedure
Luminance of OLED devices is measured by a Minolta LS-110
luminance meter, voltage and
current characteristics are measured by an HP4140 meter, OLED
spectra is measured with an
Ocean Optics USB 2000 spectrometer with optical fibre. OLED
devices are measured
immediately after fabrication. OLED samples remain in the
substrate holder and are placed on
the testing stand. Gold tipped probes connected to the HP4140
meter is placed on the ITO
-
28
contacts of the substrate; one on the ITO line of device to be
measured, one on the ITO line of
the cathode. Luminance, current and voltage measurements are
done simultaneously, with the
HP 4140 meter providing driving current to the OLED device and
measures current and voltage.
The luminance meter is synchronized to take luminance
measurements per current step
(typically 0.2 V), 3 second cycles occur per step. IV
measurements for single carrier devices are
done with an HP4140 meter without luminance meter
synchronization. Spectra are measured
with driving current provided by an HP4140 at constant current,
and acquired by optical fibre.
-
29
4. MoO3 doped CBP as p-type HTL in OLEDs
4.1 Introduction
MoO3 doped CBP has been introduced to lower the driving voltage
compared to the standard
HTL of CBP. As shown in Chapter 2, the MoO3 doped CBP can have
improved conductivity
and better energy level alignment. In this chapter, the
specifics on the variation of doping
parameters and its effect on OLED performance shall be
discussed. Finally, an optimized design
scheme shall be formulated based upon these results and an 18%
improvement in power
efficiency compared to the highly efficient CBP device
architecture is demonstrated.
To achieve this, a general survey of the suitable doping
concentration is first conducted to
find the effect of doping concentration on device performance.
Using this information,
subsequent sets of control devices are formed to maximize device
performance, as well as study
the fundamental cause of the improved performance. Three sets of
control devices are formed to
study the effect of doping length. Using the knowledge of doping
concentration and doping
length an optimized design is formed.
4.2 Doping concentration
As shown by Kroger et al,[47] doping concentrations lower than 2
molar % (molar doping
ratio, mol%) is ineffective for doping CBP as the effective
Fermi level experiences a quick rise
under 2 mol%. It is well known that MoO3 vacuum deposited
through a Knudsen cell or a
thermal heater exists in the form of Mo3O9 clusters.[58] The
doping in the devices studied in
this thesis is achieved by co-deposition of two molecules
through thermal heating in the organic
chamber of the cluster tool system, and the doping ratio is
monitored by a quartz crystal
microbalance. Thus the doping ratio is the ratio of the
deposited weight on the substrate, or
weight % (wt%). The conversion factor of wt% to mol% for Mo3O9
in CBP is given by the
following equations:
-
30
Equation 4-1: Molar doping ratio and weight doping ratio
conversion factor
Thus the equivalent wt% doping ratio for the 2 mol% doping
concentration is 1.8%. Thus it
would be effective to study doping concentrations at higher than
1.8% in the general survey.
To elucidate the effect of doping concentration, a controlled
set of devices with four different
doping concentrations (5%, 10%, and 15%) is fabricated to
compare the differences. As dopant
molecules can form CT complexes with the host matrix, the dopant
sites can act as traps for
excitons formed in an OLED, and is likely to lead to
exciton-polaron quenching.[31] Thus an
intrinsic layer of CBP must be inserted between the MoO3 doped
CBP HTL and the emission
zone. For all control devices, the device structure for the ETL
and EL is kept constant to ensure
the effects that are observed is solely due to the variation of
doping conditions in the HTL. Also
to ensure the devices are comparable, the thickness of the HTL
is fixed at 50 nm for the doped
devices; the 40 nm MoO3 doped CBP (5%, 10% and 15%) HTL is
capped with 10 nm of
intrinsic CBP. In addition, a standard device with a 1 nm MoO3
HIL and 50 nm of intrinsic CBP
HTL is selected for comparison. Device structures are shown in
the schematic below:
ITO / Glass Substrate ITO / Glass Substrate
CBP:MoO3 (x%) (40 nm) MoO3 (1 nm)
CBP (Intrinsic) (10 nm)CBP (Intrinsic) (50 nm)
Alq3 : C545T (EL) /Alq3 (ETL)
Alq3 : C545T (EL) /Alq3 (ETL)
Cathode Cathode
Doped Standard
Doping Concentration
X= 5%, 10%, 15%
Structure: ITO/CBP:MoO3(x%) (40) / CBP (10) / Alq3:C545T (30,1%)
/ Alq3 (15) / LiF (1) / Al (100)
HTL
EL, ETL
Figure 4-1: Schematic of MoO3 doped CBP devices for study of
doping concentration
The principle feature of the MoO3 doped CBP (doped) devices is
the significantly reduced
driving voltage; this is clearly observed in the Current-Voltage
(IV) characteristics
-
31
measurements. IV characteristics of the 4 doped samples with
different concentration are
compared to that of the standard device.
0 2 4 6 8 10 12
0
100
200
300
400
MoO3 (1) / CBP (50)
CBP:MoO3(5%) (40) / CBP (10)
CBP:MoO3(10%) (40) / CBP (10)
CBP:MoO3(15%) (40) / CBP (10)
Cu
rre
nt D
ensity (
mA
/cm
2)
Voltage (V)
Figure 4-2: IV Plot of doped samples with different doping
concentration (5, 10, 15%)
compared to standard CBP HTL
The IV plot shows that all doped devices have significantly
reduced driving voltage. The
driving voltage of all doped devices is at least 2V lower
compared to the standard CBP device at
100 mA/cm2. This reference current is chosen to eliminate the
effect of contact resistance and
injection at low current. This level of current corresponds to
around 20,000 cd/m2 for which
fluorescent dopants such as C545T are advantageous compared to
phosphorescent dopants. As
for the 3 doped devices, the effects of increased dopant
concentration of MoO3 are not
significant. No further increase in current density is
observable beyond the concentration of 15%.
This is evident that at a doping length of 40 nm, 5% doping
concentration is slightly higher in
driving voltage, while 10%, and 15% is almost equivalent, this
suggests the effect of doping is
saturated at 10%. With this conclusion, the effect of doping
concentration on device efficiency
is further investigated below.
-
32
10 100 1000 100000
5
10
15
20
MoO3 (1) / CBP (50)
CBP:MoO3(5%) (40) / CBP (10)
CBP:MoO3(10%) (40) / CBP (10)
CBP:MoO3(15%) (40) / CBP (10)
Cu
rre
nt E
ffic
ine
cy (
cd
/A)
Luminance (cd/m2)
0
5
10
15
20
Po
we
r E
ffic
ien
cy (
lm/W
)
Figure 4-3: Current and power efficiency of doped and standard
devices
The current and power efficiency display two different trends.
For power efficiency, the
doped samples generally provide at least a 15% improvement over
the standard sample at a
luminance of 1000 cd/m2. Specifically, the 5% sample generated
the best performance, while at
higher doping concentrations; the power efficiency is slightly
lower. While for current
efficiency, surprisingly, the standard device has the best
performance, and with increasing
doping concentration current efficiency decreases. As both power
efficiency and current
efficiency simultaneously decrease for concentrations above 5%
doping ratio, this would
suggest the cause of this decrease is intrinsic; the reason for
this decrease shall be discussed in
chapter 5.
480 500 520 540 560 580 6000.0
0.2
0.4
0.6
0.8
1.0
MoO3 (1) / CBP (50)
CBP:MoO3(5%) (40) / CBP (10)
CBP:MoO3(10%) (40) / CBP (10)
CBP:MoO3(15%) (40) / CBP (10)
No
rma
lize
d In
ten
sity (
a.u
.)
Wavelength (nm)
Figure 4-4: Spectra of various doped samples
-
33
Spectra of the doped and standard sample show no difference in
peak location or peak width
between any doped sample and the standard sample. This is
indicative that the doping
concentration up to 15% is insufficient to have major impact on
the optical characteristics of the
CBP layer. As the emission layers is kept the same and thus not
a contributing factor, and optics
is not a contributing factor to the disparity in device
performance, the difference in electrical
properties must be the cause of the difference in
performance.
4.3 Doping Length
Doping length is an important parameter in the optimization of
device performance and more
importantly this will provide useful information required for
designs that would improve the
charge balance in an OLED. In the previous section, the maximum
doping length (i.e., 40 nm
doped CBP and 10 nm of intrinsic CBP) has been shown for
concentrations of 5%, 10%, and
15%. Also for the first set of control devices, doping length
will be varied from 5 nm to 40 nm,
while total HTL thickness (i.e., doped length + intrinsic
length) will be kept the same to ensure
any optical effect is not a contributing cause for the change in
device behaviour. Then two
variations of the first set of control device shall be
fabricated. The first variation is one with
ideal transport condition, as it is well known that doped CBP
has a far superior transport
characteristics compared to intrinsic CBP. Ideally the doped CBP
layer should exhibit no field
drop and thus should be equivalent to a device with reduced
total CBP thickness. Thus the
doped CBP is compared to a device with reduced intrinsic CBP
thickness. The second variation
is with a 5 nm injection layer of 15% MoO3 doped CBP, so as to
ensure the energy level
alignment of this variation is a match to that of the first set
of control devices. Similar to the first
variation, the intrinsic CBP thickness is equal in this set of
control devices. This set of device is
used to see the effect of injection compared to first variation.
Using these two variations as well
as the first control devices, the effect on doping length in
terms of transport and injection shall
be studied. The device structures used to study doping length
and variations is shown in the
schematic below.
4.3.1 Doping length study with 5% CBP:MoO3 doped HTL
-
34
CBP (x nm)
Glass substrate
ITO
LiF/Al (100 nm)
Alq3:C545T(30 nm)
CBP:MoO3 (50 - x nm)
Alq3(15 nm)
CBP (x nm)
Glass substrate
ITO
LiF/Al (100 nm)
Alq3:C545T(30 nm)
CBP:MoO3 (5 nm)
Alq3(15 nm)
Glass SubstrateGlass Substrate
ITOITO
MoO3 (1nm)CBP (x nm)
Alq3:C545T (30nm)
Alq3 (15 nm)
LiF/Al (100nm)
a) b) c)
Figure 4-5: Device structure for doping thickness study, a) is
the device structure of the
control device with fixed HTL thickness of 50 and varying
intrinsic CBP thickness (x nm)
and doped layer (15%, 50-xnm); b) is variation 1 with MoO3 as
HIL and varying intrinsic
CBP thickness; c) is variation 2 with CBP:MoO3 (5nm) injection
to have similar injection
From the study of doping concentration, this shows that doping
concentration from 5% to
15% is acceptable for the study of doping length. Also from the
doping concentration study, 5%
was shown to have the best performance, as well as the reduced
requirement of dopant use and
reduced influence of dopant on optical properties as well as
quenching centers. Thus the initial
investigation of doping length is done on 5% doped sets of
control devices (i.e., on the same
substrate). The current-voltage characteristics are shown
below:
4 5 6 7 8 90
20
40
60
80
100
Cu
rre
nt D
ensity (
mA
/cm
2)
Votlage (V)
CBP:MoO3 (45) / CBP (5)
CBP:MoO3 (40) / CBP (10)
CBP:MoO3 (30) / CBP (20) Second
CBP:MoO3 (30) / CBP (20)
CBP:MoO3 (20) / CBP (30)
CBP:MoO3 (10) / CBP (40)
CBP:MoO3 (5) / CBP (45)
Figure 4-6: Devices with varying coping layer thickness with 5%
doping concentration,
due to the instability of 5% doped CBP:MoO3, first and second
round of doping is
inconsistent
-
35
As shown in the current voltage characteristics, the IV
characteristics from two different runs
of 5% doped CBP HTL are inconsistent. This would suggest that
this low doping concentration
is not suitable for in-depth doping thickness study, as
repeatability across devices is critical to
the observation and formulation of the trend related to doping
thickness. There are multiple
possible causes for this inconsistency, but the most likely
reasons are that the doping
concentration is close to the threshold doping concentration of
2 mol%, this is exacerbated by
the doping thickness dependence of injection demonstrated by
Blochwitz et al.[44] As MoO3 is
an inefficient dopant, not all MoO3 clusters can successfully
become dopant sites. Thus the
quoted 5 wt% may not have reached a threshold 2mol% doping
concentration required for a
clear hopping path. In addition, as doping occurs by
co-evaporation and the evaporation rate of
MoO3 cannot be independently verified, it is plausible that the
rate fluctuates during the
deposition could also lower the doping ratio. Thus for the
doping length study, 15% doping
concentration is chosen to eliminate the possibility of the
doping ratio falling below the 2mol%
threshold.
4.3.2 Control devices with varying doping length and fixed HTL
thickness
A set of control devices with varying doping length is
fabricated to study the effect of the
variation of doped layer on the hole transport and hole
injection. These devices will also
determine the optimal thickness of doped layer thickness.
Special care is taken to ensure the
consistency of result: i) all devices in the control set are
done on one substrate to eliminate run
to run differences in the emission layer and electron side; ii)
each CBP:MoO3 layer is
individually deposited and immediately after an intrinsic CBP
layer is deposited to cover the
doped layer to eliminate the effect of vacuum on the interfacial
sites; iii), the HTL layer is
maintained at a fixed thickness to eliminate any optical
effects.
The critical data is the current-voltage characteristics and the
operating voltage curve, as the
main effect of improved power efficiency is in the reduced
driving voltage.
-
36
b)
10 15 20 25 30 35 40 45
7.2
7.4
7.6
7.8
8.0
8.2
8.4
8.6
Drivin
g V
oltage (
V)
x (nm)
4 6 8
0
20
40
60
80
100
Curr
ent D
ensity (
mA
/cm
2)
Voltage (V)
45
40
35
30
25
20
15
10
a)
Figure 4-7: a) Current-voltage characteristics, b) operating
voltage at 100mA/cm2 for
control set of devices
The operating voltage plot summarizes the current voltage
characteristics. Two regions of
operating voltage behaviour can be seen in the above figure, a
region of rapid change in
operating voltage at 100mA/cm2 (x=45 to x= 30) and a region with
little change (x=30 to x=10).
This is indicative of two effects caused by doping, injection
and transport. The flat region can be
seen as an increase in device thickness without additional field
drop, characteristic of the
improved transport of the doped CBP HTL. While the region with
rapid drop in driving voltage
is where doped CBP thickness is small (i.e., 50-x=5 to 50-x=20),
Hawmi et al[52] has found
that the depletion region in a doped CBP HTL can be up to 20 nm
thick, which matches the
observed thickness dependant behaviour in the control set of
devices. A more detailed study on
this interesting phenomenon is included in the next chapter.
-
37
b)
10 20 30 40 5017
18
19
20
21
Pow
er
Effic
iency (
lm/W
)
Curr
ent E
ffic
iency (
cd/A
)
Thicnkess (x nm)
7
8
9
100 200 300 4005.5
6.0
6.5
7.0
7.5
8.0
8.5
Pow
er E
ffic
iency
(lm
/W)
Current Density (mA/cm2)
45
40
35
30
25
20
15
10
a)
Figure 4-8: a) power efficiency, b) power & current
efficiency at 100 mA/cm2 of controlled
devices
Interestingly, the current efficiencies of all devices are
almost equivalent and the value is
~20.2 cd/A which is in good agreement with results reported in
the doping concentration study
in the previous section. As current efficiency is defined by the
amount of light outputted over
the amount of current used, with devices of fixed optical
spectra as in the controlled devices,
current efficiency is equivalent to the external quantum
efficiency (i.e., amount of photons
outputted over the amount of electrons used). The external
quantum efficiency is determined by
four factors:
Equation 4-2: Factors of External Quantum Efficiency (EQE)
In this case, the EQE is equivalent for devices in the control
set with doped HTL ranging
from 5 nm to 40 nm. As shown by the spectra of the previous
devices, spectra do not change as
a result of doping, as well as the same thickness and same
substrate is used, thus outcoupling is
equivalent in the control set. Also as the same emitter is used
for all devices and deposition of
the emitter for all devices occurred simultaneously, thus the
internal is equivalent in the control
set. For singlet excitons used by fluorescent emitters such as
C545T, the exciton diffusion length
is short, ~ 1nm, thus the factors that affect the formation of
exciton and recombination is limited
-
38
to a short distance from the CBP/Alq3:C545T heterojunction. As
all devices in the control set
have at least 10 nm of intrinsic CBP as a buffer layer, which is
significantly larger than the
singlet exciton diffusion length, thus recombination is
equivalent in the control set.[60] This would
suggest that the remaining charge balance factor must be
equivalent in all devices in the control
set, and thus the improved injection and transport of holes
which would increase the amount of
holes reaching the exciton formation zone is counterbalanced by
an increase in electrons as well.
The power efficiency curve closely mirrors the inverse of the
operating voltage, which shows
the same two regions in power efficiency, as in the driving
voltage plot. The close correlation is
due to the derivation of power efficiency as shown below:
Equation 4-3: Power efficiency from current efficiency
integrated over emission angle and
driving voltage, in lambertian emitters, emission angle
integration factor = π
As this structure has been shown to have a lambertian emission
pattern,[25] the integration
factor is fixed for all devices of the control set; the current
efficiency is very similar. Thus
power efficiency is inversely proportional to the driving
voltage, and for a doping thickness of
40 nm has the lowest driving voltage, which means highest power
efficiency. Realistically, as
the doping region increases above 20 nm, the drop in operating
voltage is minimal. Thus the
ideal design is for doping thickness to be above 20 nm for high
power efficiency.
In addition to this control set of experiments, parallel
experiments have been done for low
doping thickness for confirmation of the energy levels as a
function of doping layer thickness.
However, devices with doping thickness lower than 5 nm became
unstable and have generally
poor injection, which significantly affects the uniformity and
emission of the device. This makes
the measurement unreliable and thus not comparable to that of
the control set.
4.3.3 Variations of control set with varying intrinsic CBP
thickness and injection
Two variations in the doping thickness experiment have been
formed to measure the
principle cause of improved performance in the MoO3 doped CBP
HTL. The two effects are
improved transport and improved injection. It is commonly
believed that the principle cause in
-
39
reduction of driving voltage is due to higher mobility of the
doped layer and the reduced field
drop in the transport layer due to higher carrier concentration.
Thus variation 1 is formed to
mimic ideal transport conditions in the HTL; the thickness of
the intrinsic CBP (x nm) is kept
the same, while the doped CBP layer is eliminated, thus
eliminating the field drop in the doped
CBP layer. If indeed the contribution mainly stems from
improvement in transport, then the
driving voltage of the devices in variation 1 will be lower than
that of the control set.
10 20 30 40
6.5
7.0
7.5
8.0
8.5
Intrinsic
Doped
Po
we
r E
ffic
ien
cy (
lm/W
)
Intrinsic CBP Thickness (x nm)
10 20 30 40
14
16
18
20
22
Intrinsic CBP Thickness (x nm)
Cu
rre
nt
Eff
icie
ncy (
cd
/A)
10 20 30 40 507.0
7.5
8.0
8.5
9.0
9.5
10.0
Dri
vin
g V
olta
ge
(V
)
Intrinsic CBP Thickness (x nm)
Figure 4-9: a) driving voltage, b) current efficiency and c)
power efficiency of variation 1
and control set at 100 mA/cm2
Above is the result of the variation 1, compared to the control
set of devices; in black is
variation 1 and in red is the control set. To ensure good
comparison, data between two sets is
compared based on the intrinsic CBP thickness in the device.
Two interesting trends can be observed for this set of devices,
which is indicated by the linear
trend in the driving voltage and current efficiency. The linear
trend in the driving voltage can be
explained as a uniform field drop in the HTL, as energy is
dissipated to transport carriers in the
low mobility CBP HTL, to achieve similar field required to
transport carriers with higher
intrinsic HTL thickness means higher driving voltage. The field
drop for intrinsic CBP can be
calculated as F= 0.417 MV/cm at 100 mA/cm for the variation 1
set with MoO3 injection layer.
The second linear trend is that of the current efficiency, which
is surprising as current efficiency
is convoluted by multiple factors such as device structure,
dopants, charge balance and optical
effects. Out of the above factors, the use of the barrier free
CBP based device structure and the
care taken to ensure uniformity of dopant / fabrication
conditions eliminates the first two
conditions as possible contributing factors. Thus only
electron-hole balance and optical effects
-
40
could lead to the unique shape of the current efficiency. More
in-depth analysis shall be
discussed in Chapter 5, as well as discussion of the higher
current efficiency for x>35 nm.
The above result in driving voltage shows that transport is not
the main factor leading to
lower driving voltage, as the elimination of the of the doped
CBP layer to return to the standard